Influence of SEBS-g-MA on morphology, mechanical, and thermal properties of PA6/PP/organoclay nanocomposites

Polyamide 6/polypropylene (PA6/PP = 70/30 parts) blends containing 4 phr (parts per hundred resin) of organically modified clay (organoclay) toughened with maleated styrene-ethylene-butylene-styrene (SEBS-g-MA) were prepared by melt compounding using co-rotating twin-screw extruder followed by injection molding. X-ray diffraction (XRD) and transmission electron microscope (TEM) were used to characterize the structure of the nanocomposites. The mechanical properties of the nanocomposites were determined by tensile, flexural, and notched Izod impact tests. The single edge notch three point bending test was used to evaluate the fracture toughness of SEBS-g-MA toughened PA6/PP nanocomposites. Thermal properties were studied by using thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC). XRD and TEM results indicated the formation of the exfoliated structure for the PA6/PP/organoclay nanocomposites with and without SEBS-g-MA. With the exception of stiffness and strength, the addition of SEBS-g-MA into the PA6/PP/organoclay nanocomposites increased ductility, impact strength and fracture toughness. The elongation at break and fracture toughness of PA6/PP blends and nanocomposites were increased with increasing the testing speed, whereas tensile strength was decreased. The increase in ductility and fracture toughness at high testing speed could be attributed to the thermal blunting mechanism in front of crack tip. DSC results revealed that the presence of SEBS-g-MA had negligible effect on the melting and crystallization behavior of the PA6/PP/organoclay nanocomposites. TGA results showed that the incorporation of SEBS-g-MA increased the thermal stability of the nanocomposite.     

Intercalated clay nanocomposites: Morphology,mechanics, and fracture behavior

Intercalated nanocomposites of modified montmorillonite clays in a glassy epoxy were prepared by crosslinking with commercially available aliphatic diamine curing agents. These materials are shown to have improved Young's modulus but corresponding reductions in ultimate strength and strain to failure. The results were consistent with most particulate‐filled systems. The macroscopic compressive behavior was unchanged, although the failure mechanisms in compression varied from the unmodified samples. The fracture toughness of these materials was investigated and improvements in toughness values of 100% over unmodified resin were demonstrated. The fracture‐surface topology was examined using scanning electron and tapping‐mode atomic force microscopies and shown to be related to the clay morphology of the system. © 2001 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 39: 1137–1146, 2001     

Poly(ether ether ketone)‐bischromenes: Synthesis,characterization, and influence on thermal,mechanical, and thermo mechanical properties of epoxy resin

Poly(ether ether ketone) s with terminal propargyl groups (PEEK‐PR) were synthesized from hydroxyl terminated PEEK (PEEKTOH) and characterized. The heat‐triggered polymerization of PEEK‐PR to poly bischromenes having PEEK backbone was confirmed by Fourier transform infrared spectroscopy and differential scanning calorimetric studies. PEEK‐PR was blended with a bisphenol based epoxy resin‐diamino diphenylsulphone system in different proportions and cured to form PEEK‐bischromene‐interpenetrated‐epoxy‐amine networks. Tensile strength and elongation of the cured blends increased up to 10‐phr loading of PEEK‐PR and then declined. Tensile moduli of all formulations were comparable. Fracture toughness increased by a maximum of 33%, and the fractured surface morphology showed a ductile fracture. The blends exhibited slightly lower glass transition temperature to that of the neat epoxy‐amine system. A reference sample of epoxy‐amine was processed with the optimum loading of the precursor polymer, PEEKTOH, and compared its properties with the PEEK‐PR incorporated epoxy systems. In this way, it is found that the incorporation of addition curable propargylated PEEK increases the strength characteristics with adequate thermal stability and fracture toughness for high‐performance structural applications.     

Nanotailoring of sepiolite clay with poly [styrene‐b‐(ethylene‐co‐butylene)‐b‐styrene]: structure–property correlation

Poly [styrene‐b‐(ethylene‐co‐butylene)‐b‐styrene] (SEBS)/sepiolite clay nanocomposites are prepared by solvent casting method. Two types of schemes have been adopted to establish the compatibility between nonpolar polymer (SEBS) and needle‐like inorganic filler (sepiolite), either by polar modification of the nonpolar polymer or organic modification of the inorganic filler. Structure–property correlation of nanocomposites derived from two different approaches is compared. Structural and morphological analysis of nanocomposites has been investigated by Fourier transform infrared spectroscopy, X‐ray diffraction, field emission scanning electron microscopy and transmission electron microscopy. Fourier transform infrared result shows better compatibility between SEBS and modified sepiolite clay compared to maleic anhydride grafted SEBS and pristine sepiolite in their nanocomposites. Tensile strength and % elongation are found to increase by 32 and 105%, respectively, with the addition of just 3 parts per hundred parts of resin (phr) modified sepiolite clay to pristine SEBS matrix. Moreover, thermal stability has also improved by 96°C with similar loading. This work provides a new insight into the structure and thermo‐mechanical properties of novel SEBS–sepiolite clay nanocomposites. Copyright © 2017 John Wiley & Sons, Ltd.     

Prevulcanized natural rubber latex/clay aerogel nanocomposites

Natural rubber latex (NR)/clay aerogel nanocomposites were produced via freeze-drying technique. The pristine clay (sodium montmorillonite) was introduced in 1-3 parts per hundred rubber (phr) in order to study the effect of clay in the NR matrix. The dispersion of the layered clay and the morphology of the nanocomposites were determined by X-ray diffraction (XRD) and scanning electron microscopy (SEM), respectively. Cure characteristics, thermal stability, and the crosslink density of thermal and microwave-cured NR and its composites were investigated. XRD patterns indicated that both intercalated and exfoliated structures were observed at loadings of 1-3 phr clay. SEM studies revealed that the clay aerogel structure was formed at 3 phr clay loading. The increment in Shore A hardness of nanocomposites compared with pure NR signified excellent polymer/filler interaction and the reinforcing effect of the clay to rubber matrix. This was supported by an increase in maximum rheometric torque and crosslink density. The crosslink density of clay-filled NR vulcanizate was found to increase with the pristine clay content in both thermal and microwave curing methods. However, microwave-cured 2 and 3 phr-filled NR vulcanizates exhibited higher crosslink density than those which were thermal-cured under the same curing temperature. In addition, thermal stability studies showed that pristine clay accelerated the decomposition of NR by showing a slight decrease in onset and peak decomposition temperatures along with clay content.     

Exploitation of introducing of catalytic centers into layer galleries of layered silicates and related epoxy nanocomposites. I. Epoxy nanocomposites derived from montmorillonite modified with catalytic surfactant‐bearing carboxyl groups

Montmorillonite (MMT) was modified with the acidified cocamidopropyl betaine (CAB) and the resulting organo‐montmorillonite (O‐MMT) was dispersed in an epoxy/methyl tetrahydrophthalic anhydride system to form epoxy nanocomposites. The intercalation and exfoliation behavior of the epoxy nanocomposites were examined by X‐ray diffraction and transmission electron microscopy. The curing behavior and thermal property were investigated by in situ Fourier transform infrared spectroscopy and DSC, respectively. The results showed that MMT could be highly intercalated by acidified CAB, and O‐MMT could be easily dispersed in epoxy resin to form intercalated/exfoliated epoxy nanocomposites. When the O‐MMT loading was lower than 8 phr (relative to 100 phr resin), exfoliated nanocomposites were achieved. The glass‐transition temperatures (T_g's) of the exfoliated nanocomposite were 20 °C higher than that of the neat resin. At higher O‐MMT loading, partial exfoliation was achieved, and those samples possessed moderately higher T_g's as compared with the neat resin. O‐MMT showed an obviously catalytic nature toward the curing of epoxy resin. The curing rate of the epoxy compound increased with O‐MMT loading. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1192–1198, 2004     

Crystallization,mechanical, and fracture behaviors of spherical alumina‐filled polypropylene nanocomposites

The objectives of this paper are to study the crystallization behavior and fracture characteristics of spherical alumina (Al₂O₃) nanoparticle‐filled polypropylene (PP) composites. Nanocomposites containing 1.5–5.0 wt % of the Al₂O₃ nanoparticles (pretreated with silane coupling agent) were prepared for this investigation. Wide angle X‐ray diffraction (WAXD) results show that a small amount of β‐crystal of PP forms after adding the Al₂O₃ nanoparticles. According to differential scanning calorimetric (DSC) and optical microscopy (OM) measurements, the Al₂O₃ nanoparticles make PP spherulite size reduced and crystallization temperature of PP enhanced, by acting as effective nucleating agents. However, there are no obvious differences in the crystallinity for the virgin PP and the Al₂O₃/PP nanocomposites. Tensile test shows that both the Young's modulus and the yield strength of the Al₂O₃/PP nanocomposites increase with the particle content increasing, suggesting that the interfacial interaction between the nanoparticles and PP matrix is relatively strong. Under quasi‐static loading rate, the fracture toughness (K_IC) of the Al₂O₃/PP nanocomposites was found to be insensitive to nanoparticle content. Under impact loading rate, the Izod impact strength and the impact fracture toughness (G_c) indicate that the impact fracture toughness increases initially with the addition of 1.5 wt % of the Al₂O₃ nanofillers into the PP matrix. However, with the further addition of up to 3.0 and 5.0 wt % nanoparticles, both the Izod impact strength and impact G_c change very little. By observing the single‐edge‐double‐notch (SEDN) specimens with optical microscopy after four point bending (4PB) tests, it was found that numerous crazes and microcracks form around the subcritical crack tip, indicating that crazing and microcracking are the dominant fracture mechanisms. Scanning electron microscopy (SEM) observation confirms this result. In addition, when the strain rate of 4PB tests was increased, some wave‐like branches were formed along the fractured edge for the Al₂O₃/PP nanocomposites. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 3652–3664, 2005     

Mechanical and thermal properties of epoxy/silicon carbide nanofiber composites

The silicon carbide (SiC) nanofibers (0.1, 0.25, and 0.5 phr), produced by self‐propagating high‐temperature synthesis (SHS), are used to reinforce the epoxy matrix cured with an anhydride hardener. Morphological studies reveal a better dispersion of SiC nanofibers and a good level of adhesion between nanofiber and the matrix in composites with lower (0.1 and 0.25 phr) nanofiber loading. The flexural studies show that a maximum increase in flexural properties is obtained for composites with 0.25 phr SiC nanofiber. The fracture toughness of epoxy is found to increase with the incorporation of SiC nanofibers, and 0.25 phr SiC nanofiber loading shows maximum fracture toughness value. The possible fracture mechanisms that exist in epoxy/SiC nanofiber composites have been investigated in detail. Thermogravimetric analysis reveals that SiC nanofibers are effective fillers to improve the thermal stability of epoxy matrix. Copyright © 2014 John Wiley & Sons, Ltd.     

Experimental fracture study of MWCNT/epoxy nanocomposites under the combined out-of-plane shear and tensile loading

In order to explore the role of multi-walled carbon nanotubes (MWCNTs) on the fracture behavior of epoxy-based nanocomposites, fracture tests were conducted under the combined out-of-plane shear and tensile loading. Epoxy resin LY-5052 together with MWCNT contents of 0.1, 0.5 and 1.0 wt% were used to produce nanocomposite specimens. The results showed that increasing the contribution of out-of-plane shear from pure mode I towards pure mode III enhanced fracture toughness for both pure epoxy and nanocomposites. Additionally, it was found that in both loading conditions of pure mode III and mixed mode I/III, increasing MWCNT content up to 1.0 wt% enhanced fracture toughness with an ascending trend. The mechanisms involved in the fracture behavior of polymer-based nanocomposites were also studied in detail using the photographs taken from the fracture surfaces by scanning electron microscopy.     

Towards scalable production of polyamide 12/halloysite nanocomposites via water‐assisted extrusion: mechanical modeling,thermal and fire properties

In this study, polyamide 12 (PA12)/untreated halloysite nanotubes (HNTs) nanocomposites are prepared in a semi‐industrial scale extruder using a non‐traditional “one step” water‐assisted extrusion process. A morphological study is carried out using a combination of scanning electron microscopy and transmission electron microscopy analyses to evaluate the influence of water injection and filler content on the quality of clay dispersion. The use of water injection slightly improves the nanoscale dispersion at low HNTs content (<8 wt.%), while this effect is more pronounced at higher filler loading (16 wt.%). A mechanism explaining the physico‐chemical action of water during extrusion is proposed. The materials are characterized with respect to their mechanical, thermo‐mechanical, thermal and fire properties. A strong correlation is found between nanostructure and physical properties; the more uniform dispersion of the clay nanotubes, the higher mechanical reinforcement, thermal stability and fire retardancy of PA12 nanocomposites. Tensile tests results are interpreted in terms of three mechanical models: the Halpin–Tsai's model for stiffness and the interfacial strength model and the Pukanszky's equation for yield strength. Linear fits of the experimental data confirm that the superior reinforcement of nanocomposites prepared using water injection results from improved clay dispersion and better interfacial adhesion between PA12 and HNTs. In view of these promising results, the proposed direct melt compounding method could be easily scaled‐up towards the production of PA12–HNTs nanocomposites at an industrial scale. Copyright © 2013 John Wiley & Sons, Ltd.     

Morphology,tensile properties,and fracture toughness of epoxy/Al2O3 nanocomposites

Epoxy/Al₂O₃ nanocomposites were prepared using an epoxy resin, diglycidyl ether of bisphenol A, and cured with a polyoxypropylene diamine (Jeffamine D‐400). Transmission electron microscopy and wide angle X‐ray diffraction were employed to reveal the morphology of epoxy/Al₂O₃ nanocomposites. Dynamic mechanical analysis results showed that the storage modulus and the glass transition temperature (T_g) of epoxy were improved. Tensile strength and Young's modulus also increased with increasing Al₂O₃ loading. Fracture toughness, as indicated by the stress intensity factor, K_Q, was determined using single edge notch bending method, and 40% increase in K_Q was observed with only 2 vol % Al₂O₃. Scanning electron microscopy study of fracture surface showed a rather smooth and flat morphology for neat epoxy. However, massive plastic deformation was observed for epoxy/Al₂O₃ nanocomposites, leading to the significant increase in fracture toughness. The influence of spherical Al₂O₃ nanoparticles on thermophysical properties of epoxy was discussed and compared with that of sheet‐like nanoclays. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 1466–1473, 2006     

In situ synthesis of A3‐type star polymer/clay nanocomposites by atom transfer radical polymerization

A series of A₃‐type star poly(methylmethacrylate)/clay nanocomposites is prepared by in situ atom transfer radical polymerization (ATRP) initiated from organomodified montmorillonite containing quaternary trifunctional ATRP initiator. The first order kinetic plot shows a linear behavior, indicating the controlled character of the polymerization. The resulting nanocomposites are characterized by spectroscopic (XRD), thermal (DSC and TGA), and microscopic (TEM) analyses. The exfoliated nanocomposite has been obtained when polymerization was conducted with 1% of organic clay loading. Thermal analyses show that all nanocomposites have higher glass transition values and thermal stabilities compared to neat polymer. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2013 , 51, 5257–5262     

Thermal and mechanical properties of a dendritic hydroxyl‐functional hyperbranched polymer and tetrafunctional epoxy resin blends

Blends of a tetrafunctional epoxy resin, tetraglycidyl‐4,4′‐diaminodiphenylmethane (TGDDM), and a hydroxyl‐functionalized hyperbranched polymer (HBP), aliphatic hyperbranched polyester Boltorn H40, were prepared using 3,3′‐diaminodiphenyl sulfone (DDS) as curing agent. The phase behavior and morphology of the DDS‐cured epoxy/HBP blends with HBP content up to 30 phr were investigated by differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA), and scanning electron microscopy (SEM). The phase behavior and morphology of the DDS‐cured epoxy/HBP blends were observed to be dependent on the blend composition. Blends with HBP content from 10 to 30 phr, show a particulate morphology where discrete HBP‐rich particles are dispersed in the continuous cured epoxy‐rich matrix. The cured blends with 15 and 20 phr exhibit a bimodal particle size distribution whereas the cured blend with 30 phr HBP demonstrates a monomodal particle size distribution. Mechanical measurements show that at a concentration range of 0–30 phr addition, the HBP is able to almost double the fracture toughness of the unmodified TGDDM epoxy resin. FTIR displays the formation of hydrogen bonding between the epoxy network and the HBP modifier. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 417–424, 2010     

Deformation mechanisms of nanoclay‐reinforced maleic anhydride‐modified polypropylene

Fracture properties and deformation mechanisms of nanoclay‐reinforced maleic anhydride‐modified polypropylene (MAPP) were investigated. Elastic–plastic fracture mechanics was employed to characterize the toughness in light of substantial postyield deformation for the reinforced MAPP. Upon introduction of 2.5 wt % clay loading in maleated MAPP, it was observed that tensile strength, modulus, and fracture initiation toughness concomitantly increased substantially. Continued increase in clay loading thereafter only led to stiffening and strengthening effects to the detriment of fracture toughness. A plot of the J‐integral initiation fracture toughness versus the plastic zone size demonstrated that toughening arose from plastic deformation in the reinforced matrix. Careful examination of deformed tensile specimens using small angle X‐ray scattering (SAXS) showed 2.5 wt % clay gave rise to the highest equatorial scattering, which indicates the presence of microvoids in the matrix. The SAXS results were consistent with that shown in subcritically loaded crack‐tip deformation zone using transmission electron microscopy. Thus, both macroscale three‐point bend fracture data and SAXS results led us to consistent findings and conclusions. Further increase in clay loading above 2.5 wt % reduced the scattering the matrix plasticity and thus the fracture toughness. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 2759–2768, 2004     

Effect of surface modification of montmorillonite on the properties of aromatic polyamide/clay nanocomposites

The surface modification of montmorillonite clay was carried out through ion‐ exchange reaction using p‐phenylenediamine as a modifier. This modified clay was employed to prepare aromatic polyamide/organoclay nanocomposite materials. The dispersion behavior of clay was examined in the polyamide matrix. Polyamide chains were synthesized from 4‐aminophenyl sulfone and isophthaloyl chloride (IPC) in dimethylacetamide. These amide chains were suitably end‐capped with carbonyl chloride end groups to interact chemically with modified montmorillonite clay. The resulting nanocomposite films containing 2–20 wt% of organoclay were characterized by TEM, X‐ray diffraction (XRD), thin‐film tensile testing; thermogravimetric analysis (TGA), differential scanning calorimetric (DSC) and water absorption measurements. Mechanical testing revealed that modulus and strength improved up to 6 wt% organoclay loading while elongation and toughness of nanocomposites decreased with the addition of clay content in the matrix. Thermal decomposition temperatures of the nanocomposites were in the range 225–450 °C. These nanocomposites expressed increase in the glass‐transition temperature values relative to pure polyamide describing interfacial interactions among the phases. The percent water uptake of these composites reduced upon the addition of modified layered silicate depicting improved barrier properties. Copyright © 2008 John Wiley & Sons, Ltd.     

Effect of dendrimer modified montmorillonite on structure and properties of EPDM nanocomposites

The purpose of this work was to study the effect of dendrimer modified clay minerals on the structure and properties of ethylene-propylene-diene monomer (EPDM) nanocomposites.Flame-retardant and dendrimer modified organic montmorillonite (FR-DOMt) was successfully prepared by Na⁺-montmorillonite, tetrahydroxymethyl phosphonium chloride (THPC), N, N-dihydroxyl-3-aminomethyl propionate, and boric acid. This dendritic type of organoclay (OC) was used in preparation of EPDM/FR-DOMt nanocomposites. The properties of these nanocomposites were studied. The dispersion status of the layered silicates in EPDM was revealed by X-ray diffractometer (XRD), scanning electron microscopy (SEM), and transmission electron microscopy (TEM). XRD and TEM results showed that FR-DOMt was exfoliated in the EPDM matrix when 10 phr of FR-DOMt was incorporated. The mechanical behavior, thermal stability, and flame retardance of the samples were examined. The experimental data demonstrated that the EPDM hybrids owned an improved tensile strength and elongation at break. In addition, the nanocomposites exhibited higher thermal stability and flame retardance than that of unfilled EPDM matrix.     

Structure and properties of natural rubber/butadiene rubber (NR/BR) blend/sodium-montmorillonite nanocomposites prepared via a combined latex/melt intercalation method

75/25 (wt %) NR/BR blend/clay nanocomposites were prepared via a combined latex/melt intercalation method, for the first time. At first, NR latex was mixed with various amounts of the aqueous sodium montmorillomte (Na-MMT) dispersion. Obtained mixtures were co-coagulated by dilute solution of the sulfuric acid, washed several times with the distilled water and dried under vacuum. The NR/ clay compounds were then mixed with given amounts of the BR and vulcanizing ingredients in a 6-inch two-roll mill and then vulcanized at 150°C in a hot press. The nanocomposites have better mechanical properties than the clay-free NR/BR blend vulcanizates. Furthermore, modulus and hardness (Shore A) increased by increase of the clay loading in the range of 0–15 phr while tensile strength and elongation at break increased with increasing the clay content up to 5 phr and then decreased gradually by further increase of the clay loading. It was concluded from results of the XRD and mechanical test that nanocomposites containing less than 10 phr clay may show the fully exfoliated structure. With increasing the clay content to 10 and 15 phr, both non-exfoliated (stacked layers) and exfoliated structures may be observed simultaneously in the nanocomposites. TGA results indicated an improvement in main and end decomposition by increasing the clay loading.     

Synthesis,rheology, and morphology of nylon‐11/layered silicate nanocomposite

Exfoliated nylon‐11/layered silicate nanocomposites were prepared via in situ polymerization by dispersing organoclay in 11‐aminoundecanoic acid monomer. The original clay was modified by a novel method with 11‐aminoundecanoic acid. In situ Fourier transform infrared spectroscopy results show that stronger hydrogen bonds exist between nylon‐11 and organoclay than that of between nylon‐11 and original clay. The linear dynamic viscoelasticity of organoclay nanocomposites was investigated. Before taking rheological measurements, the exfoliated and intercalating structures and the thermal properties were characterized using X‐ray diffraction, transmission electron microscopy, differential scanning calorimetry, and thermogravimetric analysis. The results show that the clay was uniformly distributed in nylon‐11 matrix during in situ polymerization of clay with 4 wt % or less. The presence of clay in nylon‐11 matrix increased the crystallization temperature and the thermal stability of nanocomposites prepared. Rheological properties such as storage modulus, loss modulus, and relative viscosity have close relationship with the dispersion favorably compatible with the organically modified clay. Comparing with neat nylon‐11, the nanocomposites show much higher dynamic modulus and stronger shear thinning behavior. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 2161–2172, 2006     

Influence of organoclay dispersed state of poly(ethylene glycol‐co‐1,3/1,4‐cyclohexanedimethanol terephthalate)/organoclay nanocomposites on their characteristics

This work prepared poly(ethylene glycol‐co‐1,3/1,4‐cyclohexanedimethanol terephthalate) (PETG)/organoclay nanocomposites via a melt intercalation process and investigated the influences of organoclay aspect ratio and organoclay content on the dispersed state, mechanical, thermal, gas barrier, and heat recovery properties of PETG/organoclay nanocomposites. X‐ray diffraction (XRD) and transmission electron microscopic analyses showed that the organoclay dispersed in the polymer matrix with intercalation in the nanometer scale range. Differential scanning calorimetry (DSC) analysis demonstrated that all of the obtained nanocomposites were amorphous, indicating that the addition of organoclay did not affect the amorphous nature of PETG. The gas barrier properties of the nanocomposites improved with organoclay content and the properties were also affected by the organoclay aspect ratio. Water vapor and oxygen transmission rates (OTRs) of PETG/organoclay nanocomposites containing 3 phr Cloisite 15A, and 3 phr modified polymer grade Na‐montmorillonites (MPGN) were the lowest among the samples tested, and were 41.7 and 44.3%, respectively, of those of neat PETG. Similar organoclay content‐ and aspect ratio‐related effects were observed in the mechanical and heat recovery properties of the tested nanocomposites. Copyright © 2010 John Wiley & Sons, Ltd.     

Morphology evolution of nanocomposites based on poly(phenylene sulfide)/poly(butylene terephthalate) blend

Poly(phenylene sulfide) (PPS)/poly(butylene terephthalate) (PBT) (60/40 w/w) blend nanocomposites (PPS/PBTs) were prepared by direct melt compounding of PPS, PBT, and organoclay. The morphology and rheology of PPS/PBTs were investigated using scanning electron microscope and transmission electron microscope as well as parallel plate rheometer. The intercalated clay tactoids are selectively located in the continuous PBT phase due to their nice affinity. A novel morphology evolution of the immiscible blend matrices is observed with increase of clay loadings. Small addition of clay increases the discrete PPS spherulite domain size. With increasing loading levels, the PPS phase transform to the fibrous structure and finally, to the partial laminar structure at the high loading levels, in which shows a characteristic of large‐scaled phase separation. The presence of clay, however, does not impede the coalescence of the PPS phase because the phase size increases with increasing clay loadings. The elasticity and blend ratio of two matrices are proposed as the important roles on the morphological evolution. Moreover, the laminar structure of PPS phase is very sensitive to the steady shear flow and is easy to be broken down to spherulite droplet at the low shear rate. However, high shear level is likely to facilitate the coalescence of those PPS phase and finally to phase inversion, both contributing to increases of the dynamic modulus after steady shear flow. In conclusion, the morphology of the immiscible polymer blend nanocomposites depends strongly on both the clay loadings and shear history. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 1265–1279, 2008