Modeling of Nitroxide‐Mediated Semibatch Radical Polymerization

A mechanistic model is developed for high‐temperature (138 °C) styrene semibatch thermally and conventionally initiated FRP, as well as NMP with a two‐component initiating system (tert‐butyl peroxyacetate, 4‐hydroxy‐TEMPO). The model, using kinetic coefficients from literature, provides a good representation of the FRP experimental results. Implementation of a gel effect correlation to represent the change in the diffusion‐controlled termination rate coefficient with conversion improves the fit to the thermally initiated system, but is not required to represent the production of low molecular weight material ( Dalton) by conventionally initiated FRP or NMP. The low initiator efficiency found in NMP is well explained by a reaction network involving combination of free nitroxide with methyl radicals formed from initiator decomposition.

     

Interfacial Mass Transfer in Nitroxide‐Mediated Miniemulsion Polymerization

A mathematical model has been developed to describe the interfacial mass transfer of TEMPO in a nitroxide‐mediated miniemulsion polymerization (NMMP) system in the absence of chemical reactions. The model is used to examine how the diffusivity of TEMPO in the aqueous and organic droplet phases, the average droplet diameter and the nitroxide partition coefficient influences the time required for the nitroxide to reach phase equilibrium under non‐steady state conditions. Our model predicts that phase equilibrium is achieved quickly (< 1 × 10⁻⁴ s) in NMMP systems under typical polymerization conditions and even at high monomer conversions when there is significant resistance to molecular diffusion. The characteristic time for reversible radical deactivation by TEMPO was found to be more than ten times greater than the predicted equilibration times, indicating that phase equilibrium will be achieved before TEMPO has an opportunity to react with active polymer radicals. However, significantly longer equilibration times are predicted, when average droplet diameters are as large as those typically found in emulsion and suspension polymerization systems, indicating that the aqueous and organic phase concentrations of nitroxide may not always be at phase equilibrium during polymerization in these systems.

Influence of droplet phase TEMPO diffusivity, D_TEMPO,drop, on the predicted organic phase concentration of TEMPO.     

Nitroxide‐Mediated Aqueous Dispersion Polymerization: From Water‐Soluble Macroalkoxyamine to Thermosensitive Nanogels

Self‐stabilized nanoparticles with a temperature‐responsive poly[(N,N‐diethylacrylamide)‐co‐(N,N′‐methylenebisacrylamide)] microgel core and a covalently attached hairy shell were synthesized via a simple nitroxide‐mediated controlled free‐radical aqueous dispersion polymerization, using a poly(sodium acrylate) alkoxyamine macroinitiator. With this method, high solid content, surfactant‐free particle suspensions were prepared, with diameter ranging from 49 to 118 nm at high temperature, and able to reversibly swell with water at low temperature. The proposed method requires a limited number of reagents in a simple polymerization procedure and thus avoids many drawbacks generally encountered in the synthesis of thermally responsive microgel particles.

     

On the Nitroxide Quasi‐Equilibrium in the Alkoxyamine‐Mediated Radical Polymerization of Styrene

Summary: The range of validity of two popular versions of the nitroxide quasi‐equilibrium (NQE) approximation used in the theory of kinetics of alkoxyamine mediated styrene polymerization, are systematically tested by simulation comparing the approximate and exact solutions of the equations describing the system. The validity of the different versions of the NQE approximation is analyzed in terms of the relative magnitude of (dN/dt)/(dP/dt). The approximation with a rigorous NQE, k_c[P][N] = k_d[P N], where P, N and P N are living, nitroxide radicals and dormant species respectively, with kinetic constants k_c and k_d, is found valid only for small values of the equilibrium constant K (10⁻¹¹–10⁻¹² mol · L⁻¹) and its validity is found to depend strongly of the value of K. On the other hand, the relaxed NQE approximation of Fischer and Fukuda, k_c[P][N] = k_d[P N]₀ was found to be remarkably good up to values of K around 10⁻⁸ mol · L⁻¹. This upper bound is numerically found to be 2–3 orders of magnitude smaller than the theoretical one given by Fischer. The relaxed NQE is a better one due to the fact that it never completely neglects dN/dt. It is found that the difference between these approximations lies essentially in the number of significant figures taken for the approximation; still this subtle difference results in dramatic changes in the predicted course of the reaction. Some results confirm previous findings, but a deeper understanding of the physico‐chemical phenomena and their mathematical representation and another viewpoint of the theory is offered. Additionally, experiments and simulations indicate that polymerization rate data alone are not reliable to estimate the value of K, as recently suggested.

Validity of the rigorous nitroxide quasi‐equilibrium assumption as a function of the nitroxide equilibrium constant.     

Nitroxide‐Mediated Polymerization of Styrene in a Continuous Tubular Reactor

Summary: Nitroxide‐mediated polymerization of styrene in a continuous tubular reactor has been demonstrated for the first time. The polymerization kinetics in the tubular reactor are similar to those in a batch reactor. The number average molecular weight increases linearly with conversion, and chain extension experiments were successful, indicating that the living nature of the polymerization is maintained in the tubular reactor.

Evolution of molecular weight as measured by GPC for chain‐extended latex in continuous tubular reactor.     

Model Studies of Nitroxide‐Mediated Styrene Miniemulsion Polymerization – Opportunities for Process Improvement

Modeling studies were performed to investigate how persulfate‐initiated nitroxide‐mediated styrene miniemulsion polymerizations are influenced by changes to the polymerization recipe. By manipulating the initial concentrations of potassium persulfate and nitroxide, and the aqueous phase volume, trends in the predicted polymerization time, number average molecular weight, polydispersity and degree of polymer livingness were identified that indicate operating conditions for improved process performance. Specifically, our model predicts the existence of experimental conditions that simultaneously minimize polymer polydispersity and maximize the livingness of the polymer. The mechanisms responsible for the predicted trends were identified from the predicted molecular weight distributions of the living and dead polymer chains.

Predicted number MWDs at 20% monomer conversion for styrene NMMP systems employing various levels of [KPS]_aq,0. Dormant KPS‐initiated polymer radicals.     

Surface Initiated Polymerization on Pulsed Plasma Deposited Polyallylamine: A Polymer Substrate‐Independent Strategy to Soft Surfaces with Polymer Brushes

The deposition of polyallylamine (PAA) adlayers by pulsed plasma polymerization on various types of polymeric substrates has been explored as a general route to amino functionalized polymeric surfaces. These amino groups are highly suitable for anchoring an atom transfer radical polymerization (ATRP) initiator via a robust amide linkage. Subsequent surface initiated ATRP (SI‐ATRP) of monomethoxy oligo(ethylene glycol) methacrylate (MeOEGMA) resulted in polyMeOEGMA brush grafted polymer surfaces. This combined strategy of pulsed plasma polymerization with SI‐ATRP was demonstrated for five different polymeric substrates namely polyether ether ketone (PEEK), polyethylene terephthalate (PET), polyimide (PI), polypropylene (PP), and polytetrafluoroethylene (PTFE). Analysis of brush layers by attenuated total reflection infrared (ATR‐IR) spectroscopy as well as X‐ray photoelectron spectroscopy (XPS) fully corroborated the success of the proposed strategy for all substrate types.

     

Synthesis of polymeric microspheres from a Merrifield resin by surface‐initiated nitroxide‐mediated radical polymerization

Polymeric microspheres were prepared from a Merrifield resin via nitroxide‐mediated radical polymerization. Polystyrene, poly(acetoxystyrene), and poly[styrene‐b‐(methyl methacrylate‐co‐styrene)], poly(acetoxystyrene‐b‐styrene), and poly(styrene‐co‐2‐hydroxyethyl methacrylate) copolymers were demonstrated to graft onto 2,2,6,6‐tetramethyl‐1‐piperidinyloxy nitroxide bound Merrifield resins. The polymerization control was enhanced both on the surface and in solution by the addition of sacrificial nitroxide. The significant increase in the particle diameter (more than a fivefold volume increase for polystyrene brushes) showed that polymer growth was not only on the surface but also within the particles, and this diameter increase could be adjusted through changes in the molecular weight of the polymers. The microspheres were characterized by elemental analysis, IR spectroscopy, particle size analysis, and optical microscopy. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 2145–2154, 2005     

Alternating Copolymerization by Nitroxide‐Mediated Polymerization and Subsequent Orthogonal Functionalization

A novel method for the preparation of functionalized alternating copolymers is presented. Nitroxide‐mediated polymerization of hexafluoroisopropyl acrylate with 7‐octenyl vinyl ether provides the corresponding alternating polymer, which can be chemically modified using two orthogonal polymer‐analogous reactions. A thiol–ene click reaction followed by amidation provides dual‐functionalized alternating copolymers. The potential of this method is illustrated by the preparation of a small library (15 examples) of functionalized alternating copolymers.     

Nitroxide‐Mediated Radical Polymerization in Microemulsion

Nitroxide‐mediated polymerizations of styrene in microemulsion have been carried out at 125 °C using the cationic surfactant tetradecyltrimethylammonium bromide and the nitroxides 2,2,6,6‐tetramethylpiperidinyl‐1‐oxy (TEMPO) and N‐tert‐butyl‐N‐[1‐diethylphosphono‐(2,2‐dimethylpropyl)] nitroxide (SG1). TEMPO‐mediated polymerizations were extremely slow, with large particles (d_n = 39–129 nm) and broad molecular weight distributions (MWDs). The origin of the broad MWDs was likely significant alkoxyamine decomposition and differing diffusion rates of monomer and low MW alkoxyamines (and nitroxide) between monomer‐swollen micelles and polymer particles. SG1‐mediated polymerizations proceeded at higher rates, resulting in nanoparticles (d_n = 21–37 nm) and lower than for TEMPO.

     

Nitroxide‐Mediated Polymerization of Bio‐Based Farnesene with a Functionalized Methacrylate

Farnesene (Far) is a bio‐based terpene monomer that is similar in structure to commercially used dienes like butadiene and isoprene. Nitroxide‐mediated polymerization (NMP) is adept for the polymerization of dienes, but not particularly effective at controlling the polymerization of methacrylates using commercial nitroxides. In this study, Far is statistically copolymerized with a functional methacrylate, glycidyl methacrylate (GMA), by NMP using N‐succinimidyl modified commercial BlocBuilder (NHS‐BB) initiator. Reactivity ratios are determined to be r _Far = 0.54 ± 0.04 and r _GMA = 0.24 ± 0.02. The ability of the poly(Far‐stat‐GMA) chains to reinitiate for chain extension with styrene showed a clear shift in molecular weight and monomodal distribution. Copolymerizations using a new alkoxyamine, Dispolreg 007 (D7), is explored as it is shown to homopolymerize methacrylates, but not yet reported for statistical copolymerizations. Bimodal molecular weight distributions are observed when an equimolar ratio of Far and GMA is copolymerized with D7 due to slow decomposition of the initiator, but chain ends are active as shown by successful chain extension with styrene. Both NHS‐BB and D7 initiators are used to synthesize poly[Far‐b‐(GMA‐stat‐Far)] and poly(Far‐b‐GMA) diblock copolymers. While the NHS‐BB initiated polymer chains have lower dispersity, D7 exhibits more linear polymerization kinetics and maintains more active chain ends.     

Simultaneous Binary Mixed Homopolymer Brush Formation by Combining Nitroxide‐Mediated Radical Polymerization and Living Cationic Ring‐Opening Polymerization

A simple approach for one‐pot, one‐step binary mixed homopolymer brush synthesis was devised by combining nitroxide‐mediated radical polymerization of styrene and living cationic ring‐opening polymerization of 2‐phenyl‐2‐oxazoline. Surface characterization techniques such as ATR‐FTIR, ellipsometry, XPS, and contact angle measurements were performed in this research. The mixed homopolymer brush exhibited reversible surface property changes when subjected to different solvents.     

Nitroxide‐Mediated Polymerization of Methacrylic Esters: Insights and Solutions to a Long‐Standing Problem

Nitroxide‐mediated polymerization (NMP) is one of the most powerful reversible deactivation radical polymerization techniques and has incredibly gained in maturity and robustness over the last decades. However, control of methacrylic esters is one of the different aspects of NMP that still requires improvement. This family of monomers always represented an important challenge for NMP, despite the many different nitroxide structures that have been designed over the course of time. This Review aims to present the most successful strategies directed toward the control of the NMP technique of methacrylic esters and especially methyl methacrylate. NMP‐derived materials comprising uncontrolled methacrylate segments will also be discussed.

     

Surface Grafting via Photo‐Induced Copper‐Mediated Radical Polymerization at Extremely Low Catalyst Concentrations

Surface‐initiated photo‐induced copper‐mediated radical polymerization is employed to graft a wide range of polyacrylate brushes from silicon substrates at extremely low catalyst concentrations. This is the first time that the controlled nature of the reported process is demonstrated via block copolymer formation and re‐initiation experiments. In addition to unmatched copper catalyst concentrations in the range of few ppb, film thicknesses up to almost 1 μm are achieved within only 1 h.

     

Nitroxide‐Mediated Polymerization of 2‐Hydroxyethyl Methacrylate (HEMA) Controlled with Low Concentrations of Acrylonitrile and Styrene

Nitroxide‐mediated controlled radical polymerization of 2‐hydroxyethyl methacrylate (HEMA) is achieved using the copolymerization method with a small initial concentration of acrylonitrile (AN, 5–16 mol%)) or styrene (S, 5–10 mol%). The polymerization is mediated by N‐tert‐butyl‐N‐(1‐diethyl phosphono‐2,2‐dimethyl propyl) nitroxide (SG1)‐based BlocBuilder unimolecular alkoxyamine initiator modified with an N‐succinimidyl ester group (N‐hydroxysuccinimide‐BlocBuilder). As little as 5% molar feed of acrylonitrile results in a controlled polymerization, as evidenced by a linear increase in number average molecular weight M _n with conversion and dispersities (? ) as low as 1.30 at 80% conversion in N ,N‐dimethylformamide (DMF) at 85 °C. With S as the controlling comonomer, higher initial S composition (≈10 mol%) is required to maintain the controlled copolymerization. Poly(HEMA‐ran‐AN)s with M _n ranging from 5 to 20 kg mol^?1 are efficiently chain extended using n‐butyl methacrylate/styrene mixtures at 90.0 °C in DMF, thereby showing a route to HEMA‐based amphiphilic block copolymers via nitroxide‐mediated polymerization.

     

Tailored Poly(2‐oxazoline) Polymer Brushes to Control Protein Adsorption and Cell Adhesion

POx bottle‐brush brushes (BBBs) are synthesized by SIPGP of 2‐isopropenyl‐2‐oxazoline and consecutive LCROP of 2‐oxazolines on 3‐aminopropyltrimethoxysilane‐modified silicon substrates. The side chain hydrophilicity and polarity are varied. The impact of the chemical composition and architecture of the BBB upon protein (fibronectin) adsorption and endothelial cell adhesion are investigated and prove extremely low protein adsorption and cell adhesion on BBBs with hydrophilic side chains such as poly(2‐methyl‐2‐oxazoline) and poly(2‐ethyl‐2‐oxazoline). The influence of the POx side chain terminal function upon adsorption and adhesion is minor but the side chain length has a significant effect on bioadsorption.

     

Copolymerization of 2,3,4,5,6‐Pentafluorostyrene and Methacrylic Acid by Nitroxide‐Mediated Polymerization: The Importance of Reactivity Ratios

Amphiphilic block copolymers of 2,3,4,5,6‐pentafluorostyrene (PFS) and methacrylic acid (MAA) are synthesized via nitroxide‐mediated polymerization (NMP). It is established that to obtain a controlled copolymerization a minimum of 40 mol% of PFS is required, which is significantly greater than other copolymerization systems such as using 4.5–8 mol% styrene or 1 mol% of 9‐(4‐vinylbenzyl)‐9H‐carbazole to control the copolymerization of methacrylates. It is surmised that this lack of control is due to the reactivity ratios that favor the addition of MAA rather than PFS (r_PFS = 0.14, r_MAA = 6.97). However this reactivity ratio pair suggests that a one‐shot delayed injection approach can be utilized to synthesize almost pure block copolymers in one pot. Therefore, poly(PFS)‐b‐(PFS‐ran‐MAA) block copolymers are synthesized by a one‐shot delayed addition of MAA. While the concentration of irreversibly terminated chains is evident these results suggest a promising route to the synthesis of fluorinated amphiphilic block copolymers by NMP.

     

Self‐Assembly in Water of Poly(acrylic acid)‐Based Diblock Copolymers Synthesized by Nitroxide‐Mediated Polymerization

Summary: Amphiphilic diblock copolymers consisting of a hydrophilic block, poly(acrylic acid), and a hydrophobic block, polystyrene, were synthesized by direct nitroxide‐mediated polymerization using the PS block as a macro‐initiator for the first time. Several techniques were used to characterize the amphiphilic block copolymers (size exclusion chromatography, NMR spectroscopy). The proposed method can lead to samples with a broad range of composition and molar mass. Preliminary studies of their self‐assembly in aqueous medium using fluorescence spectroscopy and small‐angle neutron scattering are presented.

Schematic of the formation of the PS‐b‐PAA block copolymers and their micellization in aqueous media.