Precipitation polymerization in acetonitrile and 1‐propanol mixture: synthesis of monodisperse poly(styrene‐co‐divinylbenzene) microspheres with clean and smooth surface

Precipitation polymerization of styrene (St)–divinylbenzene (DVB) has been carried out using acetonitrile/1‐propanol mixture as the reaction media and 2,2′‐azobisisobutyronitrile (AIBN) as initiator. Monodisperse micron‐sized poly(St‐co‐DVB) microspheres with clean and smooth surface were synthesized in the absence of any stabilizing agent such as surfactants or steric stabilizers. The effects of various polymerization parameters such as 1‐propanol fraction in the reaction media, initiator and total monomer concentration, DVB content, polymerization time and polymerization temperature on the morphology, particle size and size distribution were investigated. It was found that smoothly shaped stable particles were obtained when less than 70 vol% of 1‐propanol was used in the media. The particle size increased with the AIBN concentration, whereas the change of uniformity was less obvious. Monodisperse microspheres were obtained when the total monomers loading ranged from 0.5 to 3 vol%. The particle diameter ranged from 2.73 to 1.87 µm with an increasing DVB content and the uniformity was enhanced. In addition, the yield of microspheres increased with the increasing total monomer, initiator, and DVB concentration and polymerization time. Copyright © 2010 John Wiley & Sons, Ltd.     

Efficient synthesis of monodisperse,highly crosslinked,and “living” functional polymer microspheres by the ambient temperature iniferter‐induced “living” radical precipitation polymerization

The facile and efficient one‐pot synthesis of monodisperse, highly crosslinked, and “living” functional copolymer microspheres by the ambient temperature iniferter‐induced “living” radical precipitation polymerization (ILRPP) is described for the first time. The simple introduction of iniferter‐induced “living” radical polymerization (ILRP) mechanism into precipitation polymerization system, together with the use of ethanol solvent, allows the direct generation of such uniform functional copolymer microspheres. The polymerization parameters (including monomer loading, iniferter concentration, molar ratio of crosslinker to monovinyl comonomer, and polymerization time and scale) showed much influence on the morphologies of the resulting copolymer microspheres, thus permitting the convenient tailoring of the particle sizes by easily tuning the reaction conditions. In particular, monodisperse poly(4‐vinylpyridine‐co‐ethylene glycol dimethacrylate) microspheres were prepared by the ambient temperature ILRPP even at a high monomer loading of 18 vol %. The general applicability of the ambient temperature ILRPP was confirmed by the preparation of uniform copolymer microspheres with incorporated glycidyl methacrylate. Moreover, the “livingness” of the resulting polymer microspheres was verified by their direct grafting of hydrophilic polymer brushes via surface‐initiated ILRP. Furthermore, a “grafting from” particle growth mechanism was proposed for ILRPP, which is considerably different from the “grafting to” particle growth mechanism in the traditional precipitation polymerization. © 2013 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2013     

Synthesis of well‐defined hairy polymer microspheres by precipitation polymerization and surface‐initiated atom transfer radical polymerization

A variety of polymer microspheres were successfully synthesized by the surface‐initiated atom transfer radical polymerization (SI‐ATRP) of monomers by using monodisperse polymer microsphere having benzyl halide moiety as a multifunctional polymeric initiator. First, a series of monodisperse polymer microsphere having benzyl chloride with variable monomer ratio (P(St‐DVB‐VBC)) were synthesized by the precipitation polymerization of styrene (St), divinylbenzene (DVB), and 4‐vinylbenzyl chloride (VBC). Next, hairy polymer microspheres were synthesized by the surface‐initiated ATRP of various monomers with P(St‐DVB‐VBC) microsphere as a multifunctional polymeric initiator. The hair length determined by the SEC analysis of free polymer was increased with the increase of M/I. These hairy polymer microspheres were characterized by SEM, FT‐IR, and Cl content measurements. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2019 © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2019, 57, 1296–1304     

Photoinitiated precipitation polymerization in liquid CO2: Fast formation of crosslinked poly(acrylic acid‐co‐methoxy polyethylene glycol acrylate) microspheres

Photoinitiated precipitation polymerization of acrylic acid (AA) and methoxy polyethylene glycol acrylate (MPEGA) was carried out in liquid carbon dioxide using ethanol as cosolvent and trimethylol propane triacrylate (TMPTA) as crosslinker. Monodisperse crosslinked microspheres were obtained with size polydispersity index as low as 1.027. The particle yield rose sharply after irradiation and reached to 52% at 5 min, then gently increased to 65% at 60 min, suggesting that most of microspheres were produced in the first 5 min of irradiation. The particle number increased incessantly till very late stage of reaction, which could be attributed to the direct generation of stable nuclei from the fast crosslinking polymerization instead of oligomer aggregation. The effect of ethanol content, feeding ratio of monomers and crosslinker concentration on the morphologies, size, and dispersity of microspheres has been investigated. X‐ray photoelectron spectroscopy showed that the microspheres obtained by this procedure were covered with abundant carbon double bonds. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Structured poly(divinylbenzene‐co‐chloromethylstyrene) microspheres by thermal imprinting precipitation polymerization

The formation of monodisperse, crosslinked, thermally inscribed core‐shell microspheres by free radical precipitation copolymerization of chloromethylstyrene and divinylbenzene in acetonitrile is reported. The radial density profiles of these microspheres match the thermal profiles used during copolymerization: stepping down the polymerization temperature from 75 °C to 65 °C several hours into the copolymerization led to core‐shell microspheres with porous cores and denser shells, while stepping up the polymerization temperature from 68 °C to 78 °C during the polymerization led to formation of microspheres with denser cores and more swellable shells. Microsphere size distributions and internal morphologies were studied using optical and transmission electron microscopy. The change in network swellability with temperature was compared with model studies of aggregation of corresponding nanogels, both in acetonitrile and in related solvent systems, as a function of temperature, indicating the theta‐temperature for this copolymer/solvent system to be around 30 °C. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 1159–1166     

Fully crosslinked poly(styrene‐co‐divinylbenzene) microspheres by precipitation polymerization and their superior thermal properties

Fully crosslinked, stable poly(styrene‐co‐divinylbenzene) microspheres, which are composed of various concentrations of divilylbenzene from 5 to 75 mol % based on styrene monomer, were prepared without a significant particle coagulation by the precipitation polymerization. The number‐average particle diameter ranged from 3.5 to 2.8 μm and decreased with an increasing concentration of divinylbenzene in monomer. In addition, the coefficient of variation of the microspheres was slightly reduced with the increasing concentration of divinylbenzene. The circularity and the measured specific surface area indicated that lesser particles are coagulated because of the improved stability of individual particles at a high divinylbenzene concentration and that the resulting particles have a smooth surface without micropores. The glass‐transition temperature was not observed for all microspheres formed from the range of divinylbenzene concentrations. In addition, the onset of the thermal‐degradation temperature was increased from 339.8 to 376.9 °C upon higher contents of divinylbenzene. On the basis of the DSC and thermogravimetric data, the polymer microspheres prepared by the precipitation polymerization possessed a fully crosslinked structure and highly enhanced thermal stability. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 835–845, 2004     

Monodisperse superparamagnetic pH‐sensitive single‐layer chitosan hollow microspheres with controllable structure

Facile strategy was developed for the fabrication of the monodisperse superparamagnetic pH‐sensitive single‐layer chitosan (CS) hollow microspheres with controllable structure. The carboxyl group‐functionalized polystyrene microspheres prepared by soap‐free emulsion polymerization were used as the templates. After the Fe₃O₄ nanoparticles were in situ formed onto the surface of the templates, the single‐layer CS was self‐assembled and cross‐linked with glutaraldehyde subsequently. Then, the magnetic single‐layer CS hollow microspheres were obtained after the templates were removed. It was found that the feeding ratio of the monomer acrylic acid in the soap‐free emulsion polymerization had played an important role on the particle size and surface carboxyl group content of the templates, which determined the particle size and shell thickness of the magnetic single‐layer CS hollow microspheres in the proposed strategy. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2010     

Synthesis and characterization of spherical and hemispherical polyepoxide micrometer‐sized particles of narrow size distribution by a single‐step swelling of uniform polystyrene template microspheres with glycidyl methacrylate

Polystyrene template microspheres of narrow size distribution were prepared by dispersion polymerization of styrene in a mixture of ethanol and 2‐methoxy ethanol. Spherical and hemispherical polystyrene/poly(glycidyl methacrylate) microspheres of narrow size distribution were prepared by a single‐step swelling of the polystyrene template microspheres with the swelling solvent monomer glycidyl methacylate, followed by polymerization of the monomer within the swollen template microspheres at 73 °C. Uniform polystyrene/poly(glycidyl methacylate‐ethylene glycol dimethacrylate) polyepoxide composite microspheres were synthesized similarly, substituting glycidyl methacylate for glycidyl methacylate and ethylene glycol dimethacrylate. Uniform crosslinked poly(glycidyl methacylate‐ethylene glycol dimethacrylate) polyepoxide microspheres have been prepared by dissolution of the PS template polymer of the former composite microspheres. Particles with different properties, for example size, size distribution, shape, surface morphology, surface area, and so forth, were prepared by changing various parameters belonging to the swelling and/or polymerization steps, for example, volume of the swelling monomer/s and/or the swelling solvent dibutyl phthalate. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 4612–4622, 2007     

Preparation of narrow or monodisperse poly(ethyleneglycol dimethacrylate) microspheres by distillation-precipitation polymerization

Highly crosslinked narrow or monodisperse poly(ethyleneglycol dimethacryltae) (polyEGDMA) microspheres were prepared by distillation-precipitation polymerization in neat acetonitrile with 2,2′-azobis(2-methyl propinitrile) (AIBN) as an initiator. The polymer microspheres with clean surfaces due to the absence of any added stabilizer in the reaction system were formed simultaneously through a precipitation manner during the distillation of acetonitrile off the reaction system. The effects of the solvent, initiator concentration, monomer concentration and comonomer (divinylbenzene, DVB) fraction on the formation of the microspheres were investigated. Narrow- or monodisperse particles with spherical shape and smooth surface were obtained with diameters between 1.18 and 2.50 μm with monomer loading lower than 3.13 vol%. The surfaces of the microspheres became rougher, some elliptic particles and doublet or triplet appeared with the increase of monomer concentration (as high as 3.75 vol%). The yield of polymer microspheres was increased from 31% to 75% with the increase of EGDMA fraction from 0 to 100% when EGDMA was copolymerized with DVB. The resulting polymer microspheres were characterized with scanning electron microscope (SEM) and Fourier transform-IR spectra.     

Preparation of ultrahigh‐molecular‐weight syndiotactic poly(vinyl pivalate) monodisperse microspheres by low‐temperature suspension polymerization of vinyl pivalate

The particle size distributions of poly(vinyl pivalate) (PVPi) produced from low‐temperature suspension polymerization of vinyl pivalate (VPi) with 2,2′‐azobis(4‐methoxy‐2,4‐dimethylvaleronitrile) (AMDMVN) as an initiator have been studied. By controlling various synthesis parameters, near‐monodisperse PVPi microspheres from 100 to 400 μm were obtained that are expected to be precursors of near‐monodisperse syndiotactic poly(vinyl alcohol) (PVA) microspheres for biomedical embolic applications. The mean particle diameter follows the relationship: the volume average diameter, D_vad ∝ Y^0.26[VPi]^0.52[AMDMVN]^?0.25[PVA]^0.40T^?8.35Rpm^?0.67, where Y, [VPi], [AMDMVN], [PVA], T, and Rpm are the fractional conversion, concentrations of VPi, AMDMVN, and suspending agent, polymerization temperature, and agitation speed during the polymerization of VPi, respectively. The polydispersity of the particle size distribution of PVPi decreased with decreasing conversion, [AMDMVN], T, and Rpm and with increasing [VPi]. In the case of [PVA], optimization of the suspension stability led to a narrow particle size distribution. Ultrahigh‐molecular‐weights PVPi and PVA (number‐average degrees of polymerization of PVPi (25,000–32,000) and PVA (14,000–17,500), of high syndiotactic diad content (63%), and of high ultimate conversion of VPi into PVPi (85–95%) were obtained by suspension polymerization at 10 °C, followed by saponification. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 789–800, 2005     

A Useful Poly(ethylene oxide)‐poly(propylene oxide)‐poly(ethylene oxide) Triblock Crosslinker in a Diffusion‐Controlled Polymerization Method

Monodisperse micron‐sized polystyrene particles crosslinked with a novel poly(ethylene oxide)‐poly(propylene oxide)‐poly(ethylene oxide) triblock diol diacrylate (t‐BDDA) were produced via simple dispersion polymerization. It was established that the monomer‐diffusible surface characteristics of primary particles played a decisive role in producing the monodisperse crosslinked polymer particles. We named this concept a diffusion‐controlled polymerization method, DPM. Here in this study, particularly, t‐BDDA is proposed as a very useful crosslinker capable of self‐assembling and crosslinking in the process of particle formation and particle growth.     

Poly(N,N‐diethylacrylamide) microspheres by dispersion polymerization

Poly(N,N‐diethylacrylamide)‐based microspheres were prepared by ammonium persulfate (APS)‐initiated and poly(vinylpyrrolidone) (PVP)‐stabilized dispersion polymerization. The effects of various polymerization parameters, including concentration of N,N′‐methylenebisacrylamide (MBAAm) crosslinker, monomer, initiator, stabilizer and polymerization temperature on their properties were elucidated. The hydrogel microspheres were described in terms of their size and size distribution and morphological and temperature‐induced swelling properties. While scanning electron microscopy was used to characterize the morphology of the microspheres, the temperature sensitivity of the microspheres was demonstrated by dynamic light scattering. The hydrodynamic particle diameter decreased sharply as the temperature reached a critical temperature ～ 30 °C. A decrease in the particle size was observed with increasing concentration of both the APS initiator and the PVP stabilizer. The microspheres crosslinked with 2–15 wt % of MBAAm had a fairly narrow size distribution. It was found that the higher the content of the crosslinking agent, the lower the swelling ratio. High concentration of the crosslinker gave unstable dispersions. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 6263–6271, 2008     

Synthesis of core‐shell poly(divinylbenzene) microspheres via reversible addition fragmentation chain transfer graft polymerization of styrene

Styrene has been grafted from crosslinked poly(divinylbenzene) core microspheres by both reversible addition fragmentation chain transfer (RAFT) polymerization and conventional free radical polymerization. The core microspheres were prepared by precipitation polymerization. Crosslinked poly(DVB) core microspheres containing double bonds on the particle surface can be used directly to graft polymers from the surface by RAFT without prior modification of the core microspheres. The RAFT agent 1‐phenylethyl dithiobenzoate (PEDB) was used: Particle sizes increased from 2 μm up to 3.06 μm, and the particle weight increased by up to 6.5%. PEDB controls the particle weight gain, the particle volume, and the molecular weight of the soluble polymer. PEDB was also used to synthesize core poly(DVB) RAFT microspheres that contain residual RAFT end groups on the surface and within the particle. Styrene was subsequently grafted from the surface of these core poly(DVB) RAFT microspheres. The generated microspheres were characterized by ¹H‐NMR spectroscopy, focused ion beam (FIB) milling, Coulter particle sizing, and size exclusion chromatography. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 5067–5076, 2004     

三羟甲基丙烷三丙烯酸酯-苯乙烯沉淀聚合高产率制备高交联单分散聚合物微球

以三羟甲基丙烷三丙烯酸酯(TMPTA)-苯乙烯(St)为单体,偶氮二异丁腈(AIBN)为自由基引发剂,通过在乙醇中的沉淀聚合可制得高交联单分散P(TMPTA-St)聚合物微球.对单体转化率,微球以及可溶性低聚物的产率进行了测试.结果表明,使用10 wt%至60 wt%的交联剂TMPTA进行聚合可获得单分散微球,产率在50%左右.增加TMPTA用量可提高微球产率和单体转化率.增加引发剂AIBN用量对提高微球产率也有促进作用,但同时可溶性低聚物产率也增加.向乙醇中加入水作为反应介质结合适当增加AIBN用量可使单体转化率达到98%,微球产率高于90%.对实验结果进行了解释,对聚合机理进行了讨论.     

TEMPO‐mediated dispersion polymerization of styrene in the presence of camphorsulfonic acid

The TEMPO‐mediated polymerization of styrene in the presence of camphorsulfonic acid (CSA) is carried out using controlled radical dispersion polymerization. In the absence of TEMPO and CSA, 92% of conversion was achieved within 3 h of polymerization. When TEMPO is solely used, broadening of particle size with narrow PDI was observed because of the prolonged polymerization time. However, when 1:1 molar ratio of CSA/TEMPO was added, the fairly monodisperse PS microspheres having 5.83 μm average size and 3.42% C_V (coefficient of variation) were successfully achieved because of the narrow molecular weight of intermediate oligomers and shortening of the polymerization time. This result obviously indicates that the addition of CSA in TEMPO‐mediated dispersion polymerization not only shortens the polymerization time but also greatly improves the uniformity of the microspheres. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 62–68, 2006     

Influence of a reversible addition–fragmentation chain transfer agent in the dispersion polymerization of styrene

Dispersion polymerization was applied to the controlled/living free‐radical polymerization of styrene with a reversible addition–fragmentation chain transfer (RAFT) polymerization agent in the presence of poly(N‐vinylpyrrolidone) and 2,2′‐azobisisobutyronitrile in an ethanol medium. The effects of the polymerization temperature and the postaddition of RAFT on the polymerization kinetics, molecular weight, polydispersity index (PDI), particle size, and particle size distribution were investigated. The polymerization was strongly dependent on both the temperature and postaddition of RAFT, and typical living behavior was observed when a low PDI was obtained with a linearly increased molecular weight. The rate of polymerization, molecular weight, and PDI, as well as the final particle size, decreased with an increased amount of the RAFT agent in comparison with those of traditional dispersion polymerization. Thus, the results suggest that the RAFT agent plays an important role in the dispersion polymerization of styrene, not only reducing the PDI from 3.34 to 1.28 but also producing monodisperse polystyrene microspheres. This appears to be the first instance in which a living character has been demonstrated in a RAFT‐mediated dispersion polymerization of styrene while the colloidal stability is maintained in comparison with conventional dispersion polymerization. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 348–360, 2007     

Synthesis of monodisperse poly(divinylbenzene) microspheres

Highly crosslinked monodisperse poly(divinylbenzene) microspheres were produced by precipitation polymerization with acetonitrile as solvent. The radical initiators AIBN, BPO, and ADVN were used. The process does not require stabilizers of any type, and produces monodisperse particles with diameters between 2 and 5 μm, depending on the conditions. These microspheres do not swell or dissolve in any common solvent, and have clean, stabilizer-free surfaces. The particle formation and growth mechanism is proposed to resemble that of dispersion polymerization, except that the particles are stabilized against coagulation by their rigid, crosslinked surfaces rather than by added stabilizers. Spherical particles were formed only at effective crosslinker/monomer or divinyl/monovinyl ratios larger than 1 : 2. © 1993 John Wiley & Sons, Inc.     

分散聚合与水热处理相结合制备单分散聚苯乙烯微球的研究

将分散聚合与水热处理相结合,以聚乙烯醇为稳定剂,以乙醇和水为分散介质,三羟甲基丙烷三丙烯酸酯为交联剂,一步法成功制备得到不同粒径的单分散交联聚苯乙烯微球.以乙醇/水的比例为50/50的反应体系为基础,研究了聚乙烯醇类型和含量,有机相含量,引发剂浓度,以及水热釜填充量等对所制备的微球形貌的影响,发现聚乙烯醇类稳定剂的分子量的降低和含量的增多倾向于生成黏连的微球;在有交联剂的条件下,不含稳定剂的体系仍能够得到单分散的交联PS微球;有机相含量的增加会导致微球呈现多分散性;而体系中引发剂的含量和反应液在水热釜中的填充量对微球的形貌影响不大.进一步针对水热法的特点分析探讨了一步法成功制备单分散的交联聚苯乙烯微球的原因及其机理.     

Facile Access to Hydroxy‐Functional Core–Shell Microspheres via Grafting of Ethylene Oxide by Anionic Ring‐Opening Polymerization

We present a facile access route to hydroxy‐functional narrow disperse microspheres of well‐defined grafting density (GD). Ethylene oxide has been grafted from highly crosslinked poly(divinyl benzene) microspheres by anionic ring‐opening polymerization using sec‐butyllithium as activator together with the phosphazene base t‐BuP₄. Initially, core microspheres have been prepared by precipitation polymerization utilizing divinyl benzene (DVB, 80 wt.‐%). The grafting of poly(ethylene oxide) (PEO) from the surface resulted in the formation of functional core–shell microspheres with hydroxy‐terminal end groups. The number average particle diameter of the grafted microspheres was 3.6 µm and the particle weight increased by 5.7%. The microspheres were characterized by SEM, FT‐IR spectroscopy, elemental analysis, and fluorescence microscopy. The surface GD (determined via two methods) was 1.65 ± 0.06 and 2.09 ± 0.08 chains · nm⁻², respectively.