Morphological mapping and analysis of poly[styrene‐b‐(ethylene‐co‐butylene)‐b‐styrene] and its clay nanocomposites by atomic force microscopy

Atomic force microscopy was successfully applied for comprehensive nanoscale surface and bulk morphological characterization of thermoplastic elastomeric triblock copolymers: poly[styrene‐b‐(ethylene‐co‐butylene)‐b‐styrene] (SEBS) having different block lengths and their clay based nanocomposites. Commercially available Cloisite®20A and octadecyl (C₁₈) ammonium ion modified montmorillonite clay (OC) prepared in our laboratory by cation exchange reaction were used. The phase detected images in the tapping mode atomic force microscopy exhibited a well‐ordered phase separated morphology consisting of bright nanophasic domains corresponding to hard component and darker domains corresponding to softer rubbery ethylene‐co‐butylene (PEB) lamella for all the neat triblock copolymers. This lamellar morphology gave a domain width of 19–23 nm for styrenic nanophase and 12–15 nm for ethylene‐co‐butylene phase of SEBS having end to mid block length ratio of 30:70 and block molecular weights of 8800–41,200–8800. On increasing the ratio of block lengths of the polymer matrix and the selectivity of the solvent toward the blocks used for casting, the morphological features of the resultant films altered along with change in domain thickness. The phase images showed position and distribution of the brightest clay stacks in the dark‐bright contrast of the base matrix of the nanocomposite. Exfoliated and intercalated‐exfoliated morphology obtained in the case of Cloisite®20A and OC‐based SEBS nanocomposites, respectively, is further supported by X‐ ray diffraction and transmission electron microscopy studies. The lamellar thickness of the soft phases widened to 50–75 nm, where the layered clay silicates (40–54 nm in length and 4–17 nm in width) were embedded in the soft rubbery phases in the block copolymeric matrix of the nanocomposite. The marginally thicker width of the hard styrenic phases and slightly shrinked width of the soft rubbery lamella can be observed from the regions where no nanofiller is present. Distinct differences in bulk morphologies of the nanocomposites prepared in the melt and the solution processes were obtained with nanocomposites. The presence of clay particles was evident from the almost zero pull‐off and snap‐in force in the force‐distance analysis of SEBS based nanocomposite. This analysis also revealed stronger tip interaction resulting in highest contact and adhesive forces with the softer PEB region relative to the harder PS region. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 52–66, 2007     

Poly(lactic acid)/(styrene‐ethylene‐butylene‐styrene)‐g‐maleic anhydride copolymer/sepiolite nanocomposites: Investigation of thermo‐mechanical and morphological properties

In this study, sepiolite nanoclay is used as reinforcing agent for poly(lactic acid) (PLA)/(styrene‐ethylene‐butylene‐styrene)‐g‐maleic anhydride copolymer (SEBS‐g‐MA) 90/10 (w/w) blend. Effects of sepiolite on thermal behavior, morphology, and thermomechanical properties of PLA/SEBS‐g‐MA blend were investigated. Differential scanning calorimetry results showed 7% improvement in crystallinity at 0.5 wt% of sepiolite. The nanocomposite exhibited approximately 36% increase in the tensile modulus and 17% increase in toughness as compared with the blend matrix at 0.5 and 2.5 wt% of sepiolite respectively. Field emission scanning electron microscopy and transmission electron microscopy images exhibited sepiolite‐induced morphological changes and dispersion of sepiolite in both PLA and SEBS‐g‐MA phases. Dynamic mechanical analysis and wide angle X‐ray diffraction present evidences in support of the reinforcing nature of sepiolite and phase interaction between the filler and the matrix. This study confirms that sepiolite can improve tensile modulus and toughness of PLA/SEBS‐g‐MA blend.     

Effects of poly[styrene‐b‐(ethylene‐co‐butylene)‐b‐styrene] on the charge distributions of low‐density polyethylene/polystyrene blends

The effect of the triblock copolymer poly[styrene‐b‐(ethylene‐co‐butylene)‐b‐styrene] (SEBS) on the formation of the space charge of immiscible low‐density polyethylene (LDPE)/polystyrene (PS) blends was investigated. Blends of 70/30 (wt %) LDPE/PS were prepared through melt blending in an internal mixer at a blend temperature of 220 °C. The amount of charge that accumulated in the 70% LDPE/30% PS blends decreased when the SEBS content increased up to 10 wt %. For compatibilized and uncompatibilized blends, no significant change in the degree of crystallinity of LDPE in the blends was observed, and so the effect of crystallization on the space charge distribution could be excluded. Morphological observations showed that the addition of SEBS resulted in a domain size reduction of the dispersed PS phase and better interfacial adhesion between the LDPE and PS phases. The location of SEBS at a domain interface enabled charges to migrate from one phase to the other via the domain interface and, therefore, resulted in a significant decrease in the amount of space charge for the LDPE/PS blends with SEBS. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 2813–2820, 2004     

Poly(butylene terephthalate)/clay nanocomposite compatibilized with poly(ethylene‐co‐glycidyl methacrylate). II. Nonisothermal crystallization

Melting behaviors and nonisothermal crystallization of poly(butylene terephthalate)/poly(ethylene‐co‐glycidyl methacrylate) (PBT/PEGMA), PBT/commercial modified montmorillonite clays (PBT/Clay), and PBT/exfoliated silicates (PBT/PEGMA/Clay) nanocomposites were studied by wide‐angle X‐ray diffraction and differential scanning calorimeter. PEGMA is used as a compatibilizer. For both isothermally and nonisothermally crystallized samples, PEGMA facilitates the recrystallization of PBT during the heating scans, and leads to a less degree of perfection of the crystals. However, the clay hinders the recrystallization growth during heating scans, and increases perfection of the crystals. Nonisothermal crystallization kinetics was described by kinetic models and undercooling was taken into account. The PEGMA would lead to an increase of the blend viscosity, rendering the chains less mobile and lower the crystallizability of PBT in PBT/PEGMA. The well‐dispersed exfoliated silicates in PBT/PEGMA/Clay cause a large number of nuclei to precede crystallization. The fold surface free energy (σ_e) and activation energy also supported the interpretation. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 564–576, 2008     

Influence of extender oil composition on flowing property,thermal stability,and morphology of styrene‐b‐ethylene‐co‐butylene‐b‐styrene copolymer/polypropylene/oil blends

In this study, a series of styrene‐b‐ethylene‐co‐butylene‐b‐styrene copolymer (SEBS)/polypropylene (PP)/oil blends with different kinds of oil composition was developed through melt blending. The effect of oil with different composition and properties on its phase equilibrium and “redistribution” in multiphasic SEBS elastomer was systematically studied for the first time. Moreover, an integral influencing mechanism of oil composition on the structure and properties of SEBS/PP/oil blends was also put forward. The mineral oil was mainly distributed in ethylene/butylene (EB)/PP phase, which greatly enhanced the processing flowability of SEBS/PP/oil blends. With increasing oil C_N content, a redistribution of oil appeared and excess naphthenic oil (NO) entered the interphase of soft and hard phases. The dynamic mechanical thermal analysis (DMTA) analysis indicated that the polystyrene (PS) phase was plasticized, which also helped to improve the processing fluidity of blends. However, the plasticizing of physical cross‐linking point PS resulted in a decrease in mechanical strength and thermal stability. Small‐angle X‐ray scattering (SAXS) and transmission electron microscope (TEM) results showed that PS phase (45 nm to 55 nm) cylindrically distributed in EB/PP/oil matrix, the excess NO in the interphase enlarged the distance between PS phase and widen the escape channel for oil migration. At over 45% oil C_N content, the electron density difference between soft and hard phases reduced to the minimum, same as T_gPS, indicating a deeper plasticizing effect. The PS phase swelled and exhibited elastic behavior; thus, the force could be uniformly transferred between two phases. Importantly, a recover in strength and thermal stability was observed in O‐5 blend. This work significantly filled the gap of studies in oil‐extended thermoplastic elastomers (TPEs), exhibiting great theoretical guiding significance and application value.     

Properties and morphology of recycled poly(ethylene terephthalate)/bisphenol a polycarbonate/poly(styrene‐b‐(ethylene‐co‐butylene)‐b‐styrene) blends by low‐temperature solid‐state extrusion

Among the various methods available for recycling plastics waste, blending technology is a straightforward and relatively simple method for recycling. In this paper, a new blending technology, low‐temperature solid‐state extrusion, was discussed. Several recycled poly(terephthalate ethylene)/bisphenol a polycarbonate/poly(styrene‐b‐(ethylene‐co‐butylene)‐b‐styrene) blends (R‐PET/PC/SEBS blends) have been prepared by this technology. The results show that thermal and hydrolytic degradation of R‐PET is improved when extruding temperature was between the glass transition temperature (T_g) and cold crystallization temperature (T_cc). Elongation at break and notched impact strength were increased evidently, from 15.9% to 103.6, and from 8.6 kJ/m² to 20.4 kJ/m², respectively. The appropriate rotating speed of screws was between 100 and 150 rpm. At the same time, the appropriate rotating speed of the screws brings a suitable shear viscosity ratio of R‐PET and PC, which is of advantage to blending of R‐PET and PC together with SEBS. Dispersion of minor phase, PC and SEBS, became finer and smaller, to about 1 µm. Chain extender, Methylenediphenyl diisocyanate (MDI) can react with the end‐carboxyl group and end‐hydroxyl group of R‐PET. FT‐IR spectra testified that the reactions have been happened in the extruding process. A chain extending reaction not only increased the molecular weight of PET and PC, but also can synthesize PET‐g‐PC copolymer to act as a reactive compatilizer. An SEM micrograph shows that a micro‐fiber structure of PET was formed in the blend sample. Copyright © 2007 John Wiley & Sons, Ltd.     

Synthesis of amphiphilic block–graft copolymers [poly(styrene‐b‐ethylene‐co‐butylene‐b‐styrene)‐g‐poly(acrylic acid)] and their aggregation in water

Novel block–graft copolymers [poly(styrene‐b‐ethylene‐co‐butylene‐b‐styrene)‐g‐poly(tert‐butyl acrylate)] were synthesized by the atom transfer radical polymerization (ATRP) of tert‐butyl acrylate (tBA) with chloromethylated poly(styrene‐b‐ethylene‐co‐butylene‐b‐styrene) (SEBS) as a macromolecular initiator. The copolymers were composed of triblock SEBS as the backbone and tBA as grafts attached to the polystyrene end blocks. The macromolecular initiator (chloromethylated SEBS) was prepared by successive hydrogenation and chloromethylation of SEBS. The degree of chloromethylation, ranging from 1.6 to 36.5 mol % according to the styrene units in SEBS, was attained with adjustments in the amount of SnCl₄ and the reaction time with a slight effect on the monodispersity of the starting material (SEBS). The ATRP mechanism of the copolymerization was supported by the kinetic data and the linear increase in the molecular weights of the products with conversion. The graft density was controlled with changes in the functionality of the chloromethylated SEBS. The average length of the graft chain, ranging from a few repeat units to about two hundred, was adjusted with changes in the reaction time and alterations in the initiator/catalyst/ligand molar ratio. Incomplete initiation was detected at a low conversion; moreover, for initiators with low functionality, sluggish initiation was overcome with suitable reaction conditions. The block–graft copolymers were hydrolyzed into amphiphilic ones containing poly(acrylic acid) grafts. The aggregation behavior of the amphiphilic copolymers was studied with dynamic light scattering and transmission electron microscopy, and the aggregates showed a variety of morphologies. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 1253–1266, 2002     

Morphology and elastic modulus of novel poly[oligo(ethylene glycol) diacrylate]‐montmorillonite nanocomposites

Novel thermosetting poly[oligo(ethylene glycol) diacrylate]‐sodium montmorillonite nanocomposites containing a range of clay volume fractions were prepared by an in situ polymerization method. X‐ray diffraction showed that the basal plane spacing of the clay was increased to approximately 1.7 nm regardless of clay volume fraction. Transmission electron microscopy confirmed the basal spacing and intercalated structure. The elastic moduli of the composites were measured using ultrasonic pulse‐echo equipment. The results show that the Young's modulus and shear modulus increase with nominal clay volume fraction up to 0.22, and are in good agreement with the well‐established Christensen method and derived Hashin–Shtrikman bounds for conventional composites provided that the true volume fraction of clay reinforcement filler is calculated. At low clay volume fractions, the composites were transparent. When the nominal clay volume fraction was further increased, cracks and porous surfaces appeared, as observed by scanning electron microscopy. These defects decreased the elastic modulus, indicating an upper limit for clay additions in this preparation route. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 1785–1793, 2005     

Morphology and Linear Viscoelasticity of Poly[ethylene‐co‐(1‐octene)]/Layered Silicate Nanocomposites

Poly[ethylene‐co‐(1‐octene)] nanocomposites with different microstructures were prepared with two kinds of organoclay by melt intercalation. X‐ray diffraction and transmission electron microscopy were used to characterize the morphology of the composites. Linear storage moduli of the composites in the melt state were found to increase greatly with increasing the extent of dispersion of silicate layers and showed an obvious sensitivity to the morphologies of the composites.     

Nonisothermal crystallization behavior of poly(butylene adipate‐co‐terephthalate)/clay nano‐biocomposites

The study of the nonisothermal crystallization behavior of layered silicates micro‐ and nano‐biocomposites based on poly(butylene adipate‐co‐terephthalate) (PBAT), a biodegradable copolyester, has been carried out with different theoretical models. They were applied and developed with the aim to describe and better understand the influence of the layered silicates dispersion on crystallization. The nucleation efficiency of the layered silicates has been demonstrated with the use of the “Modified Avrami model,” thanks to the higher crystallization rate parameter, Z_c, and of the lower crystallization half‐time, t_1/2, compared to the neat matrix. The crystallization activation energies, E_a, calculated from “Kissinger's model” have shown that layered silicates have a negative effect on the crystallite growth process. Thus, these analyses have shown that layered silicates have a double effect on the crystallization process. These two opposites' phenomena depend on the dispersion quality and are more pronounced for the intercalated nano‐biocomposites. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 1503–1510, 2007     

Synthesis by ATRP of poly(ethylene‐co‐butylene)‐block‐polystyrene,poly(ethylene‐co‐butylene)‐block‐poly(4‐acetoxystyrene) and its hydrolysis product poly(ethylene‐co‐butylene)‐block‐poly(hydroxystyrene)

Diblock copolymers of poly(ethylene‐co‐butylene) and polystyrene or poly(4‐acetoxystyrene) are synthesized by atom transfer radical polymerization (ATRP) using a 2‐bromopropionic ester macroinitiator prepared from commercial monohydroxyl functional narrow dispersity hydrogenated polybutadiene (Kraton Liquid Polymer, L‐1203). ATRP carried out in bulk and in xylene solution with cuprous bromide and two different complexing agents 2,2′‐bipyridine (bipy) and 1,1,4,7,10,10‐hexamethyltriethylenetetraamine (HMTETA) yielded well‐defined diblock copolymers with polydispersities around 1,3. The diblock copolymer with poly(4‐acetoxystyrene) was hydrolyzed to the corresponding poly(4‐hydroxystyrene) sequence.     

Structural and mechanical behavior of polypropylene/ maleated styrene‐(ethylene‐co‐butylene)‐styrene/sisal fiber composites prepared by injection molding

Hybrid composites consisting of isotactic poly(propylene) (PP), sisal fiber (SF), and maleic anhydride grafted styrene‐(ethylene‐co‐butylene)‐styrene copolymer (MA‐SEBS) were prepared by melt compounding, followed by injection molding. The melt‐compounding torque behavior, thermal properties, morphology, crystal structure, and mechanical behavior of the PP/MA‐SEBS/SF composites were systematically investigated. The torque test, thermogravimetric analysis, differential scanning calorimetric, and scanning electron microscopic results all indicated that MA‐SEBS was an effective compatibilizer for the PP/SF composites, and there was a synergism between MA‐SEBS and PP/SF in the thermal stability of the PP/MA‐SEBS/SF composites. Wide‐angle X‐ray diffraction analysis indicated that the α form and β form of the PP crystals coexisted in the PP/MA‐SEBS/SF composites. With the incorporation of MA‐SEBS, the relative amount of β‐form PP crystals decreased significantly. Mechanical tests showed that the tensile strength and impact toughness of the PP/SF composites were generally improved by the incorporation of MA‐SEBS. The instrumented drop‐weight dart‐impact test was also used to examine the impact‐fracture behavior of these composites. The results revealed that the maximum impact force (F_max), impact‐fracture energy (E_T), total impact duration (t_r), crack‐initiation time (t_init), and crack‐propagation time (t_prop) of the composites all tended to increase with an increasing MA‐SEBS content. From these results, the incorporation of MA‐SEBS into PP/SF composites can retard both the crack initiation and propagation phases of the impact‐fracture process. These prolonged the crack initiation and propagation time and increased the energy consumption during impact fracture, thereby leading to toughening of PP/MA‐SEBS/SF composites. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 1214–1222, 2002     

Brominated poly(isobutylene‐co‐para‐methylstyrene) (BIMS)‐clay nanocomposites: Synthesis and characterization

In this work, preparation and properties of different nanoclays modified by organic amines (octadecyl amine, a primary amine, and hexadecyltrimethylammonium bromide, a tertiary amine) and brominated polyisobutylene‐co‐paramethylstyrene (BIMS)‐clay nanocomposites are reported. The clays and the rubber nanocomposites have been characterized with the help of Fourier transform infrared spectroscopy (FTIR), transmission electron microscopy (TEM), and X‐ray diffraction (XRD). The X‐ray diffraction peaks observed in the range of 3 °–10 ° for the modified clays disappear in the rubber nanocomposites. TEM photographs show predominantly exfoliation of the clays in the range of 12 ± 4 nm in the BIMS. In the FTIR spectra of the nanocomposites, there are common peaks of virgin rubber as well as those of the clays. Excellent improvement in mechanical properties like tensile strength, elongation at break, and modulus is observed on incorporation of the nanoclays in the BIMS. Structure‐property correlation in the above nanocomposites is attempted. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 4489–4502, 2004     

Influence of the styrene–maleate ratio on the structure–property relationships of unsaturated polyester networks

Several structural series of unsaturated polyester networks which had different isophthalic acid–maleic anhydride ratios or different precentage rates of styrene incorporated in the network were studied by means of thermomechanical tests. It was demonstrated that the transition zone (α and β) did not correspond specifically to a polytyrene phase but could be linked to the presence of microdomains of different structures within the polyester network. It is the successive setting in motion of these microdomains, under the effect of a rise in temperature, which creates a broad transition zone. Structural chain formations based on the resin components (prepolymer and styrene) were proposed and linked to the transition temperatures detected. The improved knowledge of the structure and the various microdomains present within the networks will provide a better apprehension of the hydrolytic stability of unsaturated polyester materials.     

Controlled epoxidation of poly(styrene‐b‐isoprene‐b‐styrene) block copolymer for the development of nanostructured epoxy thermosets

To be used as templates for nanostructured thermosets, a commercial poly(styrene‐b‐isoprene‐b‐styrene) (SIS) block copolymer (BCP) was epoxidized by three different epoxidation procedures. An exhaustive analysis of methodologies using metal catalyzed/hydrogen peroxide, dimethyldioxirane (DMDO), and meta‐chloroperbenzoic acid (m‐CPBA) was performed to obtain reactive BCPs. The DMDO approach was the best strategy to obtain highly epoxidized SIS BCP (85 mol %) without formation of side products. Careful control in BCP epoxidation by metal catalyzed/hydrogen peroxide and m‐CPBA approaches led to a maximum epoxidation degree (ED) of approximately 60 mol % without the formation of side products. The ED by metal catalyzed/hydrogen peroxide strategy could be further increased to 69 mol %, but a significant amount of crosslinking, ring opening, and polymer chain scission reactions were detected by spectroscopic and chromatographic techniques. The miscibility of epoxidized BCPs with diglycidyl ether of bisphenol‐A epoxy system before and after curing was analyzed to develop nanostructured epoxy thermosets. For ED higher than 69 mol %, BCPs were miscible, while those with lower ED presented macrophase separation. Highly epoxidized BCPs obtained by the DMDO methodology were successfully used to obtain ordered nanodomains inside the epoxy matrix, as determined by atomic force microscopy. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Synthesis and Characterization of Crystalline Styrene‐b‐(Ethylene‐co‐Butylene)‐b‐Styrene Triblock Copolymers

By merit of dual catalysis of the cationic rare‐earth complex [(η⁵‐Flu‐CH₂‐Py)Ho(CH₂SiMe₃)₂(THF) (Flu = fluorenyl, Py = pyridyl) for the living polymerizations of butadiene (BD) and styrene (St), the crystalline styrene‐butadiene‐styrene (SBS) triblock copolymers consisting of elastic polybutadiene (PBD) sequences with suitable 1,4 regularity (about 70%) and crystalline syndiotactic polystyrene (sPS, [rrrr] > 99%) sequences were successfully synthesized through sequential addition of St, BD, and St monomers. The catalytic system showed high polymerization activities for St and BD in a controlled manner. The crystalline styrene‐b‐(ethylene‐co‐butylene)‐b‐styrene (SEBS) triblock copolymers were obtained by hydrogenation of the above SBS copolymers. The observation of a strong endothermic peak at 266 °C in their differential scanning calorimetry (DSC) curves confirmed the existence of the sPS blocks in the crystalline SEBS different from the industrial product Kraton SEBS‐1652. Thermal degradation temperature of the crystalline SEBS (418 ± 2 °C) indicated the well thermostability and process window of this polymer. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 55, 1243–1249     

Nonlinear viscoelastic behavior of styrene‐[ethylene‐(ethylene‐propylene)]‐styrene block copolymer

Studies on the nonlinear viscoelastic behavior of styrene‐[ethylene‐(ethylene‐propylene)]‐styrene block copolymer (SEEPS) were carried out. The nonlinear viscoelastic region was determined through dynamic strain sweep test, and the critical shear strain (γ_c) of transition from linear viscoelastic region to nonlinear viscoealstic region was obtained. The relaxation time and modulus corresponding to the characteristic relaxation modes were also acquired through simulating the linear relaxation modulus curves using Maxwell model, and the damping functions were evaluated. Meanwhile, it is found that the nonlinear relaxation modulus obtained at relatively low shear strains follows the strain–time separation principle, and the damping function of SEEPS can be fit to Laun double exponential model well. Moreover, the successive start‐up of shear behavior, the steady shear behavior, and the relaxation behavior after steady shear were investigated, respectively. The results showed that Wagner model, derived from the K‐BKZ (Kearsley‐Bernstein, Kearsley, Zapas) constitutive equation, could simulate the experiment data well, and in addition, experiment data under the lower shear rates are almost identical with the fitting data, but there exists some deviation for data under considerable high shear rates. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 1309–1319, 2006     

Syntheses and characterizations of poly[2‐(dimethylamino)ethyl methacrylate]–poly(propylene oxide)–poly[2‐(dimethylamino)ethyl methacrylate] ABA triblock copolymers

A novel, near‐monodisperse, well‐defined ABA triblock copolymer, poly[2‐(dimethylamino)ethyl methacrylate]‐b‐poly(propylene oxide)‐b‐poly[2‐(dimethylamino)ethyl methacrylate], was synthesized via oxyanion‐initiated polymerization. The initiator was a telechelic‐type potassium alcoholate prepared from poly(propylene glycol) and KH in dry tetrahydrofuran. The copolymers produced were characterized by Fourier transform infrared, ¹H NMR, and gel permeation chromatography (GPC). GPC and ¹H NMR analyses showed that the products obtained were the desired copolymers, with narrow molecular weight distributions (ca. 1.09–1.11) very close to that of the original poly(propylene glycol). ¹H NMR, surface tension measurements, and dynamic light scattering all indicated that the triblock copolymer led to interesting aqueous solution behaviors, including temperature‐induced micellization and very high surface activity. © 2002 John Wiley & Sons, Inc. J Polym Sci Part A: Polym Chem 40: 624–631, 2002; DOI 10.1002/pola.10144     

Specific interaction governing the melt intercalation of clay with poly(styrene‐co‐acrylonitrile) copolymers

In the melt intercalation of cation‐exchange clay, mixtures of montmorillonite and poly(styrene‐co‐acrylonitrile) (SAN) with various acrylonitrile contents were studied to examine the effect of specific interaction. When organic molecules with hydroxyl groups were used as intercalants for the clay, the amount of SAN penetrating the gallery of the layered structure of the clay and the corresponding increase in the gallery height occurred at a much higher rate because of the attractive specific interaction between acrylonitrile groups and polar groups on the clay surface. However, there was a limit to the increase in the gallery height, and the tendency for the gallery height to increase with the acrylonitrile group content disappeared when the acrylonitrile content was greater than 30 wt %, implying that excessive attractive interaction on the clay surfaces and polymer molecules glued the two adjacent silicate layers together; consequently, the increase in the gallery height could not be accomplished. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 2430–2435, 2001     

Morphology and thermal properties of poly(L‐lactide)/poly(butylene succinate‐co‐butylene adipate) compounded with twice functionalized clay

Poly(L ‐lactide) (PLLA)/poly(butylene succinate‐co‐butylene adipate) (PBSA) blends were compounded with Cloisite 25A® (C25A) and C25A functionalized with epoxy groups, respectively. Epoxy groups on the surface of C25A were introduced by treating C25A with (glycidoxypropyl)trimethoxy silane (GPS) to produce so called Twice Functionalized Organoclay (TFC). Variation of morphology and properties of PLLA/PBSA/C25A composites was investigated before and after the treatment with GPS. The morphological structure of the composites was analyzed by using X‐ray diffractometry (XRD) and transmission electron microscopy (TEM). The silicate layers of PLLA/PBSA/TFC were exfoliated to a larger extent than PLLA/PBSA/C25A. Incorporation of the epoxy groups on C25A improved significantly elongation at break as well as tensile modulus and tensile strength of PLLA/PBSA/C25A. The larger amount of exfoliation of the silicate layers in PLLA/PBSA/TFC as compared with that in PLLA/PBSA/C25A was attributed to the increased interfacial interaction between the polyesters and the clay due to chemical reaction. Thermo gravimetric analysis revealed that both T_5%, which was the temperature corresponding to 5% weight loss, and activation energy of thermal decomposition of PLLA/PBSA/TFC were far superior to those of PLLA/PBSA/C25A as well as to those of PLLA/PBSA, indicating that the composites with exfoliated silicate layers were more thermally stable than those with intercalated silicate layers. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 478–487, 2005