EFFECT OF SILANE COUPLING AGENT ON THE MECHANICAL, THERMAL PROPERTIES AND MORPHOLOGY OF TREMOLITE/PA1010 COMPOSITES

Tremolite,a kind of inorganic filler,was modified with a silane coupling agentγ-methacryloxypropyl trimethoxy silane (MPS) in ethanol/ammonia solution.The graft of MPS on tremolite was confirmed by X-ray photoelectron spectroscopy (XPS),IR and thermogramitric analysis (TGA) measurements.In addition,contact angle analysis showed that particle surface property was changed from hydrophilicity to hydrophobicity after the modification.Modified tremolite and pure tremolite were blended respectively with PA1010...     

Preparation and properties of graphene oxide nanosheets/cyanate ester resin composites

Graphene oxide nanosheets (GONSs)/cyanate ester (CE) resin composites were prepared via a solution intercalation method. The structures of the GONSs and the composites were studied using Fourier transform infrared spectroscopy (FT-IR), X-ray diffraction (XRD), transmission electron microscopy (TEM) and scanning electron microscopy (SEM). The mechanical and tribological properties of the composites were investigated. In addition, the thermal behavior of the composites was characterized by thermogravimetric analysis (TGA). Results show that the GONSs/CE resin composites were successfully prepared. The addition of GONSs is beneficial to improve the mechanical and tribological properties of the composites. Moreover, the composites exhibit better thermal stability in comparison with the CE resin matrix.     

Improvement of thermal conductivity of poly(dimethyl siloxane) using silica-coated multi-walled carbon nanotube

In order to enhance the thermal conductivity of MWCNT filled poly(dimethyl siloxane) (PDMS) composites, the MWCNT was coated with silica layer by three step reactions. The composites filled with raw and silica-coated MWCNTs were prepared and the properties were investigated in terms of the curing characteristics, mechanical properties, and thermal conductivity. Due to the poor compatibility between raw MWCNT and PDMS, raw MWCNT showed poor dispersion uniformity and wettability in PDMS. On the other hand, due to the chemical affinity between silica/MWCNT and PDMS throughout the hydrogen bonding, the silica-coated MWCNT filled PDMS showed improved mechanical properties in terms of tensile strength and 100% modulus, and good interfacial compatibility than raw MWCNT incorporated PDMS. Finally, the good wettability of silica/MWCNT in PDMS resulted in higher thermal conductivity caused from the facile phonon movement at the interface even with the smaller MWCNT contents.     

Thermal and electrical conduction behavior of alumina and multiwalled carbon nanotube incorporated poly(dimethyl siloxane)

Alumina particles were incorporated in poly(dimethyl siloxane) (PDMS) matrix in company with multiwalled carbon nanotube (MWCNT) for improving the thermal and electrical conductivities. The concentration of MWCNT was increased from 0 to 10 wt% to PDMS at fixed amounts of alumina (200 and 300 wt% to PDMS). Thermal conductivity of PDMS composites was increased with the increasing amount of MWCNT and the excellent dispersibility of the incorporated pristine MWCNT was achieved. Thermal and electrical conductivities of the composites were increased with the increasing concentration of the alumina because the alumina particles help disperse MWCNT within the PDMS matrix due to the ball milling effect during compounding. The properties of the alumina and MWCNT incorporated PDMS composites were investigated in terms of the curing characteristics, electrical conductivity, and thermal conductivity. The MWCNT/alumina incorporated composite showed the high electrical conductivity to the level of the semiconductor.     

Application of cooling curve analysis in solidification pattern and structure control of grey cast irons

In this article, the composites based on long glass fibre reinforced polypropylene/intumescent flame retardant (LGFPP/IFR) were prepared by melt blending. The influence of thermal oxidative ageing on the LGFPP/IFR composites with different thermal oxidative ageing time at 140 °C was studied by means of oven heating. The thermal stability and flammability of the composites were respectively investigated by thermal gravimetric analysis (TG), limiting oxygen index (LOI), UL-94 test, cone calorimeter test (CCT), scanning electronic microscopy (SEM), mechanical properties test and energy-dispersive X-ray analysis (EDAX). A trend of increase first and then decrease in LOI values was shown in 0–50 days ageing, with the same trend as thermal stability obtained from TG in nitrogen condition. The CCT results indicated that the LGFPP/IFR composites after ageing achieved a higher heat release rate, which means a higher fire risk. The mechanical properties showed a global decrease in just 10 days ageing. Morphologies obtained from SEM showed that both the rupture of PP matrix and fibre interface debonding led to the decrease in mechanical properties. The EDAX proved that IFR particles could emerge and gather on the surface of sample in ageing procedure, which had great effects on the thermal stability and flame retardancy of the composites.     

Poly(vinyl alcohol)/melamine phosphate composites prepared through thermal processing: thermal stability and flame retardancy

Poly(vinyl alcohol)/melamine phosphate composites (PVA/MP) as a novel halogen‐free, flame‐retardant foam matrix were prepared through thermal processing, and then their thermal stability and flame retardancy were investigated by thermo‐gravimetric analysis, micro‐scale combustion calorimeter, cone calorimeter, vertical burning test, and limiting oxygen index (LOI) test. It was found that the thermal stability and combustion properties of the PVA/MP composites could be influenced by the addition of MP. Compared with the control PVA sample (B‐PVA), in the PVA/MP (75/25) composites, the temperature at 5% mass loss (T_5%) decreased about 10°C, the residual chars at 600°C increased by nearly 27%, the temperature at the maximum peak heat release rate (T_P) shifted from 292°C to 452°C, and the total heat released and the heat release capacity (HRC) decreased by 28% and 14%, respectively. Moreover, the PVA/MP composites could reach LOI value up to 35% and UL94 classification V‐0, showing good flame retardancy. At the same time, both Fourier transform infrared and X‐ray photoelectron spectroscopy spectra of the residual chars from the PVA/MP composites demonstrated that the catalytic effect of MP on the dehydration and decarboxylation reactions of PVA, and the chemical reactivity of MP during the chars‐forming reactions could be used to account for the changed thermal stability and flame retardancy of the PVA/MP composites. Copyright © 2012 John Wiley & Sons, Ltd.     

Effect of conductive particles on the mechanical,electrical, and thermal properties of maleated polyethylene

Inclusion of conductive particles is a convenient way for the enhancement of electrical and thermal conductivities of polymers. However, improvement of the mechanical properties of such composites has remained a challenge. In this work, maleated polyethylene is proposed as a novel matrix for the production of conductive metal–thermoplastic composites with enhanced mechanical properties. The effects of two conductive particles (iron and aluminum) on the morphological, mechanical, electrical, and thermal properties of maleated polyethylene were investigated. Morphological observations revealed that the matrix had excellent adhesion with both metal particles. Increase in particle concentration was shown to improve the tensile strength and modulus of the matrix significantly with iron being slightly more effective. Through‐plane electrical conductivity of maleated polyethylene was also substantially improved after adding iron particles, while percolation was observed at particle contents of around 20–30% vol. In the case of aluminum, no percolation was observed for particle contents of up to 50% vol., which was linked to the orientation of the particles in the in‐plane direction due to the squeezing flow. Inclusion of particles led to substantial increase (over 700%) in the thermal conductivities of both composites. The addition of high concentrations of metal particles to matrix led to the creation of two groups of materials: (i) composites with high electrical and thermal conductivities and (ii) composites with low electrical and high thermal conductivities. Such characteristics of the composites are expected to provide a unique opportunity for applications where a thermally conductive/electrically insulating material is desired. Copyright © 2015 John Wiley & Sons, Ltd.     

Synthesis and characterization of novel PDMS nanocomposites using POSS derivatives as cross‐linking filler

We report the synthesis and characterization of novel elastomeric nanocomposites containing polyhedral oligomeric silsesquioxanes (POSS) as both the cross‐linker and filler within a polydimethylsiloxane (PDMS) polymer matrix. These polymer composites were prepared through the reaction of octasilane‐POSS (OS‐POSS) with vinyl‐terminated PDMS chains using hydrosilylation chemistry. In addition, larger super‐POSS cross‐linkers, consisting of two pendant hepta(isobutyl)POSS molecules attached to a central octasilane‐POSS core, were also used in the fabrication of the PDMS composites. The chemical incorporation of these POSS cross‐linkers into the PDMS network was verified by solid‐state ¹H magic angle spinning NMR. Based on dynamic mechanical analysis, the PDMS nanocomposites prepared with the octafunctional OS‐POSS cross‐linker exhibited enhanced mechanical properties relative to polymer systems prepared with the tetrafunctional TDSS cross‐linker at equivalent loading levels. The observed improvements in mechanical properties can be attributed to the increased dimensionality of the POSS cross‐linker. The PDMS elastomers synthesized from the larger super‐POSS molecule showed improved mechanical properties relative to both the TDSS and OS‐POSS composites due to the increased volume‐fraction of POSS filler in the polymer matrix. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 2589–2596, 2009     

Natural rubber composites reinforced with basic magnesium oxysulfate whiskers: Processing and ultraviolet resistance/flame retardant properties

The Magnesium sulfate whiskers (MOSw) were first modified by Stearic acid or Si69, and Natural rubber (NR)/modified-MOSw composites were prepared by blending the modified-MOSw with natural rubber latex. By adding modified-MOS_W into NR, the mechanical properties, the anti-ultraviolet aging property, flammability, and thermal stability of composites were improved obviously. The mechanical properties, crosslink density and thermal stability of composites reach the highest value at 4 wt% Si69-MOS_W. The composite with MOS_W addtion had a higher retention rate after ultraviolet irradiation and the MOS_W could improve the anti-ultraviolet aging property of rubber matrix. The modified MOS_W can effectively improve the oxygen index and the flame retardant grade of rubber composites.     

Influence of Musa acuminate bio-filler on the thermal,mechanical and visco-elastic behavior of poly (propylene) carbonate biocomposites

Biocomposites were fabricated using poly(propylene) carbonate as matrix and cellulosic polysaccharide banana (Musa acuminate) peel powder as filler in varying concentrations (5–25?wt.%) and were characterized for their functional properties. Microscopic analysis indicated the uniform distribution and existence of microfibrils in the filler. The thermal stability of the composites was lower than the matrix till 320?°C, beyond which it increased. The visco-elastic and mechanical behavior of the biocomposites was found to be enhanced with the addition of fillers. Thus, with better thermal, visco-elastic, and mechanical properties, the biocomposite films can be a replacement for the non-biodegradable polymers for packaging applications.     

Surface‐modified hydroxyapatite linked by L‐lactic acid oligomer in the absence of catalyst

A new surface modification method of hydroxyapatite nanoparticles (n‐HA) by surface grafting reaction of L ‐lactic acid oligomer with carboxyl terminal (LAc oligomer) in the absence of any catalyst was developed. The LAc oligomer with a certain molecular weight was directly synthesized by condensation of L ‐lactic acid. Surface‐modified HA nanoparticles (p‐HA) were attested by Fourier transformation infrared spectroscopy, ³¹P MAS‐NMR, and thermal gravimetric analysis (TGA). The results showed that LAc oligomer could be grafted onto the n‐HA surface by forming a Ca carboxylate bond. The grafting amount of LAc oligomer was about 13.3 wt %. The p‐HA/PLLA composites showed good mechanical properties and uniform microstructure. The tensile strength and modulus of the p‐HA/PLLA composite containing 15 wt % of p‐HA were 68.7 MPa and 2.1 GPa, respectively, while those of the n‐HA/PLLA composites were 43 MPa and 1.6 GPa, respectively. The p‐HA/PLLA composites had better thermal stability than n‐HA/PLLA composites and neat PLLA had, as determined by isothermal TGA. The hydrolytic degradation behavior of the composites in phosphate buffered saline (PBS, pH 7.4) was investigated. The p‐HA/PLLA composites lost their mechanical properties more slowly than did n‐HA/PLLA composites in PBS because of their reinforced adhesion between the HA filler and PLLA matrix. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 5177–5185, 2005     

Stability of electrical and mechanical properties of polyethylene/carbon black composites

The stability of electrical and mechanical properties of two kinds of polymer composites ‐ polyethylene/carbon black and polyethylene/carbon black modified by polypyrrole ‐ was investigated during slow cycle heating and cooling. Conductivity in composites was measured in heating/cooling cycles in the temperature range from 16°C to 125°C. It was found that the thermal treatment resulted in the conductivity changes and the mechanical properties of treated composites have also been influenced. The effect was explained by increased crystallinity in the polymer matrix of thermally treated composites.     

Preparation, microstructure, and properties of novel low-κ brominated epoxy/mesoporous silica composites

Brominated epoxy resin (BER) composites containing various amounts of SBA-15 and SBA-16 types mesoporous silicas were prepared through the thermal curing with 3-methyl-tetrahydrophthalic anhydride, and their morphologies, dielectric constants (κ), thermal properties and mechanical properties were studied. The investigation suggested that the dielectric constant could be reduced from 4.09 of the pure thermosetting BER to 3.74 and 3.7 by incorporating 3 wt.% SBA-15 and SBA-16, respectively. The reduction of the dielectric constant is attributed to the incorporation of the air voids (κ = 1) stored within the mesoporous silica materials, the air volume existing in the gaps on the interfaces between the mesoporous silica and the BER matrix, and the free volume created by introducing large-sized domains. The BER/mesoporous silica composites also present stable dielectric constants across the wide frequency range. An improvement of thermal stability of the BER is achieved by incorporation of the mesoporous silica materials. The enhanced interfacial interaction between the surface-modified mesoporous silica and the BER matrix has also led to an improvement of the toughness.     

Preparation and characterization of modified graphite oxide/poly(propylene carbonate) composites by solution intercalation

Modified graphite oxide (MGO)/Poly (propylene carbonate) (PPC) composites with excellent thermal and mechanical properties have been prepared via a facile solution intercalation method. An intercalated structure of MGO/PPC composites was confirmed by X-ray diffraction and scanning electron microscope. The thermal and mechanical properties of MGO/PPC composites were investigated by thermal gravimetric analysis, differential scanning calorimetric, dynamic mechanical analysis, and electronic tensile tester. Due to the nanometer-sized dispersion of layered graphite in PPC matrix and the strong interfacial interaction between MGO and PPC, the prepared MGO/PPC composites exhibit improved thermal and mechanical properties in comparison with pure PPC. Compared with pure PPC, the MGO/PPC composites show the highest thermal stability and the T_g is 13.8 °C higher than that of pure PPC, while the tensile strength (29.51 MPa) shows about 2 times higher than that of pure PPC when only 3.0 wt.% MGO is incorporated. These results indicate that this approach is an efficient method to improve the properties of PPC.     

Morphology and thermal stability of bacterial cellulose/collagen composites

The aim of this paper was to prepare composites of bacterial cellulose (BC) and collagen to evaluate both the effect of collagen on the morphological, mechanical and thermal properties of BC and the effect of BC on the thermal stability of collagen for designing composites with increased potential biomedical applications. Two series of composites were prepared, the first series by immersing BC pellicle in solutions of collagen obtained in three forms, collagen gel (CG), collagen solution (CS) and hydrolysed collagen (HC), followed by freeze drying; and the second series of composites by mixing BC powder in solutions of collagen (CG, CS and HC), also followed by freeze drying. The properties of obtained composites were evaluated by Fourier transform infrared (FTIR) spectroscopy, thermogravimetric analysis (TGA), mechanical tests, scanning electron microscopy (SEM) and atomic force microscopy (AFM). The results revealed that BC acts as a thermal stabilizer for CS matrix, while with CG matrix it interacts synergistically leading to composites with improved properties. On the other hand, the BC sheet impregnated with collagen has a significantly improved thermal stability. Collagen (as HC, CS or CG) has also a positive influence on the mechanical properties of lyophilized BC sheet. A four times increase of modulus was observed in BC/HC and BC/CG composites. and an increase of 60 times for BC/CS. The spectacular increase of elastic modulus and tensile strength in the case of BC/CS composite was explained by the easier penetration of collagen solution in the BC network and impregnation of BC fibrils as revealed by SEM and AFM analyzes.

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Thermal and mechanical properties of particulate fillers filled epoxy composites for electronic packaging application

Epoxy composites containing particulate fillers‐fused silica, glass powder, and mineral silica were investigated to be used as substrate materials in electronic packaging application. The content of fillers were varied between 0 and 40 vol%. The effects of the fillers on the thermal properties—thermal stability, thermal expansion and dynamic mechanical properties of the epoxy composites were studied, and it was found that fused silica, glass powder, and mineral silica increase the thermal stability and dynamic thermal mechanical properties and reduce the coefficient of thermal expansion (CTE). The lowest CTE value was observed at a fused silica content of 40 vol% for the epoxy composites, which was traced to the effect of its nature of low intrinsic CTE value of the fillers. The mechanical properties of the epoxy composites were determined in both flexural and single‐edge notch (SEN‐T) fracture toughness properties. Highest flexural strength, stiffness, and toughness values were observed at fillers content of 40 vol% for all the filled epoxy composites. Scanning electron microscopy (SEM) micrograph showed poor filler–matrix interaction in glass powder filled epoxy composites at 40 vol%. Copyright © 2007 John Wiley & Sons, Ltd.     

Polydimethylsiloxane–cristobalite composite adhesive system for aerospace applications

The effect of phase‐pure cristobalite (a high temperature crystalline polymorph of silica) on the adhesive characteristics of hydroxyl terminated polydimethylsiloxane (PDMS) was studied. The potential advantages of PDMS/cristobalite composite system as an adhesive for aerospace applications are also discussed. A PDMS/cristobalite composite adhesive system containing different filler contents (0–46 volume percentage, vol%) was prepared. The filler material, phase‐pure cristobalite, was synthesized by the pyrolysis of fused silica at 1400°C. The mechanical, rheological, and thermal characteristics of the composites were studied. A high yield stress (0.151 Pa), shear‐thinning index (1.051), and fast recovery rate were observed for ～34 vol% cristobalite loading, which indicate that PDMS retains its excellent adhesive and flow characteristics even at high filler loading with enhanced mechanical characteristics. Thermal analysis shows the onset of degradation of PDMS shifts to higher temperatures, 372–438°C and 317–417°C in nitrogen and air atmosphere respectively, which shows excellent thermal stability. The residual component yields after thermal degradation of PDMS/cristobalite composite system in nitrogen and air atmosphere show different degradation mechanisms. Copyright © 2008 John Wiley & Sons, Ltd.     

Rediscovering silicones: molecularly smooth, low surface energy, unfilled, UV/vis-transparent, extremely cross-linked, thermally stable, hard, elastic PDMS

We demonstrate the preparation of extremely cross-linked poly(dimethylsiloxane) (PDMS)-based materials and report optical, mechanical, and surface properties. Transparent monolithic molded objects are prepared catalytically with no byproducts; parts per million levels of platinum (catalyst) remain in the articles. Essentially the same material was prepared in 1993 and described as a "hard transparent glass." We confirm the thermal stability and chemical structure described in this report. We show that the catalytic reaction used, which was reported in 1999 always to exhibit a "violent exotherm", can be controlled conveniently using a low (parts per million) catalyst concentration. The combination of low surface energy, transparency, hardness, elasticity, and thermal stability makes this an unusual and interesting material. That it can be prepared from commercially available low-viscosity monomers adds to its interest. We comment that the class of materials known as siloxanes or silicones and PDMS in particular is not currently generally well understood (or taught) and review aspects of the structure, properties, and cross-linking chemistry of PDMS.     

Mechanical properties, crystallization and melting behaviors of carbon fiber-reinforced PA6 composites

Polyamide-6 (PA6)/carbon fiber (CF) composites were prepared by melt-extrusion via continuous fiber fed during extruding. The mechanical, thermal properties, and crystallization behavior of PA6/CF composites were investigated. It was found that the tensile modulus and strength of the composites were increased with the addition of CF, while their elongations at break were decreased. Scanning electron microscopy observation on the fracture surfaces showed the fine dispersion of CF and strong interfacial adhesion between fibers and matrix. Dynamic mechanical analysis results showed that the storage modulus of PA6/CF composites was improved with the addition of CF. Non-isothermal crystallization analysis showed that the CF plays a role as nucleating agent in PA6 matrix, and the α-form crystalline structure was favorable in the PA6/CF composites, as confirmed from the X-ray diffraction analysis. A trans-crystallization layer around CF could be observed by polarizing optical microscopy, which proved the nucleation effect of carbon fiber surface on the crystallization of PA6. The thermal stability of PA6/CF composites was also enhanced.