Impact fracture toughness of polyamide‐6/montmorillonite nanocomposites toughened with a maleated styrene/ethylene butylene/styrene elastomer

Polyamide‐6 (PA6)/montmorillonite (MMT) nanocomposites toughened with maleated styrene/ethylene butylene/styrene (SEBS‐g‐MA) were prepared via melt compounding. Before melt intercalation, MMT was treated with an organic surfactant agent. Tensile and impact tests revealed that the PA6/4% MMT nanocomposite fractured in a brittle mode. The effects of SEBS‐g‐MA addition on the static tensile and impact properties of PA6/4% MMT were investigated. The results showed that the SEBS‐g‐MA addition improved the tensile ductility and impact strength of the PA6/4% MMT nanocomposite at the expenses of its tensile strength and stiffness. Accordingly, elastomer toughening represents an attractive route to novel characteristics for brittle clay‐reinforced polymer nanocomposites. The essential work of fracture (EWF) approach under impact drop‐weight conditions was used to evaluate the impact fracture toughness of nanocomposites toughened with an elastomer. Impact EWF measurements indicated that the SEBS‐g‐MA addition increased the fracture toughness of the PA6/4% MMT nanocomposite. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 585–595, 2005     

Effect of montmorillonite on structure and properties of nanocomposite with PA6/PS/elastomer matrix

Polyamide nanocomposites with fair balance of mechanical properties were recently obtained by addition of finely dispersed clay-compatibilized rubber or rigid PS phase. This work deals with combination of both components, which recently led also to enhanced mechanical behaviour in an analogous reactively compatibilized ternary system.Application of clay to PA6/PS/EPR matrix leads to a decrease in particle size analogously to corresponding binary blends, but the effect of clay on toughness is predominantly contradictory, i.e., a decrease with increasing clay content was found. Also the toughening effect of formed core-shell (elastomer/clay) particles is lower in comparison with binary PA6/EPR. At the same time, in contrast to the PA/PS system, the presence of core-shell particles formed by PS/C15 preblending leads to fair mechanical behaviour including enhanced toughness. This documents a complex affecting of the system behaviour by clay and the expected synergistic cooperation of numerous clay-induced changes in both component parameters and structure. The obtained results indicate that a proper combination of rigid and elastomeric inclusions can lead to nanocomposites with balanced and enhanced mechanical behaviour.     

Polyamide‐6/natural clay mineral nanocomposites prepared by solid‐state shear milling using pan‐mill equipment

The polyamide‐6 (PA6)/natural clay mineral nanocomposites were successfully prepared by solid‐state shear milling method without any treatment of clay mineral and additives. PA6/clay mixture was pan‐milled to produce PA6/clay compounding powder, using pan‐mill equipment. The obtained powder as master batch was diluted with neat PA6 to prepare composites by a twin‐screw extruder. The clay silicate layers were found to be partially exfoliated and dispersed homogeneously at nanometer level in PA6 matrix. The rheological measurements and mechanical properties of nanocomposites were characterized. The shear viscosities of nanocomposites were higher than that of pure PA6, and tensile strength and tensile modulus increased, but Izod impact strength decreased, with increasing concentration of clay. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 249–255, 2006     

An Unusual Crystallization Behavior in Polyamide 6/Montmorillonite Nanocomposites

The crystallization behavior and structure of polyamide 6 (PA6) nanocomposites containing 3 wt.‐% montmorillonite (MMT) were investigated for different cooling conditions using differential scanning calorimetry and X‐ray diffraction. In sharp contrast to PA6 and other semicrystalline polymers, increased cooling rates resulted in higher crystallinity of PA6/MMT. The highest crystallinity (60.8%) occurred in the liquid nitrogen‐quenched PA6/MMT film. The results show that the γ‐crystalline form is dominant in the rapidly cooled PA6/MMT.     

Effects of melamine polyphosphate and halloysite nanotubes on the flammability and thermal behavior of polyamide 6

Melamine polyphosphate (MPP) and halloysite nanotubes (HNT) were introduced to polyamide 6 (PA6) by melt blending in order to improve the fire resistance. PA6 composite containing 12% flame retardants with good spinnability was obtained. The flammability of PA6 composite was characterized by limiting oxygen index (LOI), UL‐94 vertical burning and cone calorimeter (CONE) tests. The results indicated that the LOI value could reach 24.0 vol.% and UL‐94 rating could achieve V2 level at the presence of 12% flame retardants. CONE data demonstrated that peak heat release rate was significantly reduced from 554 kW/m² of neat PA6 to 368 kW/m² of the sample containing flame retardants. Thermal analysis indicated that the thermal stability and char formation were improved by the presence of flame retardants. The morphology of residue char was characterized by scanning electron microscopy; and it suggested that a network‐structured protective char layer had been formed. The possible synergism between MPP/HNT and their flame retardant mechanism was also analyzed and discussed. Copyright © 2014 John Wiley & Sons, Ltd.     

One-step water-assisted melt-compounding of polyamide 6/pristine clay nanocomposites: An efficient way to prevent matrix degradation

Polyamide 6 (PA6)/clay nanocomposites, based on organo-modified and pristine (i.e. purified but non-modified) montmorillonite, were prepared using a water-assisted extrusion process based on the injection of water during extrusion. The formation of a single PA6/water phase during extrusion (shown by High Pressure Differential Scanning Calorimetry (HPDSC)) improves the clay dispersion, decreases the PA6 melting temperature by 66 °C (so-called cryoscopic effect), and thus prevents the polymer matrix degradation during processing. This process enables the compounding of pristine clay-based nanocomposites whose dispersion state, thermal and mechanical performances are close to what is generally reported for organo-modified montmorillonite-based nanocomposites. Advantage was taken of water-assisted extrusion to optimize the clay dispersion by increasing shear rate and of the cryoscopic effect to limit the degradation by decreasing the processing temperature. Using these conditions PA6/pristine clay nanocomposites properties are similar to those of more conventional PA6/organomodified clay nanocomposites.     

Thermal properties of PA 6 and PA 6 modified with copolyamides and layered silicates

This article focuses on the thermal properties of PA 6 and additives, i.e. ternary copolyamides, concentrates consisting of binary or ternary copolyamides + nanoadditive montmorillonite Bentonite 11958 or Cloisite 15A and PA 6 fibres modified with Bentonite, copolyamide and concentrate. The copolyamides are prepared from ε-caprolactam as a major comonomer and nylon salts AN2 from adipic acid + 1-(2-aminoethyl)piperazine and ADETA from adipic acid + diethylenetriamine. All copolyamides and concentrates exhibit lower melting temperatures T _m and lower melting enthalpies ΔH _m compared to neat PA 6. PA 6 fibres modified with 0.25–2.5 wt% MMT exhibit higher melting enthalpies in comparison with unmodified PA 6 fibres. PA 6 fibres modified with 10 wt% of ternary copolyamide containing 21.4 wt% of comonomers AN2 and ADETA have higher melting enthalpy as well. PA 6 fibres modified with 10 and 20 wt% of concentrate containing the same ternary copolyamide + 5 wt% of MMT have higher melting enthalpies and higher tensile strength in comparison with these characteristics of unmodified PA 6 fibres.     

Co‐continuous Polyamide 6 (PA6)/Acrylonitrile‐Butadiene‐Styrene (ABS) Nanocomposites

Summary: Polyamide 6 (PA6)/acrylonitrile‐butadiene‐styrene (ABS) (40/60 w/w) nanocomposites with a novel morphology were prepared by the melt mixing of PA6, ABS and organoclay. The blend nanocomposites had a co‐continuous structure, in which both PA6 and styrene‐acrylonitrile (SAN) were continuous phases. It was found that the toughening rubber particles were only located in the SAN phase and the strengthening clay platelets were selectively dispersed in the PA6 phase. The co‐continuous nanocomposites showed greatly improved mechanical properties over the whole temperature range when compared with the same blend sample without clay.

Schematic diagram for the co‐continuous ABS/PA6 blend nanocomposite.     

Synthesis and characterization of organosoluble,thermoplastic elastomer/clay nanocomposites

We synthesized organosoluble, thermoplastic elastomer/clay nanocomposites by making a jelly like solution of ethylene vinyl acetate containing 28% vinyl acetate (EVA‐28) and blending it with organomodified montmorillonite. Sodium montmorillonite (Na⁺‐MMT) was made organophilic by the intercalation of dodecyl ammonium ions. X‐ray diffraction patterns of Na⁺‐MMT and its corresponding organomodified dodecyl ammonium ion intercalated montmorillonite (12Me‐MMT) showed an increase in the interlayer spacing from 11.94 to 15.78 Å. However, X‐ray diffraction patterns of the thermoplastic elastomer and its hybrids with organomodified clay contents up to 6 wt % exhibited the disappearance of basal reflection peaks within an angle range of 3–10°, supporting the formation of a delaminated configuration. A hybrid containing 8 wt % 12Me‐MMT revealed a small hump within an angle range of 5–6° because of the aggregation of silicate layers in the EVA‐28 matrix. A transmission electron microscopy image of the same hybrid showed 3–5‐nm 12Me‐MMT particles dispersed in the thermoplastic elastomer matrix; that is, it led to the formation of nanocomposites or molecular‐level composites with a delaminated configuration. The formation of nanocomposites was reflected through the unexpected improvement of thermal and mechanical properties; for example, the tensile strength of a nanocomposite containing only 4 wt % organophilic clay was doubled in comparison with that of pure EVA‐28, and the thermal stability of the same nanocomposite was higher by about 34 °C. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 2065–2072, 2002     

辐照法制备的醋酸乙烯酯/蒙脱土纳米复合材料与HDPE和PA6共混物的研究

利用γ射线辐射引发醋酸乙烯酯(VAc)在蒙脱土(MMT)中的原位插层聚合,X射线衍射测试与透射电子显微镜观察结果表明,PVAc/MMT复合材料为纳米复合材料.其与HDPE和PA6的共混物的扫描电镜测试结果表明,PVAc-MMT纳米复合物以微胶囊的形式存在于PVAc-MMT/HDPE/PA6共混物中,均匀分散的PVAc-MMT纳米复合物改变了复合材料的相结构.热失重测试结果显示,PVAc-MMT/HDPE/PA6的起始分解温度明显高于PVAc/HDPE/PA6,热失重过程差异较大,MMT纳米粒子的存在改变了材料的结构,使材料热性能得到了改善.在PVAc-MMT/HDPE/PA6共混物中,PVAc-MMT具有增强与增韧作用.     

Preparation and nonisothermal crystallization behavior of polyamide 6/montmorillonite nanocomposites

Polyamide 6 (PA6)/montmorillonite (MMT) nanocomposites were prepared via melt intercalation. The structure, mechanical properties, and nonisothermal crystallization kinetics of PA6/MMT nanocomposites were investigated by X‐ray diffraction (XRD), tensile and impact tests, and differential scanning calorimetry (DSC). Before melt compounding, MMT was treated with an organic surfactant agent. XRD traces showed that PA6 crystallizes exclusively in γ‐crystalline structure within the nanocomposites. Tensile measurements showed that the MMT additions are beneficial in improving the strength and the stiffness of PA6, at the expense of tensile ductility. Impact tests revealed that the impact strength of PA6/MMT nanocomposites tended to decrease with increasing MMT content. The nonisothermal crystallization DSC data were analyzed by Avrami, Ozawa, modified Avrami‐Ozawa, and Nedkov methods. The validity of these empirical equations on the nonisothermal crystallization process of PA6/MMT nanocomposites is discussed. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 2878–2891, 2004     

Nanocomposites based on a polyamide 6/maleated styrene-butylene-co-ethylene-styrene blend: Effects of clay loading on morphology and mechanical properties

The addition of up to 6% of an OMMT to a 70/30 polyamide 6 (PA6)/maleated styrene-ethylene/butylene-styrene (mSEBS) blend led to ternary compounds where the rigidifying effect of the clay and the toughening effect of the rubber came together. In fact, in the 70/30 blend with 3% OMMT supertough behaviour was accomplished with a modulus increase of 44% with respect to the pure PA6 matrix. When the changes in morphology of the dispersed rubber phase in presence of OMMT are discussed, the slight decrease in viscosity upon clay addition does not explain the increase in rubber particle size that indicates a decrease in the compatibilization level. Interactions between the surfactant of the OMMT and the maleic anhydride groups of modified rubber are proposed as the reason for the decrease in compatibility. The maximum impact strength attained is rather independent of the clay content and the testing temperature. The increase in modulus of the blend upon clay addition was similar to that observed for the pure PA6 matrix, while maintaining the ductile nature in the ternary PN’s, which is not always present in PA6/OMMT binary materials.     

Encapsulated clay particles in polystyrene by RAFT mediated miniemulsion polymerization

RAFT grafted montmorillonite (MMT) clays [i.e., N,N‐dimethyl‐N‐(4‐(((phenylcarbonothioyl)thio)methyl)benzyl)ethanammonium‐MMT (PCDBAB‐MMT) and N‐(4‐((((dodecylthio)carbonothioyl)thio)methyl)benzyl)‐N,N‐dimethylethanammo‐nium‐MMT (DCTBAB‐MMT)] of various loadings were dispersed in styrene (S) monomer and the resultant mixtures emulsified and sonicated in the presence of a hydrophobe (hexadecane) into miniemulsions. The stable miniemulsions thus obtained were polymerized to yield encapsulated polystyrene‐clay nanocomposites (PS‐CNs). The molar mass and polydispersity index (PDI) of the PS‐CNs depended on the amount of RAFT agent in the system, in accordance with the features of the RAFT process. The morphology of the PS‐CNs ranged from partially exfoliated to an intercalated morphology, depending on the percentage clay loading. The thermomechanical properties of the PS‐CNs were better than those of the neat PS polymer, and were dependent on the molar mass, PS‐CN morphology and clay loading. The similarities and differences of the PS‐CNs prepared here by miniemulsion polymerization were compared to those prepared using the same RAFT agents and polymer system by bulk polymerization (as reported by us in a previous article). © Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 7114–7126, 2008     

Effects of organic modifications of clay on the ultraviolet‐curing behavior and structure of a polyester‐acrylate/clay nanocomposite system

A pristine clay (Na⁺‐montmorillonite (MMT) and three different organoclays (20A‐MMT, vinylbenzyl dimethyldodecyl ammonium (VDA)‐MMT, and siloxane diamine ammonium (SDA)‐MMT) that originated from the pristine clay were used to prepare polyester‐acrylate (PEA)/clay nanocomposites by in situ ultraviolet (UV)‐curing. Except for the commercial organoclay (20A‐MMT), VDA‐MMT, and SDA‐MMT were prepared in this study by ion exchange method. The effects of organic modifications of the pristine clay on the UV‐curing behavior and structure of the nanocomposite system were investigated. The organic modifications of the clay affected considerably the UV‐curing behavior and structure of the nanocomposite system. Copyright © 2008 John Wiley & Sons, Ltd.     

Modified montmorillonite combined with intumescent flame retardants on the flame retardancy and thermal stability properties of unsaturated polyester resins

Modified montmorillonite‐containing phytic acid (PA‐MMT) has been prepared by acid treatment and then introduced into unsaturated polyester resin (UPR) with an intumescent flame retardant (IFRs). The flame retardancy and thermal degradation of UPR/IFRs/PA‐MMT were evaluated by a limiting oxygen index (LOI) test, a vertical burning test (UL‐94), a thermogravimetric analysis (TGA), and a cone calorimeter test (CCT). Besides, the mechanical properties were studied by a universal testing machine. The LOI value of UPR/IFRs/PA‐MMT composites was increased to 29.2%. The CCT results indicated that the incorporation of PA‐MMT and IFRs significantly improved the combustion behavior of UPR. The results of the mechanical properties indicated that 1.5 wt% loading of PA‐MMT in UPR/IFRs showed the highest improvement in flexural strength and tensile strength. The flame‐retardant mechanism of PA‐MMT/IFRs was examined and discussed based on the results of combustion behavior and char analysis.     

The Potential of O‐MMT as a Reinforcing Filler for Uncured and Dynamically Cured PVC/XNBR Composites

Organic montmorillonite modified with quaternary ammonium (O‐MMT) was compounded with uncured and dynamically cured poly(vinyl chloride)/carboxylated nitrile butadiene rubber (PVC/XNBR) composites, using a Brabender Plasticorder at 130°C and 50 rpm rotor speed. The reinforcing efficiency of the O‐MMT was investigated in the uncured PVC/XNBR composite and the dynamically cured PVC/XNBR counterpart. Mixing and dynamic curing of the composites were monitored by typical torque‐time curves derived from a Brabender internal mixer. The torque‐time curves revealed that the dynamic curing process was successful and the incorporation of O‐MMT has no adverse effect on the processibility of the composites. It has been found that the introduction of crosslinks within the rubbery phase in the presence of the O‐MMT has further improved the tensile properties. DMA studies revealed that dynamically cured composite with O‐MMT showed higher storage modulus than the composite without O‐MMT. Furthermore, a one‐step tensile modulus vs. temperature curve and a related one peak tensile loss modulus vs. temperature curve were obtained, consequently, both are characteristics of a miscible polymers system. Further evidence on the composite miscibility was purchased by thermal scans from DSC, which showed a single glass transition temperature of PVC/XNBR composites. This claim was further supported by ATR‐IR spectra which revealed that hydrogen bonding is extensively involved in PVC/XNBR composites. This evidence unveiled the exact nature of the specific interactions responsible for miscibility and hence, enhanced mechanical properties. Furthermore, we proved in our studies the reinforcing role played by layered clay due to better dispersion, as well as improved interactions.     

Polymorphism behavior of poly(ethylene naphthalate)/clay nanocomposites

Thermally stable organically modified clays based on 1,3‐didecyl‐2‐methylimidazolium (IM2C10) and 1‐hexadecyl‐2,3‐dimethyl‐imidazolium (IMC16) were used to prepare poly(ethylene naphthalate) (PEN)/clay nanocomposites via a melt intercalation process. The clay dispersion in the resulting hybrids was studied by a combination of X‐ray diffraction, polarizing optical microscopy, and transmission electron microscopy. It was found that IMC16 provided better compatibility between the PEN matrix and the clay than IM2C10, as evidenced by some intercalation of polymer achieved in the PEN/IMC16‐MMT hybrid. The effects of clay on the crystal structure of PEN were investigated. It was found that both pristine MMT and imidazolium‐treated MMT enhanced the formation of the β‐crystal phase under melt crystallization at 200 °C. At 180 °C, however, the imidazolium‐treated MMT was found to favor the α‐crystal form instead. The difference in clay‐induced polymorphism behavior was attributed to conformational changes experienced by the clay modifiers as the crystallization temperature changes. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 1040–1049, 2006     

Gas barrier of polystyrene montmorillonite clay nanocomposites: Effect of mineral layer aggregation

Three polystyrene (PS)/clay hybrid systems have been prepared via in situ polymerization of styrene in the presence of unmodified sodium montmorillonite (Na‐MMT) clay, MMT modified with zwitterionic cationic surfactant octadecyldimethyl betaine (C18DMB) and MMT modified with polymerizable cationic surfactant vinylbenzyldimethyldodecylammonium chloride (VDAC). X‐ray diffraction and TEM were used to probe mineral layer organization and to expose the morphology of these systems. The PS/Na‐MMT composite was found to exhibit a conventional composite structure consisting of unintercalated micro and nanoclay particles homogeneously dispersed in the PS matrix. The PS/C18DMB‐MMT system exhibited an intercalated layered silicate nanocomposite structure consisting of intercalated tactoids dispersed in the PS matrix. Finally, the PS/VDAC‐MMT system exhibited features of both intercalated and exfoliated nanocomposites. Systematic statistical analysis of aggregate orientation, characteristic width, length, aspect ratio, and number of layers using multiple TEM micrographs enabled the development of representative morphological models for each of the nanocomposite structures. Oxygen barrier properties of all three PS/clay hybrid systems were measured as a function of mineral composition and analyzed in terms of traditional Nielsen and Cussler approaches. A modification of the Nielsen model has been proposed, which considers the effect of layer aggregation (layer stacking) on gas barrier. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 1733–1753, 2007     

Preparation and properties of organo‐modifier free PET/MMT nanocomposites via monomer intercalation and in situ polymerization

In order to prevent the properties, especially transparency, color and health security, of PET/clay nanocomposites from being deteriorated due to the thermal degradation of clay organo‐modifer, we had directly modified sodium montmorillonite (Na⁺‐MMT) with PET's monomer, bis (hydroxyethyl) terephthalate (BHET) which had a degradation temperature higher than 400°C, and successfully prepared the hybrids via in situ polymerization. Nanodispersion of clay and the intercalated morphology were determined, and compared with PET/Na⁺‐MMT hybirds in which Na⁺‐MMT was directly added without any treatment. Improved mechanical properties and T_g were observed for the prepared PET/ BHET‐modified clay composites. More importantly, the film produced from the composites had the same transparency as that of pure PET even when 2 wt% of clay was added. Non‐isothermal and isothermal crystallization experiments showed a very good neculation capability of the nano‐dispersed clay, particularly at higher crystallization temperatures. Copyright © 2009 John Wiley & Sons, Ltd.     

Influence of Fe‐MMT on crosslinking and thermal degradation in silicone rubber/clay nanocomposites

In this article, silicone rubber (SR)/clay nanocomposites were synthesized by a melt‐intercalation process using synthetic Fe‐montmorillonite (Fe‐MMT) and natural Na‐MMT which were modified by cetyltrimethyl ammonium bromide (CTAB). This study has been designed to determine if the presence of structural iron in the matrix can result in radical trapping and then enhance thermal stability, affect the crosslinking degree and elongation. The SR/clay nanocomposites were characterized by X‐ray diffraction (XRD) patterns and transmission electron microscopy (TEM). Exfoliated and intercalated nanocomposites were obtained. Thermo gravimetric analysis (TGA) and mechanical performance were applied to test the properties of the SR/clay nanocomposites. The presence of iron significantly increased the onset temperature of thermal degradation in SR/Fe‐MMT nanocomposites. The thermal stability, gel fraction and mechanical property of SR/Fe‐MMT were different from the SR/Na‐MMT nanocomposites. So the iron not only in thermal degradation but in the vulcanization process acted as an antioxidant and radicals trap. Copyright © 2006 John Wiley & Sons, Ltd.