Synthesis of a biobased waterborne polyurethane with epichlorohydrin-modified lignin

Abstract

A series of lignin-based waterborne polyurethanes (ELWPUs) are prepared using epichlorohydrin-modified lignin (ELG) as the biobased component. The effect of ELG dosage on the performance of the dispersions was studied by particle sizing. The morphology, crystallinity, thermal behavior, water resistance and mechanical properties of the films were investigated as well. The results show that the particle size of ELWPU dispersions increased with the addition of ELG. Furthermore, the ELWPU exhibited noticeable thermal stability, desired mechanical properties and water resistance as the tensile strength of ELWPU film containing 0.25?wt% ELG increased to 40.6?MPa from 15.2?MPa and the water absorption rate decreased from 20.1 to 12.4% compared to the non-modified waterborne polyurethane. The ELG played an important role in improving the properties of the biomass-based materials.     

Synthesis and characterization of waterborne polyurethane/polyhedral oligomeric silsesquioxane composites with low dielectric constants

A facile method was developed to synthesize a new type of polyhedral oligomeric silsesquioxane (POSS). It contained a single amine group and seven aliphatic moieties on its corners. FT‐IR, ¹H‐NMR, ¹³C‐NMR, ¹³C‐¹H COSY, and ¹H‐¹H COSY confirmed that cages with eight corners were the main part of the product. This new POSS was used to modify the structure of hexamethylene diisocyanate trimer and then copolymerized with hexamethylene diisocyanate and poly (tetramethylene glycol) to get a serious of waterborne polyurethane (WPU)/POSS hybrid materials with low dielectric constants for microelectronics applications. The results showed that POSS particles were uniformly dispersed in the WPU dispersions. The WPU/POSS films did not show any macrophase separation, even when the POSS content was as high as 16%. As the POSS content increased from 0% to 16%, the tensile strength was increased from 2.3 to 7.3 MPa, the dielectric constant was decreased from about 2.9 to 2.0, and the thermal stability of the WPU/POSS was also improved.     

Functionalization of graphene oxide with different diisocyanates and their use as a reinforcement in waterborne polyurethane composites

Abstract

To examine the reinforcing effects of isocyanated graphene oxide (NCO-GO) on a waterborne polyurethane matrix, the surface of GO was respectively modified by isophorone diisocyanate (IPDI), hexamethylene diisocyanate (HDI) and toluene diisocyanates (TDI) and then confirmed by FT-IR, Raman, TGA, XRD, TEM, AFM and SEM-EDS. The dispersity behavior between different NCO-GO and polymer was evaluated by FESEM and XRD. The nanocomposites’ chemical structure, emulsion morphology, hydrophobicity, thermal and mechanical properties were investigated by FT-IR, TEM, TGA, tensile testing machine and water contact angle test, respectively. It was shown that these properties of nanocomposites including tensile strength, initial thermal degradation and hydrophobicity were increased by the incorporation of NCO-GO, in which, particularly, the tensile stress and initial degradation temperature were respectively increased from 13.32 to 18.80?Mpa and 249 to 288?°C after the addition of TDI-GO. These superior reinforcing effects were attributed to the two-dimensional structure of NCO-GO as well as the good interfacial adhesion between the NCO-GO and WPU matrix.     

Hydrogen bonding,mechanical properties,and surface morphology of clay/waterborne polyurethane nanocomposites

A novel clay/waterborne polyurethane (WPU) nanocomposite was synthesized from polyurethane and saponite organoclay. The clay was organically modified with various swelling agents, the effect of which has been investigated. Hydrogen bonding between organic and inorganic materials was characterized with Fourier transform infrared (FTIR) spectroscopy. The results implied that hydrogen bonding increased when organoclay was added. Mechanical and wear property studies revealed that introducing clay into waterborne polyurethane will enhance the Young's modulus (from 56 to 126 MPa), the maximum stress (from 3.9 to 7.6 MPa), and the elongation at break (from 27.7 to 58.7%) of the nanocomposite by a factor of two, whereas the wear loss will be only one third of the neat waterborne polyurethane. Atomic force microscopy (AFM) was used to analyze the surface morphology of the nanocomposite. An AFM microphotograph showed that the surface of the clay/waterborne polyurethane nanocomposite was smoother when clay was added in waterborne polyurethane. The average roughness (R_a) decreased from 1.00 to 0.12. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 1–12, 2005     

Physical characteristics and properties of waterborne polyurethane materials reinforced with silk fibroin powder

Degummed silk filament was pulverized with a home‐made machine to obtain silk fibroin (SF) powder, and the structure, morphology, and particle size of the SF powder were investigated. The individual spherical particles and aggregates with different morphology of silk fibroin coexisted in water. A waterborne polyurethane (WPU) aqueous dispersion was blended with the SF powder to prepare novel blended materials with improved physical properties. The average particle size and zeta potential of the WPU/SF aqueous dispersions were characterized. The result showed that the WPU/SF dispersion with higher SF content exhibited a less negative zeta potential and a larger average particle size. Furthermore, the effect of SF content on the morphology, miscibility, and mechanical properties of the resulting blended films was studied by scanning electron microscopy, wide‐angle X‐ray diffraction, dynamic mechanical thermal analysis, and tensile testing. The films showed an improved Young's modulus and tensile strength from 0.3 to 33.8 MPa, and 0.6 to 5.2 MPa, respectively, with the increasing of SF up to a content of 26 wt %. The negative charges in the periphery and the small particle size made a good effort on dispersing SF powder into the WPU matrix as small aggregates, and the SF powder led to the efficient strengthening of WPU materials. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 940–950, 2010     

UV curable waterborne polyurethane acrylate dispersions based on hyperbranched aliphatic polyester: effect of molecular structure on physical and thermal properties

A novel waterborne hyperbranched polyurethane acrylate for aqueous dispersions (WHPUDs) based on hydroxy‐functionalized hyperbranched aliphatic polyester Boltorn? H20 was investigated. The effects of structural composition and crosslinking density have been studied in terms of swellability by water, thermal degradation, viscosity changes as well as transmission electron microscopy (TEM) morphology. The swell ratio showed an increasing trend with the higher concentration of ionic group, which is due to the increased total surface area of particles. The results of thermogravimetric analysis (TGA) for cured WHPUD films indicated good thermal stability with no appreciable weight loss until 200°C. The activation energies were evaluated and were found in the range 154–186 kJ mol^?1. It was observed that an increase in hard segment content provoked the increases in thermal degradation temperature and activation energy of waterborne dispersions. The transmission electron photographs revealed that the average particle sizes of aqueous dispersions were in the range 30–125 nm. Owing to the enlargement of the stabilization site, the particle size decreased as the content of carboxyl group and degree of neutralization increased. The viscosity of WHPUDs increased rapidly with increasing the degree of neutralization. Moreover, water showed a favorable viscosity reduction effect. Copyright © 2004 John Wiley & Sons, Ltd.     

Structure and properties of composites compression‐molded from silk fibroin powder and waterborne polyurethane

The degummed silk filament was pulverized with a home‐made machine to obtain the silk fibroin (SF) powder with the diameter of around 3 µm. The resulting SF powder was blended with waterborne polyurethane (WPU) aqueous dispersion, and then was dried and compression‐molded to prepare novel blended materials with improved miscibility and mechanical properties. WPU acted as a plasticizer and one of the components for the blends during the compression‐molded process. The structure, morphology, and properties of the blended films were investigated. The results indicated that β‐sheet of SF existed in the blended films. The SEM images showed that the cross‐section of the blended films exhibited an overall homogeneous morphology. Furthermore, the transmission electron microscope observation exhibited that some sphere‐like SF particles were well dispersed in the WPU matrix. The hydrogen bond interaction between SF and WPU in the blended films led to an increase of the glass transition temperature for the soft segment of WPU in the blended films. The blended films showed an improved Young's modulus and tensile strength from 1.2 to 288.9 MPa and 0.3 to 16.5 MPa, respectively, with the increasing of SF up to a content of 70 wt%. The hydrogen‐bonding interactions existing in SF and WPU and compression molding method played the important role in improving the miscibility and mechanical properties of the blended films. Copyright © 2011 John Wiley & Sons, Ltd.     

Study on synthesis,characterizations, and properties of pyridinol-blocked isocyanates and waterborne polyurethane

A series of pyridinol-blocked isophorone isocyanates were synthesized through esterification reaction, Fries rearrangement, and blocking reaction and characterized by ¹H-NMR, ¹³C-NMR, and Fourier transform infrared spectra. Based on the synthesized blocked isocyanates, the blocked waterborne polyurethane (BWPU) was prepared by the self-emulsification method. The deblocking studies revealed that the deblocking temperature reduces with electron-withdrawing and steric hindrance substituents on the ortho position of pyridinol. The stability, molecular weight (M_w), particle size, viscosity, and hydrophilicity of BWPU were studied and compared. The results showed that with an increased amount of blocking agents, molecular weight, particle size, and viscosity decrease and the hydrophilicity increases.     

Morphology and properties of waterborne polyurethane/clay nanocomposites

Aqueous emulsion of polyurethane ionomers, based on poly(tetramethylene glycol) or poly(butylene adipate) as soft segment, isophorone diisocyanate as diisocyanate, 1,4-butandiol as chain extender, dimethyl propionic acid as potential ionic center, triethylene tetramine as crosslinker, and triethyl amine as neutralizer, were reinforced with organoclay to give nanocomposites. The particle size of emulsion was measured and the morphology of these nanocomposites was observed by transmission electron microscope, where the effectively intercalated or exfoliated organoclay was observed. The reinforcing effects of organoclay in mechanical properties of these nanocomposites were examined by dynamic mechanical and tensile tests, and the Shore A hardness was measured. Enhanced thermal and water resistance and marginal reduction in transparency of these nanocomposites were observed compared with pristine polymer.     

Synthesis and thermal properties of soybean oil-based waterborne polyurethane coatings

Waterborne polyurethane coatings were prepared by a polyaddition reaction using toluene diisocyanate (TDI), 2,2-di(hydroxy-methyl) propionic acid, soy-based polyols with different hydroxyl values, plus 2-hydroxyethyl methacrylate (HEMA) as chain termination agent, triethylamine as neutralization agent, and DBTDL as catalyst. Six soybean oil-based polyols were used in this study with hydroxyl values of 100, 115, 128, 140, 155, and 164 mg KOH g⁻¹, respectively. The molar ratio of polyol hydroxyl to DMPA was varied from 1.6 to 2.6. The storage stability of the waterborne polyurethane coatings was greater than 6 months. The thermal properties of the coating films were investigated by TG and DCS. The results show that the soy-based polyurethane films decomposed in three stages. The glass transition temperatures, T _g, of the soy-based polyurethane films increased with the hydroxyl number of the soy-based polyol.     

Synthesis of nanocomposite materials based on cobalt-doped tin oxide and study of their physicochemical properties

Coprecipitation followed by sintering were used to synthesize nanocomposite materials in the CoO–SnO₂ system under various conditions. The crystal structure, morphology, chemical and phase transformations of the materials were examined. The specific capacity of the materials was determined in their possible use as electrode materials for supercapacitors.     

Preparation and corrosion resistance of polyaniline and waterborne polyurethane composite coating film

Polyaniline (PANI) particles were synthesized using aniline (AN), dodecyl benzene sulfonic acid (DBSA), and ammonium persulfate (APS). The particles were analyzed using scanning electron microscope (SEM), X-ray diffraction (XRD), and fourier transform infrared spectroscopy (FTIR). A PANI/waterborne polyurethane composite material (PANI-WPU) was obtained by combining it with polyethylene glycol (PEG600), diphenylmethane diisocyanate (MDI), dimethylol propionic acid (DMPA), N-methyl pyrrolidone (NMP), and dibutyltin lauric acid (DBTDL). The structure was characterized by the FTIR spectrum. The mechanical characteristics of the coating film were evaluated with respect to the PANI content, as well as its water absorption, glossiness, electrochemical corrosion resistance, and acid and alkali resistance. The PANI/waterborne polyurethane film has a maximum tensile strength of 23 $\pm 1$ MPa, an elongation of 1012%, a pencil hardness of 5H, a flexibility of 2 mm, an impact resistance of 50 cm, the water absorption of 14.66%, and the glossiness of 99.9 $\pm 0.1$ at 60°. When the PANI content is 0.7%, the mechanical characteristics, glossiness, and anti-corrosion performance of the composite film improve. The corrosion inhibition efficiency of the aqueous polyurethane coating film with PANI can reach 99.74%, as shown by the examination of electrochemical polarization curves and impedance spectra. The tinplate is coated with a 0.7% PANI-WPU composite material and edge sealing. This coating provides excellent protection against acid and alkali resistance, as demonstrated by its ability to withstand immersion in 10% H₂SO₄ and 10% NaOH solution for 90 days without any paint peeling off.     

Hydrogen‐bonding,crystallinity, and morphological properties of poly(silicic acid)/waterborne polyurethane nanocomposites

Unique nanocomposites consisting of poly(silicic acid) nanoparticles (PNs) and waterborne polyurethane (WPU) were prepared. The aliphatic WPU prepared in this study was end‐capped with a silanol group, which could react with PNs via a sol–gel process. PNs were modified with phenyltrimethoxysilane (PTMS) and 3‐(trimethoxysilyl)propyl ester (TMPE) and then blended with WPU. The structure–property relationships were examined. Solid‐state ²⁹Si NMR spectra of WPU showed that structures T₁, T₂, and T₃ of WPU decreased and structures Q₃ and Q₄ of PN/WPU nanocomposites increased gradually. When the PN concentration increased to 10 wt %, PN/WPU nanocomposites exhibited the maximum fraction of hydrogen‐bonded carbonyl groups. In the PTMS–PN and TMPE–PN systems, the fraction of hydrogen‐bonded carbonyl groups fluctuated stably when the concentrations of PTMS–PN and TMPS–PN exceeded 5 wt %. The X‐ray diffraction results revealed that α‐form, γ‐form, or triclinic crystallization could be found in the WPU matrix. A differential scanning calorimetry spectrum showed that the crystalline structure of the hard segment of WPU was influenced by the nanoparticle concentration. The degrees of crystallinity were 88% for the PN/WPU nanocomposites, 41% for the PTMS–PN/WPU nanocomposites, and 54% for the TMPE–PN/WPU nanocomposites when the PN, PTMS–PN, and TMPE–PN concentrations were 5 wt %. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 1076–1089, 2005     

Synthesis and properties of silanized waterborne polyurethane/graphene nanocomposites

A series of silanized waterborne polyurethane (WPU)/graphene oxide (GO) chemical hybrids were synthesized from polycaprolactone diol, isophorone diisocyanate, dimethylol butanoic acid, and (3-aminopropyl) triethoxysilane with GO as multifunctional crosslink as well as reinforcing filler. With the addition of GO, dispersion size greatly decreased due to the increased water phase viscosity, while it increased after chain extension reaction due to the migration of GO into the PU particles. The GO covalently bonded to WPU via the sol–gel type reaction augmented contact angle, glass transition temperature (Tg), hardness, and Young’s modulus of the cast film up to 1 %. However, the effects were less pronounced at high content (1.5 %) due to the agglomeration of GO particles.     

Effects of flower-like ZnO nanowhiskers on the mechanical, thermal and antibacterial properties of waterborne polyurethane

A novel waterborne polyurethane/flower-like ZnO nanowhiskers (WPU/f-ZnO) composite with different f-ZnO content (0-4.0 wt%) was synthesized by an in-situ copolymerization process. The f-ZnO consisting of uniform nanorods was prepared via a simple hydrothermal method. In order to disperse and incorporate f-ZnO into WPU matrix, f-ZnO was modified with γ-aminopropyltriethoxysilane. Morphology of f-ZnO in WPU matrix was characterized by scanning electron microscope. The properties of WPU/f-ZnO composites such as mechanical strength, thermal stability as well as water swelling were strongly influenced by the f-ZnO contents. It was demonstrated that appropriate amount of f-ZnO with good dispersion in the WPU matrix significantly improved the performance of the composites. The mechanical property was enhanced with an increase of f-ZnO content up to the optimum content (1 wt%) and then declined. Incorporation of f-ZnO enhanced the water resistance of the composites remarkably. It was amazing to observe that the thermal degradation temperatures of the composites initially decreased significantly and then leveled off with content increase of f-ZnO, which was different from the results of other WPU composite systems reported. Antibacterial activity of WPU/f-ZnO composite films against Escherichia coli and Staphylococcus aureus was also tested. The results revealed that the antibacterial activity enhanced with the increasing f-ZnO content, and the best antibacterial activity was obtained at the loading level of 4.0 wt% f-ZnO.     

Preparations and properties of waterborne polyurethane/allyl isocyanated-modified graphene oxide nanocomposites

We synthesized waterborne polyurethane (WPU)/allyl isocyanate modified graphene oxide (iGO) nanocomposites by UV curing, and the effects of iGO on the mechanical, dynamic mechanical, and thermal properties of the nanocomposites were systematically investigated. It was shown that the iGO chemically incorporated into the WPU chains by covalent bonding acts as a multifunctional cross-linking agent as well as reinforcing filler. Consequently, the tensile strength, glassy and rubbery state moduli, glass transition temperature, and thermal stability of the WPU were significantly increased up to an iGO content of 1%, beyond which most of the above properties showed a decrease, due probably to the auto-inhibition of the allyl compounds.     

Synthesis and characterization of a novel waterborne stilbene-based polyurethane fluorescent brightener

A novel waterborne stilbene-based polyurethane fluorescent brightener dispersion WPU-VBL was synthesized by incorporating chemically disodium 4,4’-bis[(4-anilino-6-hydroxyethylamino-1,3,5-triazin-2-yl)amino]stilbene-2,2’-disulphonate(VBL) into the polyurethane chain using isophorone diisocyanate,poly(propylene glycol) and 2,2-dimethylol propionic acid.The structure of WPU-VBL was confirmed by means of Fourier transform infrared spectroscopy.The UV-vis absorption analysis showed a hypsochromic shift of 16 nm when VBL was blocked into polyurethane chain.Number average molecular weight of 2.1×10~4, molecular weight distribution of 2.1 and average latex particle size of about 70 nm for WPU-VBL were determined based on the analysis of gel permeation chromatography and laser particle size analyzer.It was found that the fluorescence intensity of WPU-VBL was prominently enhanced because of the micro-circumstance of VBL and the fluorescence of WPU-VBL was very stable.     

Preparation and characterization of waterborne polyurethane/attapulgite nanocomposites

In this paper, waterbrone polyurethane (WPU)/attapulgite (AT) nanocomposites have been prepared by direct emulsion blending. The WPU was synthesized from poly(tetramethylene glycol), 4,4-diphenylmethane diisocyanate, dimethylol butanic acid, and neutralized by triethylamine. SEM examination of fractured surfaces showed that AT particles were irregularly dispersed in the WPU matrix. FTIR analysis suggested no major chemical structural changed in the presence of a small amount of AT. DMA results showed that the storage modulus of WPU/AT nanocomposites was increased and the glass transition temperatures of both soft and hard segments shifted to higher temperature compared to the pristine WPU. Thermal resistance of the samples measured by TGA was improved with the addition of AT. The mechanical properties of the nanocomposites, examined by tensile tests, showed higher tensile strength and elongation at break than that of the pristine WPU.     

Photopolymerization of waterborne polyurethane acrylate dispersions based on hyperbranched aliphatic polyester and properties of the cured films

A series of novel waterborne hyperbranched polyurethane acrylates for aqueous dispersions (WHPUD) based on hydroxy-functionalized hyperbranched aliphatic polyester Boltorn H20 were investigated and used as UV curable oligomers. The aqueous dispersions were electrostatically stabilized with carboxyl groups incorporated into their structures, which were neutralized by triethylamine. The photopolymerization kinetics of these WHPUDs was studied with respect to polymerization rates and unsaturation conversions in the presence of a photoinitiator using differential scanning calorimetry. The polymerization rates of the resins under UV irradiation and the gel contents in the cured films showed an increasing trend with higher concentration of acrylate functionality, which is in favor of the theory of radical chain polymerization. The mechanical and thermal behaviors of UV cured films of aqueous dispersions were evaluated by tensile testing and dynamic mechanical thermal analysis (DMTA). The results of DMTA investigations indicated that the glass transition temperature shifted to higher temperature as the content of the hard segment consisting of IPDI-HEA increased. Moreover, the storage modulus and pendulum hardness also increased with increasing the hard segment content. As the degree of neutralization increased, the T_g and tensile strength decreased, whereas, the elongation at break increased.     

Self-assembled fabrication and flame-retardant properties of reduced graphene oxide/waterborne polyurethane nanocomposites

The graphite oxide (GO) was prepared from expandable graphite by the pressurized oxidation method, and samples were characterized using XRD, UV–Vis, and TEM. GO is reduced in situ emulsion using hydrazine to achieve reduced graphene oxide/waterborne polyurethane (rGO/WPU) nanocomposites. The effect of rGO content on the stability, fracture morphologies, mechanical performance, thermal degradation, and flame-retardant properties of rGO/WPU composites was investigated by zeta potential analyzer, TEM, SEM, universal testing machine, TG, and Cone Calorimeter. The results of zeta potential, TEM, and SEM analysis indicate that rGO has a good stability and dispersibility in rGO/WPU nanocomposites. The results of mechanical tests showed that the mechanical properties of rGO/WPU nanocomposites increased consistently with increasing rGO content up to 2 mass%, and TG showed that the thermostability of rGO/WPU nanocomposites decreased slightly compared to pure WPU, but carbon residue increased from 0.99 to 1.99 % when the mass fraction of rGO in WPU is 2 %. Cone Calorimeter test indicated that the flame-retardant and smoke suppression properties of rGO/WPU composites showed significant improvement compared to the WPU alone. When the mass fraction of rGO is 1 %, the total smoke release and smoke factor decreased by 25 and 38 %, respectively, compared to those of pure WPU.