Influence of stirring speed on the crystallization of calcium carbonate

Control over crystal morphology of calcium carbonate (CaCO₃) was investigated by simply changing the stirring speeds in the process of CaCO₃ formation. Scanning electron microscopy (SEM) and powder X‐ray diffraction (XRD) measurements explore the morphology evolution of CaCO₃ at varying stirring speeds. As the stirring speeds increase, rhombohedral calcite, spherical vaterite, and monoclinic crystal with coexistence of calcite phase and vaterite phase were formed, suggesting a facile control over calcium carbonate crystallization in constructing crystals with desired morphology. Moreover, almost pure vaterite spherical particles of narrow particle size distribution were formed at optimum stirring speed. Finally, also elucidated in this work is the mechanism investigation into the construction of various crystal forms via this simple route. (© 2009 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim)     

PSSS‐controlled synthesis of CaCO3 superstructures

Complex CaCO₃ superstructure can be easily synthesized by using poly (sodium 4‐styrenesulfonate) (PSSS) as a structure directing agent to direct the controlled precipitation of calcium carbonate from aqueous solution. The products were characterized by scanning electron microscopy (SEM), and powder X‐ray diffraction (XRD) analysis. The results revealed that the morphology of the products changed significantly with the increasing of the concentration of PSSS in solution, from rhombohedral particles to plate‐packed aggregates to spheres with smooth surface, to sponge‐like spheres and finally to complex spherical superstructure consisted of plate‐like sub‐units. We hypothesize that the observed sequential changes in morphology of CaCO₃ particles with added PSSS concentration may be due to the influence of PSSS on nucleation, growth and aggregation of CaCO₃ crystals. The formation mechanisms of CaCO₃ crystals with different morphologies were discussed. (© 2007 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim)     

Controlled deposition and transformation of amorphous calcium carbonate thin films

Controlled synthesis of amorphous calcium carbonate (ACC) films was realized by using the multiple templates, which are composed of a self‐assembled film (SAF, insoluble Poly (ε‐caprolactone) film) and a soluble modifier (poly allylamine), as modifiers. The formation of self‐assembled film was analyzed by monitoring the morphologies using atomic force microscopy. Even more noteworthy, using anhydrous ethanol as media, the ACC‐to‐vaterite‐to‐calcite transformation was also investigated, and the obtained products were characterized by scanning electron microscopy, Fourier transform infrared spectroscopy, and X‐ray diffraction. The results demonstrated that organic solvent has profound influence on transformation of amorphous calcium carbonate thin films. In the air of anhydrous ethanol, the controlled synthesis of calcium carbonate films with different morphologies, such as planar films with a few sporadic particles, symmetric rhombohedral crystals, novel crystals with symmetrical terraced convexity formation of calcite, was obtained by the fine‐tuning of induction time. It provides a new and simple method to prepare polymorphic CaCO₃ crystal films from the ACC films by controlling the crystallization process (© 2009 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim)     

Influence of calcium binding proteins on the precipitation of calcium carbonate: A kinetic and morphologic study

In our experiments, the thermodynamic effect of calcium binding proteins (CBP) on the growth of calcium carbonate (CaCO₃) was studied in vitro. The CaCO₃ crystals obtained in systems with and without CBP were characterized by scanning electron microscope (SEM), Fourier Transform Infrared spectrograph (FT‐IR) and powder X‐ray diffractometer (XRD). The kinetic process was studied by monitoring the conductivity and pH value, which revealed the obvious inducement effect of CBP on the CaCO₃ crystals growth, and the possible formation mechanism of CaCO₃ in CBP solution was discussed. (© 2006 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim)     

Effects of pH and temperature on CaCO3 crystallization in aqueous solution with water soluble matrix of pearls

Water soluble matrix (WSM) was extracted from pearls originated from Hyriopsis cumingii in Zhuji, Zhejiang province, China. WSM was regarded as an additive in mineralization experiments in order to study the effect of WSM on CaCO₃ crystallization. The experiments were carried out at different pH and temperatures by gas diffusion method and solution titration method, respectively. Scanning electron microscopy (SEM) and Raman spectroscopy (Raman) were used as powerful techniques to analyze the co-effect of pH value, temperature and WSM on crystal growth of CaCO₃. The results showed that WSM could induce aragonite at different pH values of mineralization solution, and the pH value had remarkable influence on morphology of calcite rather than aragonite due to distinct supersaturation and ionic strength related to various pH values. At different solution temperatures, WSM had little effect on crystal growth of calcium carbonate while the solution temperature had notable effect on polymorph and morphology of CaCO₃ crystals. This work can provide some basic information for the polymorph and morphology control of calcium carbonate.     

PMA‐b‐PAA‐controlled synthesis of one‐dimensional CaCO3 superstructures

Crystallization of calcium carbonate (CaCO₃) crystals by a gas‐liquid diffusion method has been carried out in aqueous solution using a double‐hydrophilic block copolymer (DHBC) poly(maleic anhydride)‐b‐poly(acrylic acid) (PMA‐b‐PAA). The as‐prepared products were characterized with X‐ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscope (TEM), selected area electron diffraction (SAED), high‐resolution transmission electron microscopy (HRTEM) and infrared spectroscopic analysis (FT‐IR). Uniform one‐dimensional calcite micro/nanostructures with different morphologies are fabricated through an assembled process. The influence of PMA‐b‐PAA copolymer concentration on the morphology of calcite nano/microwires is investigated, which plays an important role in the morphological control of building blocks composed of one‐dimensional calcite crystals. The possible formation mechanism of one‐dimensional CaCO₃ crystals was discussed. (© 2011 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim)     

Preparation of calcium carbonate crystals in the presence of trisodium citrate

The dumbbell‐like calcium carbonate (CaCO₃) crystals were synthesized in the presence of trisodium citrate. Different morphologies were obtained by changing the reaction temperature and the trisodium citrate concentration. The obtained samples were characterized by means of X‐ray diffraction (XRD) and scanning electron microscopy (SEM). The results showed that the morphology of CaCO₃ crystals was markedly affected by the reaction temperature and citrate anion concentration. The possible growth mechanism of CaCO₃ crystals was proposed. (© 2010 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim)     

Formation of various polymorphs of calcium carbonate on porous membrane by electrochemical approach

Calcium carbonate (CaCO₃) formation was observed without surface modification of the organic template and in the absence of chemical additives such as macromolecules and divalent cations. Our innovative electrochemical approach that involves the use of an alternating current facilitated the crystallization of CaCO₃ polymorphs on a porous polymer membrane. A solution of calcium chloride (CaCl₂) and sodium carbonate (Na₂CO₃) was filled in a glass cell, and the porous membrane was interposed in the cell. A sine waveform of 10 Hz was applied to the platinum electrodes using a high-speed bipolar power supply. An alternating current was generated for 60 min. The crystal morphology and crystal structure of the resulting hybrid membrane were studied. In this electrochemical approach, versatile polymorphs of vaterite, aragonite, and calcite were formed on the membrane, thereby showing that the alternating current induced the formation of various polymorphs of CaCO₃ on the porous membrane even in the absence of any additives.     

Conductometric study of calcium carbonate prenucleation stage: underlining the role of CaCO3o ion pairs

Calcium carbonate crystallization process, especially the prenucleation stage, has increasingly been the subject of several works. In the present work, a simple method based on electrical conductivity modeling applied to the FCP (Fast Controlled Precipitation) method data is used to highlight the role of CaCO₃^o ion pairs on calcium carbonate prenucleation stage. A good agreement was obtained between the resistivity vs pH curves estimated by the McCleskey model equation and obtained experimentally in a FCP test. Results showed that the nucleation process begins with the formation of CaCO₃^o ion pairs as pre‐nuclei as soon as the calcite‐equilibrium pH is reached. Additionally CaCO₃^o content increases with pH to form aggregates, which depend on the saturation state of the solution. Basing on our thermodynamic data, these aggregates do not form amorphous calcium carbonate ACC as an intermediate phase. They lead to the formation of stable calcium carbonate nuclei which will further evolve to crystallize. Furthermore we demonstrate that in addition to their inhibitory effect on the Ca²⁺ and CO₃²⁻ association to form ion pairs, the two scale inhibitors sodium triphosphate (STP) and sodium polyacrylate (RPI) reduce ion pairs aggregation rate.     

Influence of clay suspensions on the precipitation of CaCO3 in seawater

The effect of montmorillonite and kaolinite, most common clay in marine water, on nucleation and growth of calcium carbonate in standard sea water was studied. Crystallization was induced by the degasification of the dissolved carbonic gas. It was shown by XRD and SEM analysis that CaCO₃ crystallize under its aragonite polymorph some either the clay concentration or type. It was also found that tested clays inhibited significantly the crystallization of calcium carbonate, especially for concentrations higher than 25 mgL^–1. From the fine analyses of the formed solid, it was suggested that the tested clays have an indirect effect on nucleation and growth of aragonite by increasing the Mg ions concentration, strong inhibitor of CaCO₃ formation, in the neighbourhood of clay particles where supersaturation is the higher and than crystallization can occur. In addition to its indirect role, kaolinite can interact with aragonite by adsorbing on their faces and blocking growth sites (© 2010 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim)     

Using an electrochemical technique to study the effective variables on morphology and deposition of CaCO3 and BaSO4 at the metal surface

In this work using an electrochemical technique, deposition and crystal growth of calcium carbonate and barium sulphate at a stainless steel electrode is investigated through a rotating disk electrode involving oxygen reduction under diffusion condition. The influence of some parameters such as pressure, temperature, surfactant, cosalt and pH on morphology and deposition of CaCO₃ and BaSO₄ at surface of the stainless steel are studied. The results of the temperature tests reveal that the surface deposition is reduced by increase of the temperature and decrease of pH. The pressure also proves to have a significant influence on the morphology and the structure of calcium carbonate and barium sulphate deposition at the metal surface. With establishing a flow condition at high pressure, nucleation and deposition of calcium carbonate and barium sulphate at the metal surface generate the nano size of CaCO₃ and BaSO₄ crystals and leads to reduction of the coverage of the surface. In the presence of surfactant, it is shown that deposition of the calcium carbonate decreases the surface coverage so that after the point of the critical molar concentration of surfactant, a reduction of deposition of the calcium carbonate and barium sulphate at the surface can be clearly observed. Finally, influence of monovalent cosalts such as NaCl and KCl are investigated so that it does not present any certain trend in the deposition; however the morphology of the deposited crystal considerably changes.     

Controllable mineralization of calcium carbonate on regenerated cellulose fibers

Gel–forming fibers (GF fibers) can serve as nucleation sites to prepare calcium carbonate (CaCO₃) because they can adsorb large amounts of Ca²⁺ due to their porous structure. In this paper, mineralization behavior of CaCO₃ on GF fibers in ethanol–water mixed solvents without any additives has been investigated. The results showed that some crystals covered the fibers, while others were embedded in fibers. Twin–sphere based vaterite, zonary and rodlike calcite with large aspect ratio could be prepared successfully. The effect of ethanol content inside GF fibers, concentration of Ca²⁺ and CO₃^2‐, mineralization time, miscibility between alcohol and water, and temperature were studied. Lastly, a possible mineralization mode was suggested. This work could provide a new method to prepare inorganic/polymer hybrid materials. (© 2011 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim)     

Precipitation of sparingly soluble salts in packed sandbeds in the presence of miscible and immiscible organic substances

Sparingly soluble salts precipitation, e.g. calcium carbonate or calcium sulfate, results in pore clogging in rock formations and in the concomitant reduction of the local permeability of oil wells during the oil extraction processes. On the other hand, in situ controlled salt precipitation is desirable in various applications e.g. waterproofing of concrete constructions suffering from leakages, etc. In the present study, calcium carbonate (CaCO₃) precipitation in sandbeds was investigated, in the presence of organic solvents simulating the conditions prevalent in oil‐well zones. CaCO₃ precipitation was investigated from supersaturated solutions prepared by in‐situ mixing of NaHCO₃ and CaCl₂.2H₂O solutions before the inlet of sandbeds. The solution resulting from the mixing of the two solutions was supersaturated with respect to all calcium carbonate polymorphs. Three types of experiments were performed depending on the supersaturated solutions: a) aqueous solutions b) aqueous supersaturated solutions in contact with sandbeds pre‐saturated with n‐dodecane c) aqueous solutions containing monoethylene glycol (MEG). Results showed that oil–water interfaces enhanced the heterogeneity of the supersaturated solutions and accelerated crystal growth of calcium carbonate at the inlet of the sandbed, resulting in early pore clogging and limitation of local permeability. Maximum sandbed consolidation was obtained with the solutions containing MEG.     

Study on crystallization of calcium carbonate from calcium sulfate and ammonium carbonate in the presence of magnesium ions

Batch reactive crystallization of calcium carbonate (CaCO₃) from ammonium carbonate ((NH₄)₂CO₃) and calcium sulfate (CaSO₄) was investigated in the presence of magnesium (Mg²⁺) ions. It was observed that Mg²⁺ ions partly inhibited the conversion of CaSO₄ into CaCO₃. When the content of Mg²⁺ was less than 2%, the reduction in conversion rate of CaSO₄ was less than 2%, and the effect of Mg²⁺ ions could be ignored. Effect of impurity on crystallization kinetics of CaCO₃, including the growth rate and nucleation rate, was investigated. The results revealed that when Mg²⁺ ions content was less than 1%, Mg²⁺ could promote the growth of CaCO₃ and inhibit the nucleation process, which was favorable for the filtration of CaCO₃.When the content of Mg²⁺ ions was greater than 1%, Mg²⁺ inhibited the growth of CaCO₃, which resulted in explosion nucleation and led to a large number of particles in the solution, which was unfavorable for the filtration of CaCO₃. Based on the Bransom model, the particle size distribution equations of CaCO₃ were established. X‐ray diffraction patterns and scanning electron microscopy images exhibited the existence of spherical vaterite of CaCO₃ due to the reaction of CaSO₄ with (NH₄)₂CO₃ under the effect of Mg²⁺ ions, which was inconsistent with the results reported in the literatures.     

Investigation of the Conditions for the Production of Calcium Magnesium Acetate (CMA) Road Deicer in an Extractive Crystallization Process

Calcium magnesium acetate (CMA) is considered as the best road deicer to replace the environmentally unacceptable NaCl and CaCl₂. However, the high cost of CMA prohibits its widespread use. The present study is dealing with the investigation of a crystallization method for the production of deicing CMA crystals of desired physical properties and the elucidation of the conditions under which such a product can be formed. Extractive crystallization is promising for the low cost production of CMA crystals considering that acetic acid is produced by a biochemical method and removed from the fermentation broth in situ by organic extractant systems. In this method, this organic phase, which contains the acetate ions is contacted with an aqueous phase which is the source of calcium and magnesium ions. The extractive crystallization process resulted in the production of well‐formed, large, and non‐spherical crystals of calcium acetate (CA), magnesium acetate (MA), and calcium magnesium acetate double salt (CMADS). The crystal size was affected by the concentration of acetic acid in both the organic and aqueous phases, whereas the crystal type and hydration level were determined primarily by the acetic acid concentration in the aqueous phase. The molar ratio of the precursor salts (CaCO₃/MgCO₃) in the reaction mixture was found to be the major factor for determining the habit and Ca/Mg content of crystals. Crystallization of CMADS was favored at high concentrations of acetic acid in the aqueous phase and at higher temperatures as shown from supplementary evaporation‐to‐dryness experiments.     

Phase‐controlled crystallization of amorphous calcium carbonate in ethanol‐water binary solvents

The evolution of amorphous calcium carbonate (ACC) into crystals in ethanol/water binary solvents under ambient temperature was investigated, and it was found to depend on the volume ratio of ethanol to water (R). Calcite remained dominant when the amount of water was high (R = 1/3). A slight change in the amount of ethanol (R = 3/1) could lead to a dramatic change in the polymorph from calcite to aragonite. However, when poly (allylamine hydrochloride) (PAH) was added at R = 3/1, almost pure vaterite could be obtained, which has a specific morphological variation (from hollow microspheres to cloud‐like). This study provides an alternative polymorphic route for the CaCO₃ mineral by using the evolution of ACC in different solvent environments, which provides some useful clues for understanding the importance of kinetic control of the morphologies and polymorphs of a wide range of inorganic materials. In addition, this simple mild phase‐controlled synthetic method could be scaled up as a green chemistry route for the industrial production of different polymorphs of CaCO₃.     

Growth and etching of calcite crystals

Single crystals of calcite (CaCO₃) have been grown by the method employed by GRUZENSKY , using an aquoeus solution of CaCl₂ and a solid (NH₄)₂SO₃, The chemical reaction takes place according to the following equation: CaCl₂ + (NH₄)₂SO₃ CaCO₃ + 2 NH₄Cl The crystals grown by this method are about 0.2 to 0.8 mm in edge dimensions. Synthetic calcite crystals have been cleaved along (100) planes and the cleavage surfaces have been studied by multiple beam interferometry. The interferograms have revealed that the cleavages are quite flat. The cleavage faces have also been chemically etched and the etch patterns studied optically. By etching a cleavage successively for three different periods it was found that the bottoms of the point-bottomed pits follow a linear etch path. By etching a cleavage pair, one face in one etchant and the other face in a different etchant and by comparing the etch patterns produced, before and after polishing a cleavage face it has been shown that the etch pits nucleate at the sites of dislocations in the crystal. The etch patterns have also been compared with those produced on the cleavage faces of natural crystals. The density of dislocations in the syntheitc calctie crystals was generally less than the density of dislocations in the natural calcite crystals. The implications have been discussed.     

Preparation and structure of calcium peroxide‐templated porous calcium carbonate crystals

Crystalline calcium carbonate with randomly dispersed porous structure was prepared through co‐ crystallization with calcium peroxide and the following template elimination by a post heating treatment and washing with water. The artificial CaCO₃ possess abundant macro‐mesopores structures and high surface area. This approach may open a new general route for the preparation of crystals with high porosity and structure specialty. (© 2011 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim)     

Morphologies of calcium carbonate crystallites grown from aqueous solutions containing polyethylene glycol

Calcium Carbonate has been precipitated from aqueous solutions containing different concentrations and different molecular weight of Polyethylene Glycol (PEG). The precipitations were analyzed by scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FT‐IR) and X‐ray diffraction (XRD). The results demonstrated that PEG has profound influence on the nucleation and crystal growth of CaCO₃, under condition of low PEG6000 (refer to PEG M_W=6000) concentration, it favored the formation of calcite, while high PEG6000 concentration promoted vaterite formation. Additionally, low molecular weight PEG can stabilize vaterite phase. (© 2006 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim)     

CaCo3 crystallization control by poly(ethylene oxide)–poly(propylene oxide)–poly(ethylene oxide) triblock copolymer and O-(hydroxy isopropyl) chitosan

Poly(ethylene oxide)-poly(propylene oxide)-poly(ethylene oxide) ((EO)₂₀-(PO)₇₂-(EO)₂₀) and O-(hydroxy isopropyl) chitosan (HPCHS) were employed as control agents of calcium carbonate crystal growth. The effect of the concentrations of polymers, [Ca²⁺] and [CO₃²⁻], the ratios of [Ca²⁺]-[CO₃²⁻] and the initial pH of the solutions were investigated. The obtained CaCO₃ particles were characterized by scanning electron microscopy (SEM), powder X-ray diffraction (XRD) and thermogravimetric analysis (TGA). The particles are mainly calcite with various morphologies; their size and morphologies are influenced by the polymer content. For (EO)₂₀-(PO)₇₂-(EO)₂₀ systems, the initial pH has a notable influence; but in the HPCHS solution pH shows little influence. The ratio of [Ca²⁺]-[CO₃²⁻] clearly affects the CaCO₃ particle size and aggregation degree. HPCHS showed more significant influence on CaCO₃ crystallization than (EO)₂₀-(PO)₇₂-(EO)₂₀. The mechanisms of the CaCO₃ crystallization as controlled by (EO)₂₀-(PO)₇₂-(EO)₂₀ and HPCHS are proposed and demonstrated by the molecular dynamics simulations.