A constitutive model for orthotropic elasto-plasticity at large strains

Summary The paper presents a thermodynamically consistent constitutive model for elasto-plastic analysis of orthotropic materials at large strain. The elastic and plastic anisotropies are assumed to be persistent in the material but the anisotropy axes can undergo a rigid rotation due to large plastic deformations. The orthotropic yield function is formulated in terms of the generally nonsymmetric Mandel stress tensor such that its skew-symmetric part is additionally taken into account. Special attention is focused on the convexity of the yield surface resulting in the nine-dimensional stress space. Of particular interest are new convexity conditions which do not appear in the classical theory of anisotropic plasticity. They impose additional constraints on the material constants governing the plastic spin. The role of the plastic spin is further studied in simple shear accompanied by large elastic and large plastic deformations. If the plastic spin is neglected, the shear stress response is characterized by oscillations with an amplitude strictly dependent on the degree of the plastic anisotropy.accepted for publication 2 March 2004     

On the implementation of anisotropic yield functions into finite strain problems of sheet metal forming

In this article the implementation of anisotropic yield functions into finite element investigations of orthotropic sheets with planar anisotropy is discussed within a plane-stress context. Special attention is focused on the proper treatment of the orientation of the anisotropic axes during deformation into the finite-strain range. As an example problem the hydrostatic bulging of a membrane is considered in conjunction with a recently proposed anisotropic yield function. It is shown that the aspects of the plane-stress assumption, which do not come into consideration in isotropic analyses, can play an important role on the accuracy of the solution when the rotation of the orthotropic axes enters the computation directly due to the presence of material anisotropy. When the material anisotropy is considered and when the deformation of the workpiece is not limited to the plane of the undeformed sheet (such as cup drawing, hydrostatic bulging, etc.), the numerical experiments indicate that the only correct formulation is the one based on numerically imposing the requirement that for the plane-stress application, the in-plane material axes have to remain in the plane of the sheet during the deformation.     

Evaluation of advanced anisotropic models with mixed hardening for general associated and non-associated flow metal plasticity

The main objective of this paper is to develop a generalized finite element formulation of stress integration method for non-quadratic yield functions and potentials with mixed nonlinear hardening under non-associated flow rule. Different approaches to analyze the anisotropic behavior of sheet materials were compared in this paper. The first model was based on a non-associated formulation with both quadratic yield and potential functions in the form of Hill’s (1948). The anisotropy coefficients in the yield and potential functions were determined from the yield stresses and r-values in different orientations, respectively. The second model was an associated non-quadratic model (Yld2000-2d) proposed by Barlat et al. (2003). The anisotropy in this model was introduced by using two linear transformations on the stress tensor. The third model was a non-quadratic non-associated model in which the yield function was defined based on Yld91 proposed by Barlat et al. (1991) and the potential function was defined based on Yld89 proposed by Barlat and Lian (1989). Anisotropy coefficients of Yld91 and Yld89 functions were determined by yield stresses and r-values, respectively. The formulations for the three models were derived for the mixed isotropic-nonlinear kinematic hardening framework that is more suitable for cyclic loadings (though it can easily be derived for pure isotropic hardening). After developing a general non-associated mixed hardening numerical stress integration algorithm based on backward-Euler method, all models were implemented in the commercial finite element code ABAQUS as user-defined material subroutines. Different sheet metal forming simulations were performed with these anisotropic models: cup drawing processes and springback of channel draw processes with different drawbead penetrations. The earing profiles and the springback results obtained from simulations with the three different models were compared with experimental results, while the computational costs were compared. Also, in-plane cyclic tension–compression tests for the extraction of the mixed hardening parameters used in the springback simulations were performed for two sheet materials.     

Stress measurement using vertically polarized shear waves

This paper proposes a method to evaluate surface stresses in orthotropic materials by the use of vertically polarized shear waves (SV waves). It is assumed that the normal to the surface coincides with one of the axes of anisotropy, and that the material anisotropy is not necessarily small. The speeds of the waves are expressed in terms of the material properties, the stress, the rigid body rotation and the propagation direction. From the expressions, and for the following two cases: (1) the rigid body rotation is known, (2) the anisotropy is weak, it is possible to determine the components of the surface stress by measuring the speeds of SV waves propagating in several directions. When the anisotropy is weak, the acoustoelastic birefringence for SV waves is also derived, to separate the material anisotropy and the difference of the principal stresses. The theory can be applied to stress evaluation by using ultrasonic Lamb waves whose speeds are nearly equal to those of SV waves.     

Plastic flow for non-monotonic loading conditions of an aluminum alloy sheet sample

Non-linear deformation paths obtained using uniaxial tension followed by simple shear tests were performed for a 1050-O aluminum alloy sheet sample in different specimen orientations with respect to the material symmetry axes. In order to eliminate the time influence, the time interval between the first and second loading steps was kept constant for all the tests. Monotonic uniaxial tension tests interrupted during loading were used to assess the recovery that takes place during this time. In order to eliminate the influence of the initial plastic anisotropy and to compare the results as if the material hardening was isotropic, the flow stress was represented as a function of the plastic work. The behavior of the material after reloading was analyzed in terms of dislocation microstructure and crystallographic texture evolutions. For more quantitative assessment, the full constraints [Int. J. Plasticity 13 (1997) 75] and visco-plastic self-consistent [Acta Metall. Mater. 41 (1993) 2611] polycrystal models were used to simulate the material behavior in the non-linear deformation paths. Based on experimental and simulation results, the relative contributions of the crystallographic texture and dislocation microstructure evolution to the anisotropic hardening behavior of the material were discussed.     

Orthotropic yield criteria for description of the anisotropy in tension and compression of sheet metals

In this paper, yield functions describing the anisotropic behavior of textured metals are proposed. These yield functions are extensions to orthotropy of the isotropic yield function proposed by Cazacu et al. (Cazacu, O., Plunkett, B., Barlat, F., 2006. Orthotropic yield criterion for hexagonal close packed metals. Int. J. Plasticity 22, 1171–1194). Anisotropy is introduced using linear transformations of the stress deviator. It is shown that the proposed anisotropic yield functions represent with great accuracy both the tensile and compressive anisotropy in yield stresses and r-values of materials with hcp crystal structure and of metal sheets with cubic crystal structure. Furthermore, it is demonstrated that the proposed formulations can describe very accurately the anisotropic behavior of metal sheets whose tensile and compressive stresses are equal.     

Damage in edge cracking of rolled metal slabs

Materials get damaged under shear deformations. Edge cracking is one of the most serious damage to the metal rolling industry, which is caused by the shear damage process and the evolution of anisotropy. To investigate the physics of the edge cracking process, simulations of a shear deformation for an orthotropic plastic material are performed. To perform the simulation, this paper proposes an elasto-aniso-plastic constitutive model that takes into account the evolution of the orthotropic axes by using a bases rotation formula, which is based upon the slip process in the plastic deformation. It is found through the shear simulation that the void can grow in shear deformations due to the evolution of anisotropy and that stress triaxiality in shear deformations of (induced) anisotropic metals can develop as high as in the uniaxial tension deformation of isotropic materials, which increases void volume. This echoes the same physics found through a crystal plasticity based damage model that porosity evolves due to the grain-to-grain interaction. The evolution of stress components, stress triaxiality and the direction of the orthotropic axes in shear deformations are discussed.     

Stability of boreholes in a geologic medium including the effects of anisotropy

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Yield surfaces of various periodic metal honeycombs at intermediate relative density

Initial yield surfaces are derived for several periodic metal honeycomb cell structures with sufficiently high relative density that failure occurs by plastic yielding. Both in-plane stress states (normal stresses perpendicular to cell axes, with in-plane shear) and triaxial stress states with one principal stress direction along the cell axes are considered. Beam/column and plate/shell yield criteria are adopted to address general in-plane loading and 3D triaxial loading, respectively, accounting for combined cell wall stretching and bending as appropriate. Cell wall behavior is assumed to be elastic-perfectly plastic. The initial yield surfaces for different periodic cell structures are systematically compared. Some issues related to the initial yield surfaces of various honeycombs are discussed, including dependencies on relative density and in-plane and out-of-plane applied stresses, as well as the influence of joints between cell walls.     

A novel quadratic yield model to describe the feature of multi-yield-surface of rolled sheet metals

Since Hill’s quadratic yield model [Hill, R., 1948. A theory of the yielding and plastic flow of anisotropic metals. Proc. Roy. Soc. Lond. A193, 281–297] cannot address enough experimental results for fairly describing the “anomalous” yield behavior as observed in some of rolled sheet metals, a new quadratic yield model is proposed. As the concept of multiple yielding systems is introduced into the new quadratic yield model, seven commonly used experimental results, three uniaxial tension stresses, one equibiaxial tension stress and three strain ratios, can all be taken into account for characterizing the anisotropy of rolled sheet metals. If more experimental results are extra needed for further improving the prediction, this yield model is still workable. As the experimental parameters are defined as functions of loading direction of corresponding test separately from the major part of yield model, the increase of experimental results regarding the same test does not vary the quadratic form of yield model. The representation of this yield model with axes of principal stresses demonstrates the similar form to Hill’s quadratic model. Therefore, many previous studies developed from Hill’s quadratic yield model can be directly upgraded by the new model to reach a higher accurate level.     

A non-associated constitutive model with mixed iso-kinematic hardening for finite element simulation of sheet metal forming

In this paper an anisotropic material model based on non-associated flow rule and mixed isotropic–kinematic hardening was developed and implemented into a user-defined material (UMAT) subroutine for the commercial finite element code ABAQUS. Both yield function and plastic potential were defined in the form of Hill’s [Hill, R., 1948. A theory of the yielding and plastic flow of anisotropic metals. Proc. R. Soc. Lond. A 193, 281–297] quadratic anisotropic function, where the coefficients for the yield function were determined from the yield stresses in different material orientations, and those of the plastic potential were determined from the r-values in different directions. Isotropic hardening follows a nonlinear behavior, generally in the power law form for most grades of steel and the exponential law form for aluminum alloys. Also, a kinematic hardening law was implemented to account for cyclic loading effects. The evolution of the backstress tensor was modeled based on the nonlinear kinematic hardening theory (Armstrong–Frederick formulation). Computational plasticity equations were then formulated by using a return-mapping algorithm to integrate the stress over each time increment. Either explicit or implicit time integration schemes can be used for this model. Finally, the implemented material model was utilized to simulate two sheet metal forming processes: the cup drawing of AA2090-T3, and the springback of the channel drawing of two sheet materials (DP600 and AA6022-T43). Experimental cyclic shear tests were carried out in order to determine the cyclic stress–strain behavior and the Bauschinger ratio. The in-plane anisotropy (r-value and yield stress directionalities) of these sheet materials was also compared with the results of numerical simulations using the non-associated model. These results showed that this non-associated, mixed hardening model significantly improves the prediction of earing in the cup drawing process and the prediction of springback in the sidewall of drawn channel sections, even when a simple quadratic constitutive model is used.     

液晶高分子各向异性粘弹性流体本构方程理论

将液晶高分子－各向异性流体的本构方程,建立在Oldroyd随体导数观点基础上。推广上随机Oldroyd B流体模型,提出共转OldroydB流体模型,同时将微观结构的影响通过宏观参数表示出来,使在宏观理论中包含微观结构的贡献,即引入取向物质函数,非线性各向异性黏度函数和各向异性松弛时间及推迟时间等,表征取向运动对黏度和松弛及推迟现象的影响,在此基础上开展了一类新的液晶高分子－Oldroyd型本构方程理论,由该类型本构方程得出的物质函数,液晶高分子流体的第一、第二法向应力差与实验结果一致,解释了液晶高分子溶液的第一、第二法向应力差的特殊流变学行为。     

Acoustoelasticity in a weakly anisotropic monoclinic elastic material

The acoustoelasticity in a stressed monoclinic elastic material is analyzed theoretically. It is assumed that the material has weak anisotropy, such that the second-order elastic constants differ slightly from those of an isotropic material and the third-order elastic constants retain general monoclinic anisotropy. The propagation velocities, the polarization directions and the acoustoelastic effects for principal longitudinal and transverse waves are obtained and presented as functions of the elastic constants, principal stresses and directions of principal axes of stress. The coefficients appearing in the formulas are tabulated for Laue groups.     

Unit cell debonding analyses for arbitrary orientation of plastic anisotropy

Debonding of rigid inclusions embedded in the elastic–plastic aluminum alloy Al 2090-T3 is analyzed numerically using a unit cell model taking full account of finite strains. The cell is subjected to overall biaxial plane strain tension and periodical boundary conditions are applied to represent arbitrary orientations of plastic anisotropy. Plastic anisotropy is considered using two phenomenological anisotropic yield criteria, namely Hill [Proceedings of the Royal Society of London A 193 (1948) 281] and Barlat et al. [International Journal of Plasticity 7 (1991) 693]. For this material plastic anisotropy delays debonding compared to plastic isotropy except for the case of Hill’s yield function when the tensile directions coincided with the principal axes of anisotropy. For some inclinations of the principal axes of anisotropy relative to the tensile directions, the stress strain responses are identical but the deformation modes are mirror images of each other.     

A simple plasticity model for prediction of non-coaxial flow of sand

A bounding surface plasticity model for non-coaxiality, another aspect of anisotropic behavior of sands under rotation of principal stress axes; is developed in the critical state framework. Numerous experimental evidences exist that corroborate dependence of plastic shear strain rate direction on inherent fabric anisotropy. At first, general expressions for plastic strain rate with respect to possible emerge of non-coaxial flow are obtained. Consequently, using an anisotropy state parameter that is specially developed for this model and accounts for the interaction between imposed loading and soil fabric; effect of anisotropy on plastic flow direction is taken into account. Besides, novel circumstances are proposed for plastic modulus and dilatancy under rotation of principal stress axes. Finally, it is shown that the model is able to simulate successfully the non-coaxial behavior of sands subjected to principal stress axes rotation.