Morphology and thermal properties of poly(L‐lactide)/poly(butylene succinate‐co‐butylene adipate) compounded with twice functionalized clay

Poly(L ‐lactide) (PLLA)/poly(butylene succinate‐co‐butylene adipate) (PBSA) blends were compounded with Cloisite 25A® (C25A) and C25A functionalized with epoxy groups, respectively. Epoxy groups on the surface of C25A were introduced by treating C25A with (glycidoxypropyl)trimethoxy silane (GPS) to produce so called Twice Functionalized Organoclay (TFC). Variation of morphology and properties of PLLA/PBSA/C25A composites was investigated before and after the treatment with GPS. The morphological structure of the composites was analyzed by using X‐ray diffractometry (XRD) and transmission electron microscopy (TEM). The silicate layers of PLLA/PBSA/TFC were exfoliated to a larger extent than PLLA/PBSA/C25A. Incorporation of the epoxy groups on C25A improved significantly elongation at break as well as tensile modulus and tensile strength of PLLA/PBSA/C25A. The larger amount of exfoliation of the silicate layers in PLLA/PBSA/TFC as compared with that in PLLA/PBSA/C25A was attributed to the increased interfacial interaction between the polyesters and the clay due to chemical reaction. Thermo gravimetric analysis revealed that both T_5%, which was the temperature corresponding to 5% weight loss, and activation energy of thermal decomposition of PLLA/PBSA/TFC were far superior to those of PLLA/PBSA/C25A as well as to those of PLLA/PBSA, indicating that the composites with exfoliated silicate layers were more thermally stable than those with intercalated silicate layers. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 478–487, 2005     

Water‐disintegrative and biodegradable blends containing poly(L‐lactic acid) and poly(butylene adipate‐co‐terephthalate)

In this study, novel biodegradable materials were successfully generated, which have excellent mechanical properties in air during usage and storage, but whose structure easily disintegrates when immersed in water. The materials were prepared by melt blending poly(L ‐lactic acid) (PLLA) and poly(butylene adipate‐co‐terephthalate) (PBAT) with a small amount of oligomeric poly(aspartic acid‐co‐lactide) (PAL) as a degradation accelerator. The degradation behavior of the blends was investigated by immersing the blend films in phosphate‐buffered saline (pH = 7.3) at 40 °C. It was shown that the PAL content and composition significantly affected morphology, mechanical properties, and hydrolysis rate of the blends. It was observed that the blends containing PAL with higher molar ratios of L ‐lactyl [LA]/[Asp] had smaller PBAT domain size, showing better mechanical properties when compared with those containing PAL with lower molar ratios of [LA]/[Asp]. The degradation rates of both PLLA and PBAT components in the ternary blends simultaneously became higher for the blends containing PAL with higher molar ratios of [LA]/[Asp]. It was confirmed that the PLLA component and its decomposed materials efficiently catalyze the hydrolytic degradation of the PBAT component, but by contrast that the PBAT component and its decomposed materials do not catalyze the hydrolytic degradation of the PLLA component in the blends. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2010     

Crystallization kinetics and morphology of biodegradable poly(butylene succinate‐co‐propylene succinate)s

The crystallization behavior of biodegradable poly(butylene succinate) and copolyesters poly(butylene succinate‐co‐propylene succinate)s (PBSPS) was investigated by using ¹H NMR, DSC and POM, respectively. Isothermal crystallization kinetics of the polyesters has been analyzed by the Avrami equation. The 2.2‐2.8 range of Avrami exponential n indicated that the crystallization mechanism was a heterogeneous nucleation with spherical growth geometry in the crystallization process of polyesters. Multiple melting peaks were observed during heating process after isothermal crystallization, and it could be explained by the melting and recrystallization model. PBSPS was identified to have the same crystal structure with that of PBS by using wide‐angle X‐ray diffraction (WAXD), suggesting that only BS unit crystallized while the PS unit was in an amorphous state. The crystal structure of polyesters was not affected by the crystallization temperatures, too. Besides the normal extinction crosses under the POM, the double‐banded extinction patterns with periodic distance along the radial direction were also observed in the spherulites of PBS and PBSPS. The morphology of spherulites strongly depended on the crystallization temperature. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 420–428, 2007     

Synchronous stimuli of biodegradable poly(butylene succinate‐co‐terephthalate) copolymer via uniaxial stretching at varying temperatures

Clearly knowing the structural responses of polymers to the treatment conditions is essential to regulate their final properties during industrial processing such as spinning, extrusion, injection, and blow molding. In this work, we reported the changes of hierarchical structure in poly(butylene succinate‐co‐terephthalate) (PBST) copolymer upon application of synchronous stimuli via uniaxial stretching at varying temperatures. The lamellae melting and the transition of crystal structure from α to β form in PBST copolymer always presented at the early stage of the deformation at different temperatures. The lamellae oriented to about ± (40–50)° direction as the yielding response to the stimuli. Upon further stretching, the oriented lamellae were freshly and progressively formed at high temperature, whose morphology was controllable by regulating the synchronous stimuli. Furthermore, a schematic for the structural responses to the synchronous stimuli was proposed. The structural responses of PBST copolymer under such synchronous stimuli are beneficial to tailor the final properties of the products in the form of fibers, films, plastics, and so forth, which also can provide new insights into the design and development of other copolymers. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2015 , 53, 640–649     

Crystallization kinetics and morphology of poly(butylene succinate‐co‐adipate)

The crystallization kinetics of biodegradable poly(butylene succinate‐co‐adipate) (PBS/A) copolyester was investigated by using differential scanning calorimetry (DSC) and polarized optical microscopy (POM), respectively. The Avrami and Ozawa equations were used to analyze the isothermal and nonisothermal crystallization kinetics, respectively. By using wide‐angle X‐ray diffraction (WAXD), PBS/A was identified to have the same crystal structure with that of PBS. The spherulitic growth rates of PBS/A measured in isothermal conditions are very well comparable with those measured by nonisothermal procedures (cooling rates ranged from 0.5 to 15 °C/min). The kinetic data were examined with the Hoffman–Lauritzen nucleation theory. The observed spherulites of PBS/A with different shapes and textures strongly depend on the crystallization temperatures. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 3231–3241, 2005     

Effects of comonomer sequential structure on thermal and crystallization behaviors of biodegradable poly(butylene succinate‐co‐butylene terephthalate)s

In this work, new investigations on the effect of comonomer sequential structure on the thermal and crystallization behaviors and biodegradability have been implemented for the biodegradable poly(butylene succinate‐co‐butylene terephthalate) (PBST) as well as aliphatic poly(butylene succinate) (PBS). At first, these copolyesters were efficiently synthesized from dimethyl succinate and/or dimethyl terephthalate and 1,4‐butanediol via condensation polymerization in bulk. Subsequently, their molecular weights and macromolecular chain structures were analyzed by gel permeation chromatography (GPC) and nuclear magnetic resonance (NMR) spectroscopy. By means of differential scanning calorimeter (DSC) and wide‐angle X‐ray diffractometer (WAXD), thermal and crystallization behaviors of these synthesized aromatic–aliphatic copolyesters were further explored. It was demonstrated that the synthesized copolyesters were revealed to have random comonomer sequential structures with thermal and crystallization properties strongly depending on their comonomer molar compositions, and that crystal lattice structures of the new crystallizable copolyesters shifted from the monoclinic crystal of semicrystalline PBS to triclinic lattice of the poly(butylene terephthalate) (PBT) with increasing the terephthalate comonomer composition, and the minor comonomer components were suggested to be trapped in the crystallizable component domains as defects. In addition, the enzymatic degradability was also characterized for the copolyesters film samples. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 1635–1644, 2006     

Hydrogen bonding interaction and crystallization behavior of poly (butylene succinate‐co‐butylene adipate)/thiodiphenol complexes

The poly (butylene succinate‐co‐butylene adipate) (PBSA)/thiodiphenol (TDP) complexes were prepared by melt blending. Intermolecular hydrogen bonding between carbonyl group of PBSA and hydroxyl group of TDP formed as verified by a combination FTIR and peak fitting technique. As a result, the crystallization temperature, melting temperature, crystallinity and crystallization rate of PBSA decreased with addition of TDP, implying impeded crystallization and reduced lamellar thickness. On the basis of Lauritzen–Hoffman analysis, the fold surface energy (σ_e) and work of chain folding (q) were increased by TDP incorporation. POM observation exhibited concentric ring‐banded spherulites for samples with 10 and 20 wt% TDP. A peculiar ring‐banded pattern with discrepant band spacing was obtained for the first time by addition of 30 wt% TDP, whose formation mechanism remains to be discussed. Copyright © 2016 John Wiley & Sons, Ltd.     

Thermal analysis of the multiple melting behavior of poly(butylene succinate‐co‐adipate)

The melting behavior of poly(butylene succinate‐co‐adipate) (PBSA) isothermally crystallized from the melt was investigated by differential scanning calorimetry. Triple, double, or single melting endotherms were observed in subsequent heating scan for the samples isothermally crystallized at different temperatures. These endothermic peaks were labeled as I, II, and III for low‐, middle‐, and high‐temperature melting endotherms, respectively. The independence of endotherm III to the crystallization temperature, the existence of an exothermic crystallization peak just below the endotherm III, and the heating rate dependence of endotherm III indicated that endotherm III was due to the remelting of recrystallized lamellar during a heating scan. The influence of crystallization time on the melting behavior of PBSA showed that endotherms II and III developed prior to endotherm I; endotherm III developed rather simultaneously with endotherm II. Further investigation showed that the peak temperature of endotherm I increased linearly with the logarithm of the crystallization time. It suggested that endotherm II was attributed to the melting of the primary lamellae, while endotherm I was due to the melting of secondary lamellae. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 3077–3082, 2005     

Structure and mechanical properties of poly(L‐lactic acid) crystals and fibers

The elastic constants of poly(L ‐lactic acid) (PLLA) crystals are reported on the basis of a commercial software package and the published crystal structure of the α form. A chain modulus of 36 GPa and a shear modulus of 3 GPa have been obtained for cylindrically symmetric aggregates of perfectly oriented crystals. The helical conformation of the PLLA molecule reduces the stiffness in the chain axis direction because bond rotation plays a significant role in the deformation. X‐ray crystal strain measurements suggest that shear of the α crystal parallel to the helix axis is the easiest mode of deformation, in agreement with the expectations obtained from the low shear modulus of 3 GPa obtained from the theoretical calculations. A combination of small‐ and wide‐angle X‐ray scattering, differential scanning calorimetry, dynamic mechanical thermal analysis, and shrinkage measurements has been used to characterize the structure that develops and the crystal transformation that occurs during fiber processing. The structure that develops during processing very much depends on the crystal transformation, and a structural model is proposed for fibers at different degrees of plastic deformation. The transformation of the α crystal into the β form and vice versa is governed primarily by shear along the helix axis because the chains must shear past each other during the crystal transformation, disrupting the lamellar packing. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 892–902, 2007     

Fully biodegradable blends of poly(butylene succinate) and poly(butylene carbonate): Miscibility, thermal properties, crystallization behavior and mechanical properties

Fully biodegradable poly(butylene succinate) (PBS) and poly(butylene carbonate) (PBC) blends were prepared by melt blending. Miscibility, thermal properties, crystallization behavior and mechanical properties of PBS/PBC blends were investigated by scanning electron microscopy (SEM), phase contrast optical microscopy (PCOM), differential scanning calorimetry (DSC), wide angle X-ray diffraction (WAXD) and mechanical properties tests. The SEM and PCOM results indicated that PBS was immiscible with PBC. The WAXD results showed that the crystal structures of both PBS and PBC were not changed by blending and the two components crystallized separately in the blends. The isothermal crystallization data showed that the crystallization rate of PBS increased with the increase of PBC content in the blends. The impact strength of PBS was improved significantly by blending with PBC. When the PBC content was 40%, the impact strength of PBS was increased by nearly 9 times.     

Synthesis and properties of multiblock copolymers consisting of poly(L‐lactic acid) and poly(oxypropylene‐ co‐oxyethylene) prepared by direct polycondensation

A multiblock copoly(ester–ether) consisting of poly(l ‐lactic acid) (PLLA) and poly(oxypropylene‐co‐oxyethylene) (PN) was prepared and characterized. Preparation was done via the solution polycondensation of a thermal oligocondensate of l ‐lactic acid, a commercially available telechelic polyether (PN: Pluronic‐F68), and dodecanedioic acid as a carboxyl/hydroxyl adjusting agent. When stannous oxide was used as the catalyst, the molecular weight of the resultant PLLA/PN block copolymers became very high (even with a high PN content) under optimized reaction conditions. The refluxing of diphenyl ether (solvent) at reduced pressure allowed the efficient removal of the condensed water from the reaction system and the feed‐back of the intermediately formed l ‐lactide at the same time in order to successfully bring about a high degree of condensation. The copolymer films obtained by solution casting became more flexible with the increasing PN content as soft segments. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 1513–1521, 1999     

Biocomposites based on ramie fibers and poly(L‐lactic acid) (PLLA): morphology and properties

We herein report effects of morphology of PLLA and natural fiber on combination properties of biocomposites based on PLLA and ramie fibers. For this purpose, short ramie fiber (FIB), ramie fabric (FAB), PLLA film (FPLLA), and PLLA powder (PPLLA) were used to investigate the structure–property relationship of PLLA biocomposites with 30 wt% ramie fiber prepared by hot compression molding. It is revealed that mechanical properties of biocomposites are strongly dependent on the morphology of PLLA and FAB. DMA test shows that the improved storage modulus was due to the better dispersion of FIB. DSC and POM tests show that PLLA/FIB biocomposites have the highest spherulite growth rate. TGA test shows that char residue at high temperature is affected by the dispersion of PLLA and ramie fiber. SEM images exhibit the different interfacial adhesion character of FIB and FAB in the PLLA matrix after the ramie fiber treated with alkali and silane. PLLA/FAB biocomposites have not only better anti‐dripping properties when burning but also better aging resistance in UV‐irradiation hydrothermal aging, and which can be attributed to fiber bundle and laminated PLLA biocomposites structure. Copyright © 2010 John Wiley & Sons, Ltd.     

Morphological changes during heating in poly(L‐lactic acid)/poly(butylene succinate) blend systems as studied by synchrotron X‐ray scattering

Blends of poly(L ‐lactic acid) (PLA) and poly(butylene succinate) (PBS) were prepared in various compositions via melt mixing, and the morphological changes were investigated with differential scanning calorimetry and synchrotron wide‐angle and small‐angle X‐ray scattering techniques at a heating rate of 10 °C/min. Differential scanning calorimetry thermograms of PLA/PBS blends showed two distinct melting peaks over the entire composition range. The exothermal peak for PLA shifted significantly to a lower temperature and overlapped with that of PBS around 100 °C. A depression of the melting point of the PLA component via blending was observed. The synchrotron wide‐angle X‐ray scattering during heating revealed that there was no cocrystallization or crystal modification via blending. The synchrotron small‐angle X‐ray scattering data showed that well‐defined double‐scattering peaks (or peaks with a clear scattering shoulder) appeared during crystallization, indicating that this system possessed dual lamellar stacks. These peaks were deconvoluted into two components with a peak separation computer program, and then the morphological parameters of each component were obtained by means of the correlation function. The long period and average lamellar thickness of the two components before melting decreased with an increasing content of the other polymer component. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 1931–1939, 2002     

Synthesis of star‐shaped poly(D,L‐lactic acid‐alt‐glycolic acid)‐b‐poly(L‐lactic acid) with the poly(D,L‐lactic acid‐alt‐glycolic acid) macroinitiator and stannous octoate catalyst

Two types of three‐arm and four‐arm, star‐shaped poly(D,L ‐lactic acid‐alt‐glycolic acid)‐b‐poly(L ‐lactic acid) (D,L ‐PLGA50‐b‐PLLA) were successfully synthesized via the sequential ring‐opening polymerization of D,L ‐3‐methylglycolide (MG) and L ‐lactide (L ‐LA) with a multifunctional initiator, such as trimethylolpropane and pentaerythritol, and stannous octoate (SnOct₂) as a catalyst. Star‐shaped, hydroxy‐terminated poly(D,L ‐lactic acid‐alt‐glycolic acid) (D,L ‐PLGA50) obtained from the polymerization of MG was used as a macroinitiator to initiate the block polymerization of L ‐LA with the SnOct₂ catalyst in bulk at 130 °C. For the polymerization of L ‐LA with the three‐arm, star‐shaped D,L ‐PLGA50 macroinitiator (number‐average molecular weight = 6800) and the SnOct₂ catalyst, the molecular weight of the resulting D,L ‐PLGA50‐b‐PLLA polymer linearly increased from 12,600 to 27,400 with the increasing molar ratio (1:1 to 3:1) of L ‐LA to MG, and the molecular weight distribution was rather narrow (weight‐average molecular weight/number‐average molecular weight = 1.09–1.15). The ¹H NMR spectrum of the D,L ‐PLGA50‐b‐PLLA block copolymer showed that the molecular weight and unit composition of the block copolymer were controlled by the molar ratio of L ‐LA to the macroinitiator. The ¹³C NMR spectrum of the block copolymer clearly showed its diblock structures, that is, D,L ‐PLGA50 as the first block and poly(L ‐lactic acid) as the second block. © 2001 John Wiley & Sons, Inc. J Polym Sci Part A: Polym Chem 40: 409–415, 2002     

Enhanced nonisothermal crystallization of a series of poly(butylene succinate‐co‐terephthalate) biopolyesters by poly(vinyl butyral)

Enhanced nonisothermal crystallization of a series of poly(butylene succinate‐co‐terephthalate) (PBST) by poly(vinyl butyral) (PVB) as a macromolecular nucleating agent has been examined systematically with various techniques and theoretical modeling. The role of PVB depends strongly on the butylene terephthalate content, PVB content, and cooling rate. The (0.3–0.7 wt %) PVB reduces the spherulitic size, but considerably increases the peak temperature of crystallization, for example, by 28 °C for the PBST with 50 mol % terephthalic acid. The effects of PVB are believed to stem from its unique molecular structure. Both the hydroxyl and butyral groups of PVB may synergistically participate in nucleating PBSTs for crystallization because of favorable secondary interaction and affinity of butyral groups with butylene succinate units of PBSTs. Only the Tobin model suffices to describe the nonisothermal crystallization kinetics, while the modified Avrami model is suitable for limited crystallinity. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2017 , 55, 658–672     

Synthesis of high‐molecular‐weight aliphatic–aromatic copolyesters from poly(ethylene‐co‐1,6‐hexene terephthalate) and poly(L‐lactic acid) by chain extension

A series of aliphatic–aromatic multiblock copolyesters consisting of poly(ethylene‐co‐1,6‐hexene terephthalate) (PEHT) and poly(L ‐lactic acid) (PLLA) were synthesized successfully by chain‐extension reaction of dihydroxyl terminated PEHT‐OH prepolymer and dihydroxyl terminated PLLA‐OH prepolymer using toluene‐2,4‐diisoyanate as a chain extender. PEHT‐OH prepolymers were prepared by two step reactions using dimethyl terephthalate, ethylene glycol, and 1,6‐hexanediol as raw materials. PLLA‐OH prepolymers were prepared by direct polycondensation of L ‐lactic acid in the presence of 1,4‐butanediol. The chemical structures, the molecular weights and the thermal properties of PEHT‐OH, PLLA‐OH prepolymers, and PEHT‐PLLA copolymers were characterized by FTIR, ¹H NMR, GPC, TG, and DSC. This synthetic method has been proved to be very efficient for the synthesis of high‐molecular‐weight copolyesters (say, higher than M_w = 3 × 10⁵ g/mol). Only one glass transition temperature was found in the DSC curves of PEHT‐PLLA copolymers, indicating that the PLLA and PEHT segments had good miscibility. TG curves showed that all the copolyesters had good thermal stabilities. The resulting novel aromatic–aliphatic copolyesters are expected to find a potential application in the area of biodegradable polymer materials. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 5898–5907, 2009     

Poly(lactic acid)/poly(butylene succinate)/calcium sulfate whiskers biodegradable blends prepared by vane extruder: Analysis of mechanical properties,morphology, and crystallization behavior

Ternary blends of PLA/PBS/CSW with different weight fractions were prepared using a vane extruder. The mechanical properties, morphology, crystallization behavior and thermal stability of the blends were investigated. For the PLA/CSW blend, the tensile strength decreased, the flexural strength and modulus increased compared with pure PLA. For PBS, the addition of CSW had little influence on the mechanical properties. For the ternary blends PLA/PBS/CSW, the tensile strength, flexural strength and modulus decreased compared with pure PLA, while the elongation at break and the impact strength increased significantly. The brittle-ductile transition of the blends took place when the PBS weight fraction reaching 30 wt%. As a soft component in the blends, PBS was beneficial to improve the tensile ductility and the toughness of PLA. SEM measurements reveal that PLA/PBS/CSW blends were immiscible. When the weight fraction of PBS was 50 wt%, significant phase separation was observed, and CSW had preferential location in the PBS phase of the blend. DSC measurement and POM observation reveal that CSW had a heterogeneous nucleation effect on PLA and PBS matrix. The addition of PBS improved the crystallization of PLA and the thermal resistance of the PLA/PBS/CSW blends significantly.     

Compatible and tearing properties of poly(lactic acid)/poly(ethylene glutaric‐co‐terephthalate) copolyester blends

Fourier transform infrared and nuclear magnetic resonance results suggest that the carboxylic acid groups of poly(lactic acid) (PLA) molecules react with the hydroxyl groups of FePol (FP) molecules during the melt‐blending of PLA_xFP_y specimens. Differential scanning calorimetry (DSC) and dynamic mechanical analysis (DMA) experiments of PLA and PLA/FP specimens suggest that only small amounts of poor PLA and/or FP crystals are present in their corresponding melt crystallized specimens. In fact, the percentage crystallinity, peak melting temperature, and onset re‐crystallization temperature values of PLA/FP specimens reduce gradually as their FP contents increase. However, the glass transition temperatures of PLA molecules found by DSC and DMA reduce to a minimum value as the FP contents of PLA_xFP_y specimens reach 6 wt %. Further DMA and morphological analysis of PLA/FP specimens reveal that FP molecules are compatible with PLA molecules at FP contents equal to or less than 6 wt %, as no distinguished phase‐separated FP droplets and tan δ transitions were found on fracture surfaces and tan δ curves of PLA/FP specimens, respectively. In contrast to PLA, the FP specimen exhibits highly deformable and tearing properties. After blending proper amounts of FP in PLA, the inherent brittle deformation and poor tearing behavior of PLA were successfully improved. Possible reasons accounting for these interesting crystallization, compatible and tearing properties of PLA/FP specimens are proposed. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 913–920, 2010     

Morphology of poly(butylene terephthalate)–poly(ethylene terephthalate‐co‐isophthalate‐co‐sebacate) segmented copolyesters

Segmented copolyesters, namely, poly(butylene terephthalate)–poly(ethylene terephthalate‐co‐isophthalate‐co‐sebacate) (PBT‐PETIS), were synthesized with the melting transesterification processing in vacuo condition involving bulk polyester produced on a large scale (PBT) and ternary amorphous random copolyester (PETIS). Investigations on the morphology of segmented copolyesters were undertaken. The two‐phase morphology model was confirmed by transmission electron microscopy and dynamic mechanical thermal analysis. One of the phases was composed of crystallizable PBT, and the other was a homogeneous mixture of PETIS and noncrystallizable PBT. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 2257–2263, 2003