Miscibility and phase structure of binary blends of polylactide and poly(methyl methacrylate)

Blends of amorphous poly(DL‐lactide) (DL‐PLA) and crystalline poly(L‐lactide) (PLLA) with poly(methyl methacrylate) (PMMA) were prepared by both solution/precipitation and solution‐casting film methods. The miscibility, crystallization behavior, and component interaction of these blends were examined by differential scanning calorimetry. Only one glass‐transition temperature (T_g) was found in the DL‐PLA/PMMA solution/precipitation blends, indicating miscibility in this system. Two isolated T_g's appeared in the DL‐PLA/PMMA solution‐casting film blends, suggesting two segregated phases in the blend system, but evidence showed that two components were partially miscible. In the PLLA/PMMA blend, the crystallization of PLLA was greatly restricted by amorphous PMMA. Once the thermal history of the blend was destroyed, PLLA and PMMA were miscible. The T_g composition relationship for both DL‐PLA/PMMA and PLLA/PMMA miscible systems obeyed the Gordon–Taylor equation. Experiment results indicated that there is no more favorable trend of DL‐PLA to form miscible blends with PMMA than PLLA when PLLA is in the amorphous state. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 23–30, 2003     

Moisture sorption, transport, and hydrolytic degradation in polylactide

Management of moisture penetration and hydrolytic degradation of polylactide (PLA) is extremely important during the manufacturing, shipping, storage, and end-use of PLA products. Moisture transport, crystallization, and degradation, in PLA have been measured through a variety of experimental techniques including size-exclusion chromatography, differential scanning calorimetry, and X-ray diffraction. Quartz crystal microbalance and dynamic vapor sorption experiments have also been used to measure moisture sorption isotherms in PLA films with varying crystallinity. A surprising result is that, within the accuracy of the experiments, crystalline and amorphous PLA films exhibit identical sorption isotherms.     

The production and properties of polylactide composites filled with expanded graphite

Composites have been produced by melt-blending biodegradable polylactide (PLA) with commercially available expanded graphite (EG). Using different techniques of addition, the manifold effects of EG on PLA molecular, thermo-mechanical and fire-retardant properties were evaluated. The EG nanofiller provides PLA composites with competitive functional properties. They have a high rigidity, with Young's modulus and storage modulus increasing with EG content. They also have excellent thermal stability while preserving the glass transition and melting temperature of the original PLA matrix. Purification and pre-dispersion of EG nanofiller proved beneficial for preserving PLA molecular weights and led to improved mechanical performance. The presence of dispersed graphene nanolayers in PLA significantly accelerated the polyester crystallization process. The flame retardant properties also displayed improvements with a large decrease in the maximum rate of heat release as recorded by cone calorimetry, whereas the horizontal burning test (UL94 HB) was successfully passed revealing non-dripping and char formation.     

The effects of dioctyl phthalate plasticization on the morphology and thermal,mechanical, and rheological properties of chemical crosslinked polylactide

The tensile strength and thermal stability of polylactide (PLA) were significantly improved through chemical crosslinking. However, it became much more rigid and brittle. To obtain a material with good thermal stability and enhanced ability to plastic deformation, chemical crosslinked PLA with 0.5 wt % triallyl isocyanurate and 0.5 wt % dicumyl peroxide was blended with different contents of dioctyl phthalate (DOP). The advantage of using DOP is that it does not crystallize, has low glass transition temperature, and is miscible with PLA. The morphology and the thermal and mechanical properties of the crosslinked PLA and the blends of crosslinked PLA with various contents of DOP were investigated by means of scanning electron microscope, differential scanning calorimetry, tensile test, and dynamic mechanical analysis. The rheological properties of samples were also explored by using a capillary rheometer. The results showed that the DOP was an effective plasticizer for the chemical crosslinked PLA, resulting in a significantly decreased T_g, lower yield stress, and improved elongation at break. The plasticization effect was enhanced by adding higher DOP content. In addition, the DOP enhanced the crystallinity of crosslinked PLA, and all the crosslinked samples showed better heat stability than neat PLA. The apparent viscosity of the blends decreased with the increase of DOP content and a phase separation occurred when the content of DOP exceeded 12.5 wt %. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 1136–1145, 2009     

Moisture sorption, transport, and hydrolytic degradation in polylactide

Management of moisture penetration and hydrolytic degradation of polylactide (PLA) is extremely important during the manufacturing, shipping, storage, and end-use of PLA products. Moisture transport, crystallization, and degradation, in PLA have been measured through a variety of experimental techniques including size-exclusion chromatography, differential scanning calorimetry, and X-ray diffraction. Quartz crystal microbalance and dynamic vapor sorption experiments have also been used to measure moisture sorption isotherms in PLA films with varying crystallinity. A surprising result is that, within the accuracy of the experiments, crystalline and amorphous PLA films exhibit identical sorption isotherms.     

Effect of compatibilizig agent on the properties of polylactide and polylactide based composite during ozone exposure

Compatibilizers belong to the most important internal factors which influence the degradation process of polymer matrix. For this reason in the current study, polylactide (L), polylactide with 5% of poly(ε-caprolactone) (LK) as compatibilizing agent and samples with 5%wt. of montmorillonite (MMT) (LS5 and LS5K respectively) before and after various time of ozone exposure have been analyzed. The results from infrared spectroscopy, gel permeation chromatography, atomic force microscopy, differential scanning calorimetry and thermogravimetric analysis have been presented. It has been established that microstructural changes during ozone exposure of the samples with the presence of compatibilizer increase in relation to the samples comprising PLA and PLA filled with montmorillonite. Moreover it has been determined that the introduction of poly(ε-caprolactone) into pure polymer as well as into PLA-montmorillonite material accelerates ozone-induced degradation, although it does not change the mechanism of the degradation process.     

New trends in polylactide (PLA)-based materials: “Green” PLA-Calcium sulfate (nano)composites tailored with flame retardant properties

Starting from gypsum, a by-product of lactic acid fabrication process, novel “green” composites have been produced by melt-blending polylactide (PLA) and this filler after a previous specific dehydration to obtain anhydrite II (AII). Such a material is potentially interesting in biodegradable/rigid packaging and in technical applications requiring rigidity, heat resistance and dimensional stability. In order to obtain PLA-AII composites characterized by specific end-use flame retardant properties, the addition of selected organo-modified layered silicates (OMLS) was considered. Co-addition of AII and OMLS leads to PLA (nano)composites characterized by good (nano)filler dispersion, thermal stability and adequate mechanical resistance. The flame retardant properties as shown by cone calorimetry showed significant increase in the ignition time compared to neat PLA and a substantial decrease, i.e., ca. 40%, of the maximum rate of heat release, whereas the UL94 HB test was successfully passed revealing non-dripping effect and extensive char formation. The study represents a new approach in formulating novel PLA grades with improved characteristic features.     

Crystallization improvement of poly(L‐lactide) induced by functionalized multiwalled carbon nanotubes

In the present work, the crystalline structures and the melting behaviors of poly(L ‐lactide) (PLLA) obtained after being annealed at different conditions have been investigated through differential scanning calorimetry and wide‐angle X‐ray diffraction, respectively. To improve the crystallization of PLLA, functionalized multiwalled carbon nanotubes (f‐MWCNTs) are introduced into PLLA. Our results show that by prolonging the annealing duration or enhancing the annealing temperature, the degree of crystallinity of PLLA gradually increases. Very important, the addition of f‐MWCNTs promotes the cold‐crystallization of PLLA dramatically even at relatively lower annealing temperature or in shorter annealing duration. Further results show that, whether in neat PLLA or in PLLA/f‐MWCNTs nanocomposite, only α form crystal forms during the annealing process. The glass transition temperature shifts to high temperatures because of the increase of crystallinity. F‐MWCNTs exhibit great heterogeneous nucleation effect for PLLA crystallization through enhancing the nucleation density, leading to homogeneous and tiny spherulites formation in a very short time. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 326–339, 2009     

Plasticized polylactide/clay nanocomposites. II. The effect of aging on structure and properties in relation to the filler content and the nature of its organo‐modification

Plasticized polylactide (PLA) – layered silicate nanocomposites were obtained by melt blending PLA with polyethylene glycol as plasticizer (20 wt %) and with different montmorillonite fillers: Cloisite® 20A, Cloisite® 25A, and Cloisite® 30B (from 1 to 10 wt %). Comparative samples of melt‐blended polylactide (without filler) and plasticized PLA with 20 wt % PEG were considered as well. Samples have been aged for 1 and 4 years and their chemical and physical characteristics were compared with not aged reference ones. It was found that molecular weight of the PLA decreased upon melt‐processing and aging, particularly when the Cloisite content increased, without a clear relation to the nature of the organo‐modifier. On the contrary, the PEG plasticizer was practically undegraded upon melt processing and aging. Structural studies revealed that plasticized PLA and plasticized PLA‐based nanocomposites are unstable in time of aging and undergo deplasticization. They showed, after aging, the presence of a thin PEG crystalline layer at the surface of the samples and improved the order in the PLA matrix to a higher extent in plasticized polylactide than in plasticized nanocomposite (due to clay stabilization effect). The amount of PEG diffusing toward sample surface was correlated with aging time, molecular weight of PLA matrix, and Cloisite® type, in clear relation to the extent of intercalation with PLA and PEG. Some modifications of the viscoelastic properties of PLA matrix, induced by the presence of both the nanoparticlate filler and the plasticizer, as well as a deterioration of the mechanical properties upon aging were observed. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 312–325, 2006     

Linear and four‐armed poly(l‐lactide)‐block‐poly(d‐lactide) copolymers and their stereocomplexation with poly(lactide)s

Linear and four‐armed poly(l ‐lactide)‐block‐poly(d ‐lactide) (PLLA‐b‐PDLA) block copolymers are synthesized by ring‐opening polymerization of d ‐lactide on the end hydroxyl of linear and four‐armed PLLA prepolymers. DSC results indicate that the melting temperature and melting enthalpies of poly (lactide) stereocomplex in the copolymers are obviously lower than corresponding linear and four‐armed PLLA/PDLA blends. Compared with the four‐armed PLLA‐b‐PDLA copolymer, the similar linear PLLA‐b‐PDLA shows higher melting temperature (212.3 °C) and larger melting enthalpy (70.6 J g^?1). After these copolymers blend with additional neat PLAs, DSC, and WAXD results show that the stereocomplex formation between free PLA molecular chain and enantiomeric PLA block is the major stereocomplex formation. In the linear copolymer/linear PLA blends, the stereocomplex crystallites (sc) as well as homochiral crystallites (hc) form in the copolymer/PLA cast films. However, in the four‐armed copolymer/linear PLA blends, both sc and hc develop in the four‐armed PLLA‐b‐PDLA/PDLA specimen, which means that the stereocomplexation mainly forms between free PDLA molecule and the inside PLLA block, and the outside PDLA block could form some microcrystallites. Although the melting enthalpies of stereocomplexes in the blends are smaller than that of neat copolymers, only two‐thirds of the molecular chains participate in the stereocomplex formation, and the crystallization efficiency strengthens. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2014 , 52, 1560–1567     

Thermal Properties of Poly(L-lactide)/Calcium Carbonate Nanocomposites

Summary: Thermal properties of nanocomposites prepared of poly(L-lactide) (PLLA) and CaCO₃ applying differential scanning (DSC) calorimetry and thermogravimetry (TG) were studied. Nanocomposites were prepared by extrusion process at 170 °C. DSC measurements show that CaCO₃ has no influence on glass transition and melting point of PLLA but lowers its cold crystallization temperature. There is no difference in glass transition temperature of PLLA before and after extrusion. High temperature thermal stability of the PLLA in the composites is poorer than neat PLLA. Kinetic parameters also indicate greater reactivity of the system upon CaCO₃ addition.     

Melt rheology of polylactide/montmorillonite nanocomposites

In this article, the linear and nonlinear shear rheological behaviors of polylactide (PLA)/clay (organophilic‐montmorillonite) nanocomposites (PLACNs) were investigated by an Advanced Rheology Expanded System rheometer. The nanocomposites were prepared by master batch method using a twin‐screw extruder with poly(ε‐caprolactone) (PCL) as a compatibilizer. The presence of org‐MMT leads to obvious pseudo‐solid‐like behaviors of nanocomposite melts. The behaviors caused by the formation of a “percolating network” derived from the reciprocity among the strong related sheet particles. Therefore, the storage moduli, loss moduli, and dynamic viscosities of PLACNs show a monotonic increase with MMT content. Nonterminal behaviors exists in PLACNs nanocomposites. Besides the PLACNs melts show a greater shear thinning tendency than pure PLA melt because of the preferential orientation of the MMT layers. Therefore, PLACNs have higher moduli but better processibility compared with pure PLA. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 3189–3196, 2007     

Effect of hydrophilicity on the properties of a degradable polylactide

A series of polylactide networks has been prepared by the copolymerization of a biodegradable oligolactide macromer with hydrophobic methyl methacrylate monomer and hydrophilic hydroxyethyl acrylate monomer, with different amounts of the hydrophilic monomer. The incorporation of the hydrophilic units into the network has been characterized with thermogravimetric analysis, differential scanning calorimetry, and dynamic mechanical spectrometry. A homogeneous material results, showing a single glass‐transition temperature and a characteristic relaxation behavior that is not the sum of those of the pure components separately. Additional hydrophilic units in the network chains lower the rubbery modulus, keeping a high modulus value at room temperature, and manifestly increase the degradation rate of the polymer. This can be attributed both to the higher water swellability of the network when hydrophilic units are present and to the higher water diffusion coefficient in a network, which has a lower crosslinking density. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 656–664, 2006     

Aging and cold crystallization of melt‐extruded poly(trimethylene terephthalate) films

We analyzed the thermal crystallization, glass‐transition behavior, and mechanical properties of melt‐extruded poly(trimethylene terephthalate) (PTT) films to investigate their physical aging and annealing effects. The physical aging and annealing of PTT films had an influence on the glass‐transition temperature, recrystallization behavior, and mechanical properties. When samples were aged at an ambient temperature, the crystallization temperature decreased largely within 5 h, the heat of crystallization increased, and the breaking stress and breaking elongation increased. The glass‐transition temperature of annealed samples, which was obtained from differential scanning calorimetry and dynamic mechanical measurements, increased with increasing annealing temperature below 80 °C but decreased above that temperature. In addition, the glass‐transition temperature and modulus of annealed samples were largely affected by the annealing time; in particular, they increased sharply within 1 h on annealing at 50 °C. Consequently, the change in the glass‐transition temperature on annealing was ascribed to the fact that the molecular constraint due to recrystallization and the mobility of rigid amorphous PTT chains competed with each other, being dependent on the annealing temperature. The mechanical properties of aged samples were closely related to their cold‐crystallization behavior. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 1920–1927, 2001     

Tough crystalline blends of polylactide with block copolymers of ethylene glycol and propylene glycol

The effect of crystallinity of polylactide (PLA) on the structure and properties of tough PLA blends with PEG-b-PPG-b-PEG block copolymers was studied. PLA was melt blended with a set of the copolymers with varying ratio of the hydrophilic (PEG) and hydrophobic (PPG) blocks. Although the blend phase structure depended on the copolymer molar mass and PEG content, as well as on the copolymer concentration in the blend, crystallinity also played an important role, increasing the copolymer content in the amorphous phase and enhancing phase separation. The influence of crystallinity on the thermal and mechanical properties of the blends depended on the copolymer used and its content. The blends, with PLA crystallinity of 25 ÷ 34 wt%, exhibited relatively high glass transition temperature ranging from 45 to 52 °C, and melting beginning above 120 °C. Although with a few exceptions crystallinity worsened the drawability and toughness, these properties were improved with respect to neat crystalline PLA in the case of partially miscible blends, in which fine liquid inclusions of the modifier were dispersed in PLA rich matrix. About 20-fold increase of the elongation at break and about 4-fold increase of the tensile impact strength were reached at a small content (10 wt%) of the modifier. Moreover, crystallinity decreased oxygen and water vapor transmission rates through neat PLA and the blend, and the barrier property for oxygen of the latter was better than that of neat polymer.     

Rheological and thermal properties of stereocomplexed polylactide films

Poly(l-lactide) (PLLA) and Poly(d-lactide) (PDLA) blended films (PLLA/PDLA) were prepared (5/95; 25/75; 50/50, and 75/25) by solvent casting method. Blend of PLLA and PDLA of medium molecular mass led to the formation of stereocomplex which was evidenced by differential scanning calorimetry, rheological measurement and Fourier transform infrared spectroscopy. The stereocomplex had a higher melting temperature (T _m) (more than 50 °C) and crystallized at higher temperature (T _c) (more than 25 °C) from the melt compared to neat PLLA and PDLA. The T _m and T _c gradually decreased with increasing the number of thermal scans. The enthalpy of fusion (?H_m) for stereocomplex crystallites in 50/50 blend films was the highest than that of homo-crystallites. Rheological measurement at a temperature of 180–195 °C revealed that the neat PLA was predominantly liquid-like behavior (G″ > G′) which transformed to extreme solid-like behavior by incorporation of PDLA into PLLA. Among blends, 50/50 PDLA/PLLA showed the maximum mechanical strength (G′) followed by 25/75, 75/25, and 5/95 blends. The significant increase in mechanical strength is believed to be attributed by stereocomplex formation by blends. Thermal and rheological data supported higher mechanical strength and an increase in melting and crystallization temperature adequately.     

Nonisothermal cold crystallization behavior and kinetics of polylactide/clay nanocomposites

The nonisothermal cold crystallization behavior of intercalated polylactide (PLA)/clay nanocomposites (PLACNs) was studied using differential scanning calorimetry, polarized optical microscope, X‐ray diffractometer, dynamic mechanical thermal analysis, and Fourier transform infrared spectrometer. The results show that both the cold crystallization temperature (T_cc) and melting point (T_m) of PLA matrix decreases monotonously with increasing of clay loadings, accompanied by the decreasing degree of crystallinity (X_c%) at the low heating rates (≤5 °C/min). However, the X_c% of PLACNs presents a remarkable increase at the high heating rate of 10 °C/min in contrast to that of neat PLA. The crystallization kinetics was then analyzed by the Avrami, Jezioney, Ozawa, Mo, Kissinger and Lauritzen–Hoffman kinetic models. It can be concluded that at the low heating rate, the cold crystallization of both the neat PLA and nanocomposites proceeds by regime III kinetics. The nucleation effect of clay promote the crystallization to some extent, while the impeding effect of clay results in the decrease of crystallization rate with increasing of clay loadings. At the high heating rate of 10 °C/min, crystallization proceeds mainly by regime II kinetics. Thus, the formation of much more incomplete crystals in the PLACNs with high clay loadings due to the dominant multiple nucleations mechanism in regime II, may have primary contribution to the lower crystallization kinetics, also as a result to the higher degree of crystallinity and lower melting point in contrast to that of neat PLA. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 1100–1113, 2007     

Effect of residual water and free volume on the glass‐transition temperature and heat capacity in polystyrene/poly(vinyl acetate‐co‐butyl acrylate) structured latex films

The dynamic heat capacity and glass‐transition temperature of polystyrene (PS)/poly(vinyl acetate‐co‐butyl acrylate) (VAc–BA) (50:50 w/w) structured latex films as a function of annealing time at 70, 77, and 85 °C were examined with modulated‐temperature differential scanning calorimetry. The PS and poly(vinyl acetate‐co‐n‐butyl acrylate) components were considered to be the cores and shells, respectively, in the structured latex. The dynamic heat capacity decreased with time. The glass‐transition temperatures of the PS and VAc–BA phases shifted to higher values after annealing. The results of thermogravimetry showed that there existed about 1.8% residual water in the films. The mean free volume and relative concentration of holes at room temperature (before and after annealing) and 85 °C, as a function of time, were obtained with positron annihilation lifetime spectroscopy (PALS). The PALS results indicated no significant change in free volume during annealing. It is believed that the loss, by diffusion, of residual water mainly caused a decrease in heat capacity and an increase in the glass‐transition temperatures. As little as 1.8% residual water in the structured latex films had a significant influence on the thermal properties. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 1659–1664, 2001     

Plasticized polylactide/clay nanocomposites. I. The role of filler content and its surface organo‐modification on the physico‐chemical properties

Polylactide (PLA)‐layered silicate nanocomposites plasticized with 20 wt % of poly(ethylene glycol) 1000 were prepared by melt blending. Three kinds of organo‐modified montmorillonites—Cloisite® 20A, Cloisite® 25A, and Cloisite® 30B—were used as fillers at a concentration level varying from 1–10 wt %. Neat PLA and plasticized PLA with the same thermomechanical history were considered for comparison. Nanocomposites based on amorphous PLA were obtained via melt‐quenching. The influence of both plasticization and nanoparticle filling on the physicochemical properties of the nanocomposites were investigated. Characterization of the systems was achieved by size exclusion chromatography (SEC), thermogravimetric analysis (TGA), thermally modulated differential scanning calorimetry (TMDSC), X‐ray diffraction (XRD), and dynamic mechanical analysis (DMTA). SEC revealed a decrease of the molecular weight of the PLA matrix with the filler content. Thermal behavior on heating showed one cold crystallization process in the reference neat PLA sample, while two cold crystallization processes in plasticized PLA and plasticized nanocomposites. The thermal windows of these processes tend to increase with the filler content. The crystalline form of PLA developed upon heating was affected neither by the plasticization nor by the type and content of Cloisite used. It was found that the series of organo‐modified montmorillonites with decreasing affinity to PLA is Cloisite® 30B, Cloisite® 20A, and Cloisite® 25A, respectively. The dynamic mechanical properties were sensitive to the sample composition. Generally, the storage modulus increased with the filler content. Glassy PEG, well dispersed within unfilled PLA matrix, exhibited also a reinforcing effect, since the storage modulus of this sample was higher than for unplasticized reference at temperature region below the glass transition of PEG. Moreover, loss modulus of all plasticized samples revealed an additional maximum ascribed to the glass transition of PEG–rich dispersed phase, indicating partial miscibility of organic components of the systems investigated. The magnitude of this mechanical loss was correlated with the filler content, and to some extent, also with the nanofiller ability to be intercalated by polymer components. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 299–311, 2006     

Effect of Montmorillonite on the Crystallization,Rheological and Physical Behavior of Polyamide-6/Polylactic Acid Blends

Organic montmorillonite (OMMT)/polyamide-6 (PA6)/polylactic acid (PLA) composites were prepared via a step melt compounding process using a twin screw. The effect of OMMT content on the crystallization behavior, as well as rheological and mechanical properties of the composites was carried out by differential scanning calorimetry, differential mechanical analysis, and using an advanced rheometer and a material testing machine. The crystallization behavior of the polymers was studied using a dynamic rheology method, which allowed to determine the onset of nucleation and obtain semiquantitative data on the nucleation density. The results revealed that the interaction between the OMMT and the PA6/PLA inhibits the molecular chain segment motion, which reduces the nucleation temperature, the crystal growth temperature, the melting temperature and the glass transition temperature of the samples. However, the PA6/PLA/OMMT composites showed better mechanical properties than the PA6/PLA composites.