Correlation of the melting behavior and copolymer composition distribution of Ziegler–Natta‐catalyst and single‐site‐catalyst polyethylene copolymers

The multimodal differential scanning calorimetry melting endotherms observed for commercial linear low‐density polyethylenes are due to broad and multimodal short‐chain‐branching distributions. Multiple peaks, observed in melting endotherms of isothermally melt‐crystallized and compositionally homogeneous polyethylene copolymers are due to intrachain heterogeneity. This intrachain heterogeneity is quantified by the distribution of ethylene sequence lengths within the chains. These compositionally homogeneous copolymers undergo a primary crystallization, which produces a population of thicker lamellae, creating a network that places severe restrictions on segment transport in subsequent secondary crystallization, which produces a population of thinner crystals. The restrictions on segment transport imposed by the initial network created by the primary crystallization of thicker lamellae severely limits the total crystallinity achieved in the random copolymers studied. The solution crystallization of such copolymers produces a continuous distribution due to more facile segment transport in a dilute solution, in contradistinction to the multimodal distribution produced in the melt crystallization. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 2800–2818, 2001     

Analysis of the complex thermal behavior of poly(L‐lactic acid) film. I. Samples crystallized from the glassy state

The melting behavior of poly(L ‐lactic acid) film crystallized from the glassy state, either isothermally or nonisothermally, was studied by wide angle X‐ray diffraction (WAXD), small angle X‐ray scattering (SAXS), differential scanning calorimetry (DSC), and temperature‐modulated differential scanning calorimetry (TMDSC). Up to three crystallization and two melting peaks were observed. It was concluded that these effects could largely be accounted for on the basis of a “melt‐recrystallization” mechanism. When molecular weight is low, two melting endotherms are readily observed. But, without TMDSC, the double melting phenomena of high molecular weight PLLA is often masked by an exotherm just prior to the final melting, as metastable crystals undergo melt‐recrystallization during heating in the DSC. The appearance of a double cold‐crystallization peak during the DSC heating scan of amorphous PLLA film is the net effect of cold crystallization and melt‐recrystallization of metastable crystals formed during the initial cold crystallization. Samples cold‐crystallized at 80 and 90 °C did not exhibit a long period, although substantial crystallinity developed. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 3200–3214, 2006     

New insight into melting and crystallization behavior in semicrystalline poly(ethylene terephthalate)

After isothermal crystallization, poly(ethylene terephthalate) (PET) showed double endothermic behavior in the differential scanning calorimetry (DSC) heating scan. During the heating scans of semicrystalline PET, a metastable melt which comes from melting thinner lamellar crystal populations formed between the low and the upper endothermic temperatures. The metastable melt can recrystallize immediately just above the low melting temperature and form thicker lamellae than the original ones. The thickness and perfection depends on the crystallization time and crystallization temperature. The crystallization kinetics of this metastable melt can be determined by means of DSC. The kinetics analysis showed that the isothermal crystallization of the metastable PET melt proceeds with an Avrami exponent of n = 1.0 ∼ 1.2, probably reflecting one‐dimensional or irregular line growth of the crystal occurring between the existing main lamellae with heterogeneous nucleation. This is in agreement with the hypothesis that the melting peaks are associated with two distinct crystal populations with different thicknesses. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 53–60, 2000     

Temperature‐modulated differential scanning calorimetry studies on the origin of double melting peaks in isothermally melt‐crystallized poly(L‐lactic acid)

In this work, the melting behaviors of nonisothermally and isothermally melt‐crystallized poly(L ‐lactic acid) (PLLA) from the melt were investigated with differential scanning calorimetry (DSC) and temperature‐modulated differential scanning calorimetry (TMDSC). The isothermal melt crystallizations of PLLA at a temperature in the range of 100–110 °C for 120 min or at 110 °C for a time in the range of 10–180 min appeared to exhibit double melting peaks in the DSC heating curves of 10 °C/min. TMDSC analysis revealed that the melting–recrystallization mechanism dominated the formation of the double melting peaks in PLLA samples following melt crystallizations at 110 °C for a shorter time (≤30 min) or at a lower temperature (100, 103, or 105 °C) for 120 min, whereas the double lamellar thickness model dominated the formation of the double melting peaks in those PLLA samples crystallized at a higher temperature (108 or 110 °C) for 120 min or at 110 °C for a longer time (≥45 min). © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 466–474, 2007     

Analysis of the complex thermal behavior of poly(L‐lactic acid) film. II. Samples crystallized from the melt

The complex thermal behavior of poly(l ‐lactic acid) films crystallized from the melt, either isothermally or nonisothermally, was studied by differential scanning calorimetry (DSC), wide angle X‐ray diffraction, and small angle X‐ray scattering. The variation of the thermal behavior with crystallization temperature, time, and cooling rate was documented and analyzed. After nonisothermal crystallization at low cooling rates that develop high crystallinity, an obvious double melting peak appears at modest heating rates (e.g., 10 °C/min). At higher heating rates, these samples exhibit only single melting. However, an unusual form of double melting occurs under the majority of the conditions studied under either isothermal or nonisothermal conditions. In this case, double melting is marked by the appearance of a recrystallization exotherm just prior to the final melting that obscures the observation of the melting of the crystals formed during the initial crystallization process. The occurrence of double melting in melt‐crystallized samples was concluded to be the result of a melt‐recrystallization process occurring during the subsequent DSC heating scan; it is a function of crystalline perfection, not the initial crystallinity, nor whether or not the crystallization reached completion at the crystallization temperature. Many other very interesting observations are also discussed. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 3378–3391, 2006     

Effects of carbon nanotubes on crystallization and melting behavior of poly(L‐lactide) via DSC and TMDSC studies

In this work, multiwalled carbon nanotubes (MWNTs) were surface‐modified and grafted with poly(L ‐lactide) to obtain poly(L ‐lactide)‐grafted MWNTs (i.e. MWNTs‐g‐PLLA). Films of the PLLA/MWNTs‐g‐PLLA nanocomposites were then prepared by a solution casting method to investigate the effects of the MWNTs‐g‐PLLA on nonisothermal and isothermal melt‐crystallizations of the PLLA matrix using DSC and TMDSC. DSC data found that MWNTs significantly enhanced the nonisothermal melt‐crystallization from the melt and the cold‐crystallization rates of PLLA on the subsequent heating. Temperature‐modulated differential scanning calorimetry (TMDSC) analysis on the quenched PLLA nanocomposites found that, in addition to an exothermic cold‐crystallization peak in the range of 80–120 °C, an exothermic peak in the range of 150–165 °C, attributed to recrystallization, appeared before the main melting peak in the total and nonreversing heat flow curves. The presence of the recrystallization peak signified the ongoing process of crystal perfection and, if any, the formation of secondary crystals during the heating scan. Double melting endotherms appeared for the isothermally melt‐crystallized PLLA samples at 110 °C. TMDSC analysis found that the double lamellar thickness model, other than the melting‐recrystallization model, was responsible for the double melting peaks in PLLA nanocomposites. Polarized optical microscopy images found that the nucleation rate of PLLA was enhanced by MWNTs. TMDSC analysis found that the incorporation of MWNTs caused PLLA to decrease the heat‐capacity increase (namely, ΔC_p) and the C_p at glass transition temperature. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 1870–1881, 2007     

Annealing behavior of gel‐spun polyethylene fibers at temperatures lower than needed for significant shrinkage

The annealing at 373 K of ultrastrong, gel‐spun polyethylene (PE) has been studied. At this temperature, the fibers show no significant shrinkage. Still, a significant decrease in the mechanical properties is observed. The fibers have been analyzed with differential scanning calorimetry (DSC), temperature‐modulated differential scanning calorimetry (TMDSC), atomic force microscopy (AFM), and small‐angle X‐ray scattering (SAXS). During the annealing, the glass transition of the intermediate phase is exceeded, as shown by DSC. When split for structure analysis by AFM, the annealed fibers undergo plastic deformation around the base fibrils instead of brittle fracture. The quasi‐isothermal TMDSC experiments are compared to the minor structural changes seen with SAXS and AFM. The loss of performance of the PE fibers at 373 K is suggested to be caused by the oriented intermediate phase, and not by major changes in the structure or morphology. The overall metastable, semicrystalline structure is shown by TMDSC to posses local regions that can melt reversibly. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 403–417, 2003     

Origin of directional tear in blown films of ethylene/methacrylic acid copolymers and ionomers

Blown films of ethylene/methacrylic acid copolymers and ionomers can exhibit pronounced directional tear, meaning that a tear can propagate with much less resistance in a particular direction. However, films blown from the same resin can exhibit different preferred tear directions, which depend on the process conditions. Through wide‐ and small‐angle X‐ray scattering, we demonstrate that this directional tear behavior is a direct result of the orientation of the lamellar polyethylene crystallites in these films; tears propagate more readily between lamellae than through lamellae, as previously recognized for low‐density polyethylene homopolymer. Unlike polyethylene homopolymer, however, an increase in the blowup ratio during the film processing of ethylene/methacrylic acid copolymers and ionomers leads to a 90° rotation of the lamellae that form upon subsequent crystallization. The lamellar rotation arises from a change in the orientation of the row nuclei that form after the melt is inflated and produces a consequent rotation of the preferred tear direction. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 97–106, 2005     

Thermal memory of poly(3‐hydroxybutyrate) using temperature‐modulated differential scanning calorimetry

The influence of thermal history on morphology, melting, and crystallization behavior of bacterial poly(3‐hydroxybutyrate) (PHB) has been investigated using temperature‐modulated DSC (TMDSC), wide‐angle X‐ray diffraction (WAXRD) and polarized optical microscopy (POM). Various thermal histories were imparted by crystallization with continuous and different modulated cooling programs that involved isoscan and cool–heat segments. The subsequent melting behavior revealed that PHB experienced secondary crystallization during heating and the extent of secondary crystallization varied with the cooling treatment. PHB crystallized under slow, continuous, and moderate cooling rates were found to exhibit double melting behavior due to melting of TMDSC scan‐induced secondary crystals. PHB underwent considerable secondary crystallization/annealing that took place under modulated cooling conditions. The overall melting behavior was interpreted in terms of recrystallization and/or annealing of crystals. Interestingly, the PHB analyzed by temperature modulation programs showed a broad exotherm before the melting peak in the nonreversing heat capacity curve and a multiple melting reversing curve, verifying that the melting–recrystallization and remelting process was operative. WAXRD and POM studies supported the correlations from DSC and TMDSC results. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 70–78, 2006     

Investigation of the deformation of homogeneous poly(ethylene‐co‐1‐octene) by wide‐ and small‐angle X‐ray scattering using synchrotron radiation

The deformation behavior of homogeneous ethylene‐1‐octene copolymers was investigated as a function of the crystallinity and the crystal size and perfection, respectively, by wide‐ and small‐angle X‐ray scattering using synchrotron radiation. The crystallinity and the crystal size and perfection, respectively, are controlled by the copolymer composition and the condition of melt crystallization. The deformation includes rotation of crystals, followed by plastic deformation and complete melting of the initial crystal population, and final formation of microfibrils. The process of rotation, plastic deformation, and melting of crystals of the initial structure is completed at lower strain if the size and perfection of the crystals, respectively, decrease, that is, if crystals thermally melt at lower temperature. The kinetics of the fibrillation of the initial structure seems independent of the crystal symmetry, that is, rotation and melting of pseudohexagonal and orthorhombic polyethylene crystals (as evident in low‐crystalline specimens) are similar. The structure of the microfibrils, before and after stress release, is almost independent of the condition of prior melt crystallization, which supports the notion of complete melting of the initial crystal population. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 1919–1930, 2002     

Polydispersity of ethylene sequence length in metallocene ethylene/α‐olefin copolymers. II. Influence on crystallization and melting behavior

In this work, crystallization and melting behavior of metallocene ethylene/α‐olefin copolymers were investigated by differential scanning calorimetry (DSC) and atomic force microscopy (AFM). The results indicated that the crystallization and melting temperatures for all the samples were directly related to the long ethylene sequences instead of the average sequence length (ASL), whereas the crystallization enthalpy and crystallinity were directly related to ASL, that is, both parameters decreased with a decreasing ASL. Multiple melting peaks were analyzed by thermal analysis. Three phenomena contributed to the multiple melting behaviors after isothermal crystallization, that is, the melting of crystals formed during quenching, the melting‐recrystallization process, and the coexistence of different crystal morphologies. Two types of crystal morphologies could coexist in samples having a high comonomer content after isothermal crystallization. They were the chain‐folded lamellae formed by long ethylene sequences and the bundlelike crystals formed by short ethylene sequences. The coexistence phenomenon was further proved by the AFM morphological observation. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 822–830, 2002     

(2‐Hydroxy isobutyric) acid containing poly(glycolic acid): Structure–properties relationship

Poly(glycolic acid) (PGA) and a series of novel random copolymers of PGA containing 2‐hydroxyisobutyrric acid (PGAPHIB) (HIB unit content from 1.5 to 7.4 mol %) were synthesized and characterized in terms of chemical structure and molecular weight. Afterward, the polyesters were examined by thermogravimetric analysis, differential scanning calorimetry, and X‐ray diffraction techniques. The copolymers, which displayed a better thermal stability than PGA, at room temperature appeared as semicrystalline materials: the main effect of copolymerization was a lowering in the amount of crystallinity and a decrease of the melting temperature with respect to homopolymer PGA. Baur's equation described well the T_m‐composition data. X‐ray diffraction measurements allowed the identification of the PGA crystalline structure in all cases. After melt quenching, semicrystalline samples were obtained with the exception of PGAPHIB7.4 copolymer. The introduction of HIB units decreased the crystallization rate compared with pure PGA. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 1901–1910, 2010     

Hydrophilic segmented block copolymers based on poly(ethylene oxide) and monodisperse amide segments

Segmented block copolymers based on poly(ethylene oxide) (PEO) flexible segments and monodisperse crystallizable bisester tetra‐amide segments were made via a polycondensation reaction. The molecular weight of the PEO segments varied from 600 to 4600 g/mol and a bisester tetra‐amide segment (T6T6T) based on dimethyl terephthalate (T) and hexamethylenediamine (6) was used. The resulting copolymers were melt‐processable and transparent. The crystallinity of the copolymers was investigated by differential scanning calorimetry (DSC) and Fourier Transform infrared (FTIR). The thermal properties were studied by DSC, temperature modulated synchrotron small angle X‐ray scattering (SAXS), and dynamic mechanical analysis (DMA). The elastic properties were evaluated by compression set (CS) test. The crystallinity of the T6T6T segments in the copolymers was high (>84%) and the crystallization fast due to the use of monodisperse tetra‐amide segments. DMA experiments showed that the materials had a low T_g, a broad and almost temperature independent rubbery plateau and a sharp flow temperature. With increasing PEO length both the PEO melting temperature and the PEO crystallinity increased. When the PEO segment length was longer than 2000 g/mol the PEO melting temperature was above room temperature and this resulted in a higher modulus and in higher compression set values at room temperature. The properties of PEO‐T6T6T copolymers were compared with similar poly(propylene oxide) and poly(tetramethylene oxide) copolymers. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 4522–4535, 2007     

Poly(ethylene terephthalate) copolymers containing nitroterephthalic units. II. Crystallization and conformational studies

The effect of incorporating a nitro side group into the phenylene units of poly(ethylene terephthalate) (PET) on the conformation and crystallizability of this polyester was evaluated. Random poly(ethylene terephthalate‐co‐nitroterephthalate) (PETNT) copolymers containing 5, 10, and 15 mol % nitroterephthalic units were investigated with reference to PET. All the examined copolymers were semicrystalline and were found to adopt the triclinic crystal structure of PET, with the nitrated units being excluded from the crystallites. Both the crystallinity and crystallization rate of PETNT largely decreased with the content of nitrated units, and the O? CH₂? CH₂? O trans‐to‐gauche conformational ratio increased with crystallization, attaining comparable values for all the compositions. The conformation and crystallinity of isothermally crystallized PET and PETNT samples could be correlated with the size of the crystallites generated in each case. However, a different crystal perfecting mechanism seemed to operate for PET and for the PETNT copolymers when they were subjected to annealing. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 2759–2771, 2002     

New insights into the multiple melting behaviors of the semicrystalline ethylene‐hexene copolymer: Origins of quintuple melting peaks

A semicrystalline ethylene‐hexene copolymer (PEH) was subjected to a simple thermal treatment procedure as follows: the sample was isothermally crystallized at a certain isothermal crystallization temperature from melt, and then was quenched in liquid nitrogen. Quintuple melting peaks could be observed in heating scan of the sample by using differential scanning calorimeter (DSC). Particularly, an intriguing endothermic peak (termed as Peak 0) was found to locate at about 45 °C. The multiple melting behaviors for this semicrystalline ethylene‐hexene copolymer were investigated in details by using DSC. Wide‐angle X‐ray diffraction (WAXD) technique was applied to examine the crystal forms to provide complementary information for interpreting the multiple melting behaviors. Convincing results indicated that Peak 0 was due to the melting of crystals formed at room temperature from the much highly branched ethylene sequences. Direct heating scans from isothermal crystallization temperature (T_c, 104–118 °C) were examined for comparison, which indicated that the multiple melting behaviors depended on isothermal crystallization temperature and time. A triple melting behavior could be observed after a relatively short isothermal crystallization time at a low T_c (104–112 °C), which could be attributed to a combination of melting of two coexistent lamellar stack populations with different lamellar thicknesses and the melting‐recrystallization‐remelting (mrr) event. A dual melting behavior could be observed for isothermal crystallization with both a long enough time at a low T_c and a short or long time at an intermediate T_c (114 °C), which was ascribed to two different crystal populations. At a high T_c (116–118 °C), crystallizable ethylene sequences were so few that only one single broad melting peak could be observed. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 2100–2115, 2008     

Oxygen‐barrier properties of cold‐crystallized and melt‐crystallized poly(ethylene terephthalate‐co‐4,4′‐bibenzoate)

This study examined the oxygen‐transport properties of poly(ethylene terephthalate‐co‐bibenzoate) (PETBB55) crystallized from the melt (melt crystallization) or quenched to glass and subsequently isothermally crystallized by heating above the glass‐transition temperature (cold crystallization). The gauche–trans conformation of the glycol linkage was determined by infrared analysis, and the crystalline morphology was examined by atomic force microscopy. Oxygen solubility decreased linearly with volume fraction crystallinity. For melt‐crystallized PETBB55, extrapolation to zero solubility corresponded to an impermeable crystal with 100% trans glycol conformations, a density of 1.396 g cm^?3, and a heat of melting of 83 J g^?1. From the melt, PETBB55 crystallized as space‐filling spherulites with loosely organized lamellae and pronounced secondary crystallization. The morphological observations provided a structural model for permeability consisting of impermeable platelets randomly dispersed in a permeable matrix. In contrast, cold‐crystallized PETBB55 retained the granular texture of the quenched polymer despite the high level of crystallinity, as measured by the density and heat of melting. Oxygen solubility decreased linearly with volume fraction crystallinity, but zero solubility corresponded to an impermeable defective crystal with a trans fraction of 0.83 and a density of 1.381 g cm^?3. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 2489–2503, 2002     

Biodegradable poly(alkylene succinate) blends: Thermal behavior and miscibility study

New binary blends composed of poly(ethylene succinate) and poly(propylene succinate) or poly(ethylene succinate) and poly(butylene succinate) were prepared. Both PESu/PPSu and PESu/PBSu systems belong to semicrystalline/semicrystalline pairs. The miscibility and crystallization behavior was investigated using differential scanning calorimetry (DSC), wide angle X‐ray diffraction (WAXD), and polarizing light microscopy (PLM). Blends of PESu and PPSu exhibited a single composition dependent glass transition temperature over the entire range of composition, indicating that the system is miscible. The melting point depression of the high melting temperature component, PESu, was analyzed according to the Nishi‐Wang equation. A negative polymer–polymer interaction parameter was obtained, indicating that the blends are thermodynamically miscible in the melt. The two components crystallized sequentially when the blends were cooled rapidly to a low temperature. DSC traces of PESu/PBSu blends after quenching showed two distinct composition dependent glass transition temperatures between those of the neat polymers, showing that the polymers are partially miscible. The amorphous PESu/PBSu blends in the intermediate compositions showed three cold‐crystallization peaks, indicating the influence of mixing. The crystallization rates of PBSu were reduced and those of PESu were increased. WAXD showed reduced crystallinity and peak broadening in the patterns of the blends of intermediate compositions, while no spherulites could be detected by PLM. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 584–597, 2006     

Reversible and irreversible heat capacity of poly(trimethylene terephthalate) analyzed by temperature‐modulated differential scanning calorimetry

The heat capacity of poly(trimethylene terephthalate) (PTT) has been analyzed using temperature‐modulated differential scanning calorimetry (TMDSC) and compared with results obtained earlier from adiabatic calorimetry and standard differential scanning calorimetry (DSC). Using quasi‐isothermal TMDSC, the apparent reversing and nonreversing heat capacities were determined from 220 to 540 K, including glass and melting transitions. Truly reversible and time‐dependent irreversible heat effects were separated. The extrapolated vibrational heat capacity of the solid and the total heat capacity of the liquid served as baselines for the analysis. As one approaches the melting region from lower temperature, semicrystalline PTT shows a reversing heat capacity, which is larger than that of the liquid, an observation that is common also for other polymers. This higher heat capacity is interpreted as a reversible surface or bulk melting and crystallization, which does not need to undergo molecular nucleation. Additional time‐dependent, reversing contributions, dominating at temperatures even closer to the melting peak, are linked to reorganization and recrystallization (annealing), while the major melting is fully irreversible (nonreversing contribution). © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 622–631, 2000     

Fibrillar structure of resorbable microblock copolymers based on 1,5‐dioxepan‐2‐one and ε‐caprolactone

The copolymerization of 1,5‐dioxepan‐2‐one (DXO) and ε‐caprolactone, initiated by a five‐membered cyclic tin alkoxide initiator, was performed in chloroform at 60 °C. Copolymers with different molar ratios of DXO (25, 40, and 60%) were synthesized and characterized. ¹³C NMR spectroscopy of the carbonyl region revealed the formation of copolymers with a blocklike structure. Differential scanning calorimetry measurements showed that all the copolymers had a single glass transition between ?57 and ?49 °C and a melting temperature in the range of 30.1–47.7 °C, both of which were correlated with the amount of DXO. An increase in the amount of DXO led to an increase in the glass‐transition temperature and to a decrease in the melting temperature. Dynamic mechanical thermal analysis measurements confirmed the results of the calorimetric analysis, showing a single sharp drop in the storage modulus in the temperature region corresponding to the glass transition. Tensile testing demonstrated good mechanical properties with a tensile strength of 27–39 MPa and an elongation at break of up to 1400%. The morphology of the copolymers was examined with polarized optical microscopy and atomic force microscopy; the films that crystallized from the melt showed a short fibrillar structure (with a length of 0.05–0.4 μm) in contrast to the untreated solution‐cast films. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 2412–2423, 2003