Glycerol‐lactic acid star‐shaped oligomers as efficient biobased surface modifiers for improving superabsorbent polymer hydrogels

The glycerol‐lactic acid‐based star‐shaped modifier (SM) were synthesized and employed for surface modification of hygienic superabsorbent polymer (SAP) hydrogels for the first time. Surface crosslinking was carried out to increase the saline‐absorbency under load (AUL) and the swollen gel strength. The surface treatment process was analyzed employing free absorbency and AUL tests, salt sensitivity, attenuated total reflectance‐Fourier‐transform infrared spectroscopy (ATR‐FTIR), oscillatory rheometry, as well as scanning electron microscopy analysis. The effect of the branched architecture and the contents of SM on the properties of the modified SAPs were studied. The implementation of surface treatment leads to increase up to a 28% in the AUL of the modified SAP. Moreover, the loss modulus was surprisingly increased, while the storage modulus was enhanced (possibly due to the star architecture of oligomers). M_c and crosslink density values have been estimated based on modified rubber elasticity theory. Salt sensitivity factor (f) was calculated; the modified samples showed lower salt sensitivity in NaCl (f = 0.7) and CaCl₂ (f = 0.93–0.95) compared with the intact SAP (f = 0.84 for NaCl, and f = 0.95–0.97 for CaCl₂).     

Novel itaconic acid-based superabsorbent polymer with improved gel strength and salt resistance using 2-acrylamido-2-methyl-1-propanesulfonic acid

The synthesis of novel superabsorbent polymers (SAPs) based on itaconic acid (IA) and 2-acrylamido-2-methyl-1-propanesulfonic acid (AMPS) is described for application in personal hygiene products such as disposable diapers. The AMPS is introduced to improve the low absorption performance of the existing IA-based SAPs. The salt-resistant properties of AMPS are shown to improve the absorption performance of SAP with respect to aqueous salt solutions. Further, the high ionization constant of the sulfonic acid group of AMPS contributes to the increase of the centrifugation retention capacity (CRC) of the SAP. Meanwhile, the amide group of AMPS improves the gel strength of the SAP by forming hydrogen bonds between the polymer chains. This increase in gel strength is demonstrated by the enhanced absorbency under load (AUL) and rheological analysis. The degree of neutralization affect the absorption properties of SAP, and the SAP exhibits maximum CRC and AUL of 57.3 and 14.4 g/g at 60% neutralization, respectively. As a crosslinking agent content increased, AUL increased but CRC significantly decreased. Additionally, soil pH evaluation confirms that SAP do not cause soil acidification.     

Acrylamide–itaconic acid superabsorbent polymers and superabsorbent polymer/mica nanocomposites

Superabsorbent polymer acrylamide (AM)/itaconic acid (IA) and its nanocomposite were synthesized by redox polymerization in an aqueous solution of both monomers with mica used as an inorganic additive. The influences of IA concentration, mica content, and crosslinker concentration on the water absorption and physical properties of the superabsorbent polymer and its nanocomposite were examined. Water absorbency in artificial urine by the synthesized copolymers, and the gel strength of the superabsorbent copolymers and their nanocomposites, were tested with loads of 0.28 or 0.70 psi. Transmission electron micrographs and X‐ray diffraction confirmed that the polymer chains were successfully intercalated into the silicate layers in the mica. The water absorbency and the artificial urine absorbency of the composite with an AM‐to‐IA mole ratio of 95:5, 0.2% mol N‐MBA, and 5% w/w mica were 748 ± 5 and 76 ± 2 g g^?1, respectively, whilst the neat copolymer achieved only 640 ± 7 and 72 ± 2 g g^?1 in water and artificial urine, respectively. The viscoelastic behavior suggested that the swollen gel of the nanocomposites exhibited mechanical stability and elasticity. Copyright © 2009 John Wiley & Sons, Ltd.     

Synthesis and Properties of a Superabsorbent Polymer Prepared by Copolymerization of Sodium Acrylate with Sodium 1‐(Acryloyloxy)propan‐2‐yl Phosphate

A novel monomer, 1‐(acryloyloxy)propan‐2‐yl phosphoryl dichloride, was synthesized and characterized in this work. Thereafter, the monomer was neutralized with sodium hydroxide and copolymerized with sodium acrylate to obtain a superabsorbent polymer. The superabsorbent polymer was then modified to improve its swelling properties (i.e., the water absorbency under load, the hydrogel strength, the resilience and the dispersion). Both single factor and orthogonal design experiments were adopted to obtain optimal conditions. The superabsorbent polymer prepared under the optimal conditions showed improved water absorbency in physiological saline [17 g · g^?1 under load (P = 2 × 10³ Pa) and 65 g · g^?1 at atmospheric pressure] and other swelling properties, such as hydrogel strength, resilience and dispersion, also improved.

     

Synthesis and properties of clay-based superabsorbent composite

A novel superabsorbent composites based on acrylic acid, acrylamide, and inorganic clay mineral-attapulgite were synthesized through a solution polymerization to improve water and saline absorbencies. The superabsorbent composite was characterized by Fourier transform infrared spectroscopy (FTIR), thermogravimetric analysis (TGA) and scanning electron microscopy (SEM). The effects of saline solutions, amount of initiator, crosslinker and attapulgite on the water absorbency of superabsorbent composites were investigated. The water retention test of superabsorbent composites were also carried out. The superabsorbent composite exhibited improved water and saline absorbencies compared with that of crosslinked poly(acrylic acid-co-acrylamide) superabsorbent polymer. The water absorbency of the superabsorbent composite synthesized under optimal synthesis conditions with an attapulgite content of 10% reaches more than 1400 g H₂O/g and 110 g H₂O/g in distilled water and 0.9% NaCl solution, respectively.     

Preparation and properties of superabsorbent containing starch and sodium humate

Starch and sodium humate were utilized as raw material for synthesizing starch‐g‐poly(acrylic acid)/sodium humate (St‐g‐PAA/SH) superabsorbent by graft copolymerization reaction of starch (St) and acrylic acid (AA) in the presence of sodium humate (SH) in aqueous solution. The effect of weight ratio of AA to St, initial monomer concentration, neutralization degree of AA, amount of crosslinker, initiator and SH on water absorbency of the superabsorbent were studied. The swelling rate and swelling behavior in NaCl solution as well as reswelling ability of the superabsorbent were systematically investigated. The results showed that the superabsorbent synthesized under optimal conditions with SH content of 7.7 wt% and St content of 11.5 wt% exhibits water absorbency of 1100 g/g in distilled water and 86 g/g in 0.9 wt% NaCl solution, respectively. Introducing SH into the St‐g‐PAA polymeric network can improved the swelling rate and reswelling capability of the superabsorbent. Copyright © 2008 John Wiley & Sons, Ltd.     

Synthesis of bio‐based internal and external cross‐linkers based on tannic acid for preparation of antibacterial superabsorbents

Recent researches focus on the synthesis of new cross‐linkers from natural resources. In the current work, functionalized tannic acid was employed as a replacement of petroleum‐based cross‐linkers because of its outstanding biochemical properties. Alkene‐ and epoxy‐functionalized tannic acids were synthesized as internal and external cross‐linkers, respectively. Cross‐linker structures were characterized with Ft‐IR and ¹HNMR analysis. Different amounts, as well as different numbers of alkene functional group, were incorporated during the superabsorbent synthesis. Moreover, the internal cross‐linked superabsorbent was surface cross‐linked with different amounts of epoxy‐functionalized tannic acid and increased the absorbency under load about 10 g g^?1. Free absorption properties in water and saline solution, absorbency under load, and rheological properties of superabsorbents were investigated. In addition, the antibacterial activity of the internal and external cross‐linked superabsorbent was studied against Escherichia coli and Staphylococcus aureus bacteria via different methods and compared with that of conventional superabsorbent.     

Taguchi optimized synthesis of collagen-g-poly(acrylic acid)/kaolin composite superabsorbent hydrogel

A novel biopolymer-based hydrogel composite was synthesized through chemical crosslinking by graft copolymerization of partially neutralized acrylic acid onto the hydrolyzed collagen. The Taguchi method, a robust experimental design, was employed for the optimization of the synthesis based on the swelling capacity of the hydrogels. This method was applied for the experiments and standard L16 orthogonal array with five factors and four levels. In the synthesis of the composite superabsorbent, N,N′-methylene bisacrylamide (MBA) as crosslinker, ammonium persulfate (APS) as initiator, acrylic acid (AA) as monomer, neutralization percent (NU), and collagen/kaolin weight ratio were used as important factors. From the analysis of variance of the test results, the most effective factor controlling equilibrium swelling capacity was obtained and maximum water absorbency of the optimized final product was found to be 674 g/g. The surface morphology of the gel was examined using scanning electron microscopy. Furthermore in this research, swollen gel strength of composite SAPs already swollen under realistic conditions (saline solution absorbency under load) was determined.     

Syntheses and properties of superabsorbent composites based on natural guar gum and attapulgite

Utilization of raw materials available in nature and their application to derive other useful products without any adverse impact on the environment has long been a desired goal. In this work, guar gum (GG) and attapulgite (APT) clay were used as raw materials for preparing guar gum‐g‐poly(acrylic acid)/attapulgite (GG‐g‐PAA/APT) superabsorbent composites through the graft copolymerization of GG, partially neutralized acrylic acid (AA) and APT in aqueous solution. The effects of reaction conditions such as concentrations of the initiator and crosslinker, APT content, etc. on water absorbency were investigated. The composite prepared under optimal conditions gave the best absorption of 529 g/g sample in distilled water and 61 g/g sample in 0.9 wt% NaCl solution. Swelling behaviors revealed that the superabsorbent composites retained a high water absorbency over a wide pH range of 4–11, and the developed composites also exhibited improved reswelling and water‐retention capabilities. The superabsorbent composites can be utilized as eco‐friendly water‐manageable materials for agricultural and horticultural applications. Copyright © 2008 John Wiley & Sons, Ltd.     

Superabsorbent Capability and High Retention Ability of China Clay (Kaolinite)/Polyacrylic Acid Composites for Aqueous Solution

Majority of superabsorbent polymers (SAPs) yet reported either have low gel strength or high production cost. Therefore, we synthesized a novel polyacrylic acid-grafted China clay (Kaolinite) super-absorbent polymer composite (SAPC) with high thermal stability, low cost of production and superior sorption and retention capability for water and salt solution. The resulting SAPCs were extensively characterized and analysed by X-Ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), thermogravimetric analysis (TGA), and scanning electron microscopy (SEM). Results suggested that the composites were thermally stable. Water absorbency increased with increase of clay content up to 45%, while further increase in clay content decreased the water absorbency. Percentage of acrylic acid (AA) and clay by weight shows the optimum absorbency in 35% and 40% respectively. Crosslinker and initiator contents were optimized to be 0.5% and 0.3% by weight respectively. The resulting polymer composite showed high water absorbency of about 785 g/g and 103 g/g of 1% NaCl solution with above 90% retention ability at 50 oC.     

Study on superabsorbent composite—VII. Effects of organification of attapulgite on swelling behaviors of poly(acrylic acid‐co‐acrylamide)/sodium humate/organo‐attapulgite composite

A novel multifunctional superabsorbent composite from acrylic acid (AA), acrylamide (AM), sodium humate (SH) and organo‐attapulgite (organo‐APT), PAA‐AM/SH/organo‐APT, was synthesized by aqueous solution polymerization, using N,N′‐methylenebisacrylamide (MBA) as a crosslinker and ammonium persulfate (APS) as an initiator. The organification of APT with hexadecyltrimethyl ammonium bromide (HDTMABr) was proved by FT‐IR. The effects of organo‐APT (HDTMA‐APT) content in the superabsorbent composite and organification degree of it on water absorbency of the superabsorbent composite were studied. The effects of incorporated HDTMA‐APT on swelling rate, water absorbency in various saline solutions and reswelling capability of the superabsorbent composite were also investigated. The results indicate that organification of APT had a remarkable influence on swelling behaviors of the superabsorbent composites. Comparing with the composite doped with APT, water absorbency for the composite incorporated with 10 wt% HDTMA‐APT was enhanced from 996 to 1282 g g^?1 in distilled water and from 63 to 68 g g^?1 in 0.9 wt% NaCl solution, respectively. The superabsorbent composite acquired its highest water absorbency when the organification degree of APT was 8.02 wt%. Water absorbency of the composites in various saline solutions decreased with the increasing concentration, especially for the multivalent cations. In addition, swelling rate and reswelling capability of the superabsorbent composite were also improved by introducing HDTMA‐APT into the composite compared with that of incorporating APT. Copyright © 2006 John Wiley & Sons, Ltd.     

Preparation and characterization of poly(acrylic acid)‐iron rich smectite superabsorbent composites

A novel poly(acrylic acid)‐iron rich smectite (IRS) superabsorbent composite was synthesized by graft copolymerization reaction of acrylic acid (AA) in the presence of N,N‐methylenebisacrylamide (MBA) as a crosslinker. IRS was used to strengthen the hydrogel products in the polymerization process. Water absorbencies for these superabsorbent composites in water and saline solutions were investigated. IRS caused a reduced equilibrium swelling as low as 8–26%. However, grafted IRS particles resulted in improved gel strength as high as 66% compared to the IRS‐free sample. IRS modified superabsorbent hydrogel composites exhibited higher thermal stability compared to the IRS‐free sample. The pH dependent reversible swelling behavior of hydrogels was also investigated. It is found that the swelling process is pH dependent and reversible for synthesized superabsorbent. Superabsorbent hydrogel composites were characterized by thermogravimetric analysis (TGA) and scanning electron microscopy (SEM). FTIR spectroscopy was confirmed grafting of acrylic chains onto the surface of IRS particles. From the standpoint of these results, these strengthened and thermostabilized hydrogels may be considered as good candidates for a controlled release study and agricultural applications. Copyright © 2007 John Wiley & Sons, Ltd.     

Superabsorbent polymer with improved permeability and absorption rate using hollow glass microspheres

Itaconic acid-vinyl sulfonic acid based super absorbent polymer (SAP) was synthesized by aqueous solution polymerization using ammonium persulfate as the initiator, tetra (ethylene glycol) diacrylate as the internal crosslinking agent, and sodium hydroxide as the neutralizing agent. Surface-crosslinking was introduced to improve the low absorbency under load of the itaconic acid-based SAP. Hollow glass microspheres were added during surface-crosslinking to improve the absorption properties and permeability of the SAP. Hollow glass microspheres increased the specific surface area of SAP and acted as an incompressible filler resulting in the improvement of gel strength and the relief of gel blocking by preventing adhesion between SAP particles. The surface-crosslinked SAP with 2 wt% hollow glass microspheres showed the highest permeability and absorbency under load. The absorption rate of the synthesized material was also increased.     

Superabsorbent hydrogel composites

A new cost‐effective approach to enhance gel strength of superabsorbent hydrogels was invented. Superabsorbent hydrogel composites (SHCs) were prepared through an optimized rapid solution polymerization of concentrated partially neutralized acrylic acid in the presence of a crosslinking agent under normal atmospheric conditions. Kaolin was used as an inorganic component in the polymerization process to strengthen the hydrogel products. FT‐IR spectroscopy was used to confirm grafting of acrylic chains on to the surface of kaolin particles. Morphology of the products was studied by scanning electron microscopy (SEM). Compared with the kaolin‐free hydrogel (control), kaolin caused a reduced equilibrium swelling and swelling rate as low as 17–31% and 19–29%, respectively. Kaolin, however, resulted in enhanced gel strength as high as 21–35% compared to the control. Differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA) were used to study thermal properties of the composites. The SHCs exhibited higher thermal stability than the control. Meanwhile, changes in certain thermal transitions reconfirmed the chemical interaction of the acrylic chain with kaolin. These thermostabilized strengthened superabsorbent hydrogels may be considered as good candidates for agricultural application to retain more water under soil pressure. Copyright © 2003 John Wiley & Sons, Ltd.     

Synthesis,characterization and water absorbency properties of poly(acrylic acid)/sodium humate superabsorbent composite

A novel poly(acrylic acid)/sodium humate superabsorbent composite was synthesized by aqueous solution polymerization of acrylic acid using N, N′‐methylenebisacrylamide as a crosslinker and ammonium persulfate as an initiator in the presence of sodium humate. The effects on water absorbency such as initial monomer concentration, degree of neutralization of acrylic acid, amount of crosslinker, initiator and sodium humate, etc. were investigated. The water absorbency of the superabsorbent composite synthesized under optimal synthesis conditions with a sodium humate content of 20% exhibited an absorption of 1268 g H₂O/g sample and 93 g H₂O/g sample in distilled water and in 0.9 wt% NaCl solution, respectively. Swelling rate and water retention tests were also carried out. The results show that sodium humate, as a kind of functional filler, can enhance comprehensive properties of superabsorbent composite and reduce the product cost significantly. Copyright © 2005 John Wiley & Sons, Ltd.     

Preparation of a biodegradable superabsorbent polymer and measurements of changes in absorption properties depending on the type of surface‐crosslinker

A superabsorbent polymer (SAP) is a special polymer material that can absorb up to 500 times its own weight of pure water, but has a problem that it does not biodegrade itself and cause environmental pollution. Therefore, we aim to prepare a biodegradable SAP by using biomass‐based IA. The SAP must be able to retain absorbed water and absorb water under a given pressure. We have carried out studies to improve the surface hardness of the SAP to enhance absorption of water under a given pressure by surface‐crosslinking. Four types of surface‐crosslinkers, ethylene glycol diglycidyl ether (EGDGE), ethylene carbonate (EC), 1,4‐butanediol (BD), or glycerol, were used. We confirmed the water absorption capacity of the SAP by measuring its centrifuge retention capacity (CRC) and absorbency under load (AUL). The structural characteristics of the SAP were confirmed by attenuated total reflection (ATR) and X‐ray photoelectron spectroscopy (XPS), and the surface characteristics were confirmed by scanning electron microscopy (SEM).     

Synthesis,characterization, and swelling behaviors of chitosan‐g‐poly(acrylic acid)/poly(vinyl alcohol) semi‐IPN superabsorbent hydrogels

A series of granulated semi‐interpenetrating polymer network (semi‐IPN) superabsorbent hydrogels composed of chitosan‐g‐poly(acrylic acid) (CTS‐g‐PAA) and poly(vinyl alcohol) (PVA) were prepared by solution polymerization using ammonium persulfate (APS) as an initiator and N,N′‐methylenebisacrylamide (MBA) as a crosslinker. The effects of reaction conditions such as the concentration of MBA, the weight ratio of AA to CTS, and the content of PVA on water absorbency were investigated. Infrared (IR) spectra and differential scanning calorimetry (DSC) analyses confirmed that AA had been grafted onto CTS backbone, and PVA semi‐interpenetrating into CTS‐g‐PAA networks. SEM analyses indicated that CTS‐g‐PAA/PVA has improved porous surface and PVA was uniformly dispersed in CTS‐g‐PAA network. The semi‐IPN hydrogel containing 10 wt% PVA shows the highest water absorbency of 353 and 53 g g^?1 in distilled water and 0.9 wt% NaCl solution, respectively. Swelling behaviors revealed that the introduction of PVA could improve the swelling rate and enhance the pH stability of the superabsorbent hydrogel. Copyright © 2009 John Wiley & Sons, Ltd.     

Experimental study of polyacrylamide gel in close‐in well operation

An optimized polymer gel, known as temporary gel, based on polyacrylamide sulfonated copolymer, and a chromium acetate hydroxide were synthesized to close‐in the wells during applying well servicing work. Based on bottle tests, polymer gel with 28 000 ppm of polymer concentration, and 0.105 ratio of crosslinker to polymer, was selected. The pressure effect within the range of 1000 to 4000 psi indicated not impressive effect of pressure on the gel properties. As the results of creep test clarified, yield strength of the gel was measured at temperature of 90°C, and 2000 Pa. Moreover, the results of an experiment under simulated well condition showed a linear correlation between the height of polymer gel column, and the strength and persistence of gel against fluid pressure. At last, process of degelling with 40 g of optimum gel was performed using 14 g of 30 wt% solution of citric acid during 4 hours.     

Synthesis and polymerization of 5‐(methacrylamido)tetrazole,a water‐soluble acidic monomer

The reaction of methacryloyl chloride with 5‐aminotetrazole gave the polymerizable methacrylamide derivative 5‐(methacrylamido)tetrazole ( 4 ) in one step. The monomer had an acidic tetrazole group with a pK_a value of 4.50 ± 0.01 in water methanol (2:1). Radical polymerization proceeded smoothly in dimethyl formamide or, after the conversion of monomer 4 into sodium salt 4‐Na , even in water. A superabsorbent polymer gel was obtained by the copolymerization of 4‐Na and 0.08 mol % N,N′‐methylenebisacrylamide. Its water absorbency was about 200 g of water/g of polymer, although the extractable sol content of the gel turned out to be high. The consumption of 4‐Na and acrylamide (as a model compound for the crosslinker) during a radical polymerization at 57 °C in D₂O was followed by ¹H NMR spectroscopy. Fitting the changes in the monomer concentration to the integrated form of the copolymerization equation gave the reactivity ratios r _4‐Na = 1.10 ± 0.05 and r_acrylamide = 0.45 ± 0.02, which did not differ much from those of an ideal copolymerization. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 4333–4343, 2002     

Alcohol elastomer based on superabsorbents

A microporous superabsorbent of poly(acrylic acid‐g‐cetyltrimethylammonium bromide) (PAA‐g‐CTAB) is synthesized by aqueous polymerization method. With the use of the superabsorbent as a host backbone, a large amount of alcohol is absorbed inside the micropores of PAA‐g‐CTAB to form an alcohol elastomer with an alcohol absorbency of 32 g/g. As a new kind of quasi‐solid‐state fuel, the alcohol elastomer is safe, low cost, and easy to use. The alcohol absorbency of the superabsorbent and the combustion properties of the alcohol elastomer can be adjusted by tuning the polymerization reaction conditions. The flame reactions in the alcohol elastomer arouse more interest for the alcohol elastomer. Copyright © 2011 John Wiley & Sons, Ltd.