Fracture behavior and mechanical,thermal, and rheological properties of biodegradable films extruded by flat die and calender

The development of biodegradable materials for tailored applications, particularly in the field of polymeric films and sheets, is a challenging technological goal as well as a contribution to help protect the environment. Poly(lactic) acid (PLA) is a promising substitute for several oil-based polymers; however, to overcome its thermal and mechanical drawbacks, researchers have developed solutions such as blending PLA with polybutylene adipate terephthalate (PBAT), which is capable of increasing the ductility of the final material. In this study, PLA/PBAT binary blends, with minimum possible content of nonrenewable materials, were examined from processing, thermal, morphological, and rheological perspective. An optimized PLA/PBAT ratio was chosen as the polymeric basis to obtain a biodegradable formulation by adding a biobased plasticizer and appropriate fillers to produce a micrometer film with tailored flexibility and tear resistance. The processing technology involved flat-die extrusion, followed by calendering. The tearing resistance of the produced film was investigated, and the results were compared with literature data. A study on the essential work of fracture was implemented to explore the mode III out-of-plane fracture resistance starting from a trouser tear test.     

Towards high‐performance biopackaging: barrier and mechanical properties of dual‐action polycaprolactone/zinc oxide nanocomposites

The properties of nanocomposites of biodegradable polycaprolactone containing zinc oxide (ZnO) nanoparticles with diverse morphologies, that is, ZnO nanospheres, nanorods, and nanodisks are investigated. It is demonstrated for the first time that the dual action of the ZnO nanoparticles reduces the gas permeability of the nanocomposites via two mechanisms: first by the creation of a tortuous path and second by gas adsorption. Depending on the morphology of the particles, the oxygen permeability can be reduced by more than 60%. Tensile tests show that the nanocomposites remain very ductile. The nominal strain for all nanocomposites is higher than 500% before fracture occurs. The Young's modulus and tensile strength of the nanocomposites increase at higher ZnO concentrations. This behavior is more pronounced in the case of ZnO nanorods. As a result, the incorporation of ZnO nanoparticles into (bio)polymers provides an opportunity to manufacture polymer‐based nanocomposite materials, resulting in the production of high‐performance (bio)packaging. Copyright © 2011 John Wiley & Sons, Ltd.     

Gas barrier behavior of polyimide films filled with synthetic chrysotile nanotubes

Chrysotile nanotubes (ChNTs) were synthesized under hydrothermal conditions. These synthetic nanotubes crystallographically and morphologically mimic the nanofibrils of natural white asbestos but they are considerably shorter. ChNTs containing polyimide nanocomposites were prepared by a solution mixing/casting method. Oxygen and water vapor barrier of the nanocomposite films were tested and related to the amount, dispersion, and orientation of the nanotubes. The dispersion and orientation of the nanotubes were examined by transmission electron microscopy (TEM). The nanotubes were nanodispersed and oriented in the plane of the film in the nanocomposites with up to 4.5% (vol/vol) of ChNTs leading to a gradual increase of the gas barrier. The lowest gas permeability was 60% smaller than that for the pristine polyimide film. However, with the onset of nanotube micro aggregation at larger ChNTs loadings the nanotube dispersion and orientation were compromised and oxygen barrier was reduced. The efficacy of nanotubes to enhance polymer gas barrier was discussed and compared with that by nanoplatelets. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2013, 51, 1184–1193     

Mechanical and barrier properties of ternary nanocomposite films based on polycarbonate/amorphous polyamide blends modified with a nanoclay

Ternary polycarbonate (PC)/amorphous polyamide–nanoclay (naPA) nanocomposite (PC/naPA) films were obtained by melt mixing and drawing, and the effects of the naPA content and the draw ratio (DR) on the structure, morphology and mechanical and barrier properties were studied. Despite the presence of nanoclay, the films exhibited a negligible roughness and the excellent optical properties of PC and amorphous polyamide (aPA). The dispersed naPA phase was pure and small, indicating compatibility. The naPA did not hinder the drawing ability of PC. At low DRs the dispersed phase was elongated and oriented along the machine direction (extrusion flow direction), but at high DRs, it fibrillated due to the higher non‐isothermal elongational flow induced by drawing. The laminar structure of the nanoclay allowed the films to be reinforced both in the machine and the transverse directions. The oxygen permeability of PC was reduced by 42% in the nanocomposite with 25% of naPA, and dropped further with the DR, which is attributed to the increased tortuosity of the oxygen path induced by fibrillation. Copyright © 2015 John Wiley & Sons, Ltd.     

Strength and barrier properties of MFC films

The preparation of microfibrillar cellulose (MFC) films by filtration on a polyamide filter cloth, in a dynamic sheet former and as a surface layer on base paper is described. Experimental evidence of the high tensile strength, density and elongation of films formed by MFC is given. Typically, a MFC film with basis weight 35 g/m² had tensile index 146 ± 18 Nm/g and elongation 8.6 ± 1.6%. The E modulus (17.5 ± 1.0 GPa) of a film composed of randomly oriented fibrils was comparable to values for cellulose fibres with a fibril angle of 50°. The strength of the films formed in the dynamic sheet former was comparable to the strength of the MFC films prepared by filtration. The use of MFC as surface layer (0–8% of total basis weight) on base paper increased the strength of the paper sheets significantly and reduced their air permeability dramatically. FEG-SEM images indicated that the MFC layer reduced sheet porosity, i.e. the dense structure formed by the fibrils resulted in superior barrier properties. Oxygen transmission rates (OTR) as low as 17 ml m⁻² day⁻¹ were obtained for films prepared from pure MFC. This result fulfils the requirements for oxygen transmission rate in modified atmosphere packaging.     

Modeling diffusion mass transport in multiphase polymer systems for gas barrier applications: A review

Polymer nanocomposites offer a great interest as gas barrier materials because of their much‐enhanced properties arising from the nanoparticles shape, size, and spatial arrangement within the matrix. However, optimization and further development of such materials requires fundamental understanding of the influence of the nanocomposite structure on permeating gas diffusion. This step can be greatly facilitated through modeling/simulation strategies able to establish relationships between the material microstructure and the achieved enhancement of barrier properties. This review first presents the analytical models developed to estimate the effective diffusivity in polymer nanocomposites. The predictions of the models are analyzed with respect to experimental data reported in the literature and their ability to describe accurately the nanocomposite transport properties when the microstructure complexity increases is discussed. Then, modeling approaches based on numerical simulation techniques (e.g., the finite element method) that allow simulating the diffusion processes and assessing the effect of filler shape, orientation, dispersion, and spatial arrangement are reviewed and discussed. Finally, the importance of 3D simulation strategies for the understanding and prediction of transport properties in the most complex nanocomposite microstructures is addressed. © 2018 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2018 , 56, 621–638     

New thermo-molded biodegradable films based on sunflower protein isolate: aging and physical properties

Smooth black films are obtained. Films plasticized with glycerol have the least stress at break, but show the highest strain at break (glycerol 33%: 6.7 MPa, 150%). The ethylene glycol family shows an increase in stress at break when the aliphatic chain length increases, while strain at break decreases. Lastly, a rigidification phenomenon of films occurs with the two plasticizers 1,2-propanediol and ethylene glycol, which can be attributed to a loss of plasticizer (followed by HPLC). The triethylene glycol produces the most resistant films, with a great elasticity (TEG 33%: 9.5 Mpa, 100%). Moreover, the films produced with this plasticizer keep their properties during time, as good as films produced with glycerol. The water vapor permeabilities of all those films are low (in the region of 10⁻¹² g.m⁻¹.s⁻¹.Pa⁻¹); even if contact angle measurements carried out with water show the hydrophilic character of the films surface. This last result is in agreement with the water uptake tests which show a loss of plasticizer and an absorption of water (in the region of 100% of the dry matter of film); without considering the plasticizer nature, and this in spite of a nearly total insolubility of the crosslinked proteic network.     

Hybrid paper sheets with improved barrier properties

Hybrid paper sheets were prepared by applying a thin coating layer of cross-linked polydimethylsiloxane (PDMS) and inorganic particles onto Whatman Grade 1 filter paper substrates. Several coatings with different inorganic particle contents and types were applied onto the paper substrates to investigate the effect of the variation in the coating formulation on the (i) wetting, (ii) water barrier properties, (iii) air barrier properties, (iv) surface roughness, and (v) mechanical properties of the samples. It was revealed that the superhydrophobic hybrid paper sheets with significantly low air permeability and high water barrier properties could be prepared which is an indication that the method proposed can be used for the preparation of packaging materials.     

Influence of the compatibilizer polarity and molar mass on the morphology and the gas barrier properties of polyethylene/clay nanocomposites

In this study, different modified polyethylenes with different molar masses and different modification rates were examined as compatibilizers to prepare high density polyethylene/organoclay nanocomposites. Nanocomposites having 5 wt % organo-modified clay and 20 wt % interfacial agent were prepared by melt blending. The effect of compatibilizer molar mass and polarity was investigated on the clay dispersion and on the gas barrier properties. It was observed that the amount of large and dense fillers aggregates was considerably reduced by introduction of an interfacial agent. The nanocomposite final morphology was governed by a diffusion/shear mechanism. A high degree of clay delamination was obtained with the high molar mass compatibilizers, whereas highly swollen clay aggregates resulted from the incorporation of the low molar mass interfacial agents. In the investigated nanocomposites series, the barrier properties could not be directly related to the clay dispersion state but resulted also from the matrix/clay interfacial interactions. A gas transport mechanism based on these both parameters was proposed to explain the barrier properties evolution in these low polar nanocomposites series. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 2593–2604, 2008     

Oxygen and oil barrier properties of microfibrillated cellulose films and coatings

The preparation of carboxymethylated microfibrillated cellulose (MFC) films by dispersion-casting from aqueous dispersions and by surface coating on base papers is described. The oxygen permeability of MFC films were studied at different relative humidity (RH). At low RH (0%), the MFC films showed very low oxygen permeability as compared with films prepared from plasticized starch, whey protein and arabinoxylan and values in the same range as that of conventional synthetic films, e.g., ethylene vinyl alcohol. At higher RH’s, the oxygen permeability increased exponentially, presumably due to the plasticizing and swelling of the carboxymethylated nanofibers by water molecules. The effect of moisture on the barrier and mechanical properties of the films was further studied using water vapor sorption isotherms and by humidity scans in dynamic mechanical analysis. The influences of the degree of nanofibrillation/dispersion on the microstructure and optical properties of the films were evaluated by field-emission scanning electron microscopy (FE-SEM) and light transmittance measurements, respectively. FE-SEM micrographs showed that the MFC films consisted of randomly assembled nanofibers with a thickness of 5–10 nm, although some larger aggregates were also formed. The use of MFC as surface coating on various base papers considerably reduced the air permeability. Environmental scanning electron microscopy (E-SEM) micrographs indicated that the MFC layer reduced sheet porosity, i.e., the dense structure formed by the nanofibers resulted in superior oil barrier properties.     

Films on amorphous polyamide nanocomposites: structure and properties

The ability of a nanoclay to improve the transport and mechanical properties of amorphous polyamide (aPA)‐based films was studied as a function of the draw ratio (DR) and the nanoclay content. The presence of nanoclay did not hinder the drawing ability as the maximum DR of the nanocomposites (NCs) and of the aPA were almost the same (51 for the aPA and from 51 to 55 for the NCs). The high degree of exfoliation and orientation along the drawing direction led to a 30% reduction in the water diffusion coefficient compared with the aPA. Moreover, the already low permeability of the aPA to oxygen was halved. The modulus of elasticity presented unusual increases both in the machine and transverse directions. Both increases of properties were attributed to the planar geometry of the oriented nanoclay sheets. The effects of the presence of nanoclay on the modulus of elasticity in the draw direction in addition to the effects caused by drawing lead to a combined modulus increase of 65% in the highly drawn 6%NC films. The nanoclay also reduced the modulus anisotropy of the films. An increase in either the nanoclay content or the DR causes a decrease in ductility due to both the stress concentrations created by the nanoclay and to the increasing number of chain segments located parallel to the drawing direction. The dimensional stability of the films greatly increased as the addition of 6% nanoclay led to a 70% decrease in creep deformation after 120 h. Copyright © 2012 John Wiley & Sons, Ltd.     

Influence of α‐ZrP fillers and process conditions on the morphology and the gas barrier properties of filled polyamide 6 films

Composite films based on polyamide 6 and lamellar unmodified α‐ZrP nanofillers have been prepared for low filler amounts (less than 2 wt %) using cast process or blowing process. Whatever be the filler content and the film process conditions, the lamellar nanofillers were not intercalated by the polymer chains and microcomposites were obtained. On the other hand, the matrix crystalline structure highly depended on the presence of fillers and on the film process conditions. The nature of the crystalline phase and its orientation were shown to play a major role on the film barrier properties to helium. For instance, the presence of γ crystalline phase associated to a specific orientation of the crystalline lamellae parallel to the film surface could significantly contribute to enhance barrier properties. This specific morphology was favored by the presence of α‐ZrP in the formulation but depended also on the process conditions. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 1734–1746, 2008     

Hydrophobically modified polyelectrolyte for improved oxygen barrier in nanobrick wall multilayer thin films

The influence of attaching hydrophobic side groups to a polyelectrolyte, used for deposition of a multilayer oxygen gas barrier thin film, was investigated. Polyethyleneimine (PEI) was labeled with pyrene and deposited in “quadlayers” of PEI, poly(acrylic acid), PEI, and sodium montmorillonite clay using layer‐by‐layer assembly. Thin films made of three repeating quadlayers using unmodified PEI had much lower density (1.24 g/cm³) than pyrene‐labeled PEI‐based films (1.45 g/cm³), which is believed to be the result of greater chain coiling from the increased hydrophobicity of pendant pyrene groups. This increased density in pyrene‐labeled PEI layers allowed three quadlayers to match the oxygen transmission rate of a four quadlayer film made with unmodified PEI. This discovery provides an additional tool for tailoring the barrier behavior of clay‐based multilayer thin films that could prove useful for a variety of packaging applications. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2014 , 52, 1153–1156     

Effects of poly(ethylene oxide) and pH on the electrospinning of whey protein isolate

Poly(ethylene oxide) (PEO) is known for facilitating the electrospinning of biopolymer solutions, which are otherwise not electrospinnable. The objective of this study was to improve the understanding of the positive effects of PEO on the electrospinning of whey protein isolate (WPI) solutions under different pH conditions. Alterations in protein secondary structure and polymer solution properties (viscosity, conductivity, and dynamic surface tension), as induced by pH changes, significantly affected the electrospinning behavior of WPI/PEO (10% w/w: 0.4% w/w PEO) solutions. Acidic solutions resulted in smooth fibers (707 ± 105 nm) while neutral solutions produced spheres (2.0 ± 1.0 μm) linked with ultrafine fibers (138 ± 32 nm). In comparison, alkaline solutions produced fibers (191 ± 36 nm) that were embedded with spindle‐like beads (1.0 ± 0.5 μm). ¹³C NMR and FTIR spectroscopies showed that the increase in random coil and α‐helix secondary structures in WPI were the main contributors to the formation of bead‐less electrospun fibers. The electrospinning‐enabling properties of PEO on aqueous WPI solutions were attributed to physical chain entanglement between the two polymers, rather than specific polymer–polymer interactions. © 2012 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2012     

Morphology and gas barrier properties of polyethylene‐based nanocomposites

Nanocomposites were processed by melt blending two reference matrices, a metallocene polyethylene and a low density maleic anhydride‐grafted polyethylene with an organo‐modified montmorillonite. It was shown that the introduction of a maleated polyethylene compatibilizer was required to improve the clay nanoplatelet dispersion in the metallocene polyethylene‐based nanocomposites. Increasing the montmorillonite content led to a significant increase of the barrier properties. Interfacial agents such as oxidized paraffins were shown to be more effective to reduce the gas permeability than maleated polyethylene and the dependence of the gas transport properties was discussed not only as a function of the clay dispersion but also as a function of the clay/compatibilizer and compatibilizer/matrix interactions. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 431–440, 2006     

Biodegradable poly(propylene carbonate)/layered double hydroxide composite films with enhanced gas barrier and mechanical properties

Relatively well crystallized and high aspect ratio Mg-Al layered double hydroxides(LDHs) were prepared by coprecipitation process in aqueous solution and further rehydrated to an organic modified LDH(OLDH) in the presence of surfactant. The intercalated structure and high aspect ratio of OLDH were verified by X-ray diffraction(XRD) and scanning electron microscopy(SEM). A series of poly(propylene carbonate)(PPC)/OLDH composite films with different contents of OLDH were prepared via a melt-blending method. Their cross section morphologies, gas barrier properties and tensile strength were investigated as a function of OLDH contents. SEM results show that OLDH platelets are well dispersed within the composites and oriented parallel to the composite sheet plane. The gas barrier properties and tensile strength are obviously enhanced upon the incorporation of OLDH. Particularly, PPC/2%OLDH film exhibits the best barrier properties among all the composite films. Compared with pure PPC, the oxygen permeability coefficient(OP) and water vapor permeability coefficient(WVP) is reduced by 54% and 17% respectively with 2% OLDH addition. Furthermore, the tensile strength of PPC/2%OLDH is 83% higher than that of pure PPC with only small lose of elongation at break. Therefore, PPC/OLDH composite films show great potential application in packaging materials due to its biodegradable properties, superior oxygen and moisture barrier characteristics.     

Optical rotatory power of biodegradable polylactic acid films

Polylactic acid (PLA) is a polymer material on which biodegradability research has been the most advanced. PLA is a chiral polymer in which molecules containing asymmetric carbon atoms have a helical structure. Two optical isomers of PLA exist, PLLA (poly(L-lactic acid)) and PDLA (poly(D-lactic acid)). In this study, using various physical processes, we fabricated various samples such as oriented PLLA film, PLLA fiber, rolled PLLA film and forged PLLA plate. We observed a large optical rotatory power ρ in the cylindrical plate fabricated using a forging process. ρ of forged PLLA plates is 7200°/mm which is approximately 300 times larger than that of α-quartz.     

Oil-in-water emulsions stabilized by whey protein aggregates: Effect of aggregate size,pH of aggregation and emulsion pH

Oil-in-water emulsions (60% oil (w/w)) were prepared using whey protein aggregates as the sole emulsifying agent. The effects of whey protein aggregate size (the diameter between 0.92 and 10.9?µm), the pH of emulsions (4–8.6) and storage time on physical properties, droplet size, and stability of emulsions were investigated. The results indicate that increment of whey protein aggregate size caused an increase in the firmness, droplet size, and viscosity of emulsions, and also a decrease in the emulsion creaming. The emulsion viscosity, firmness, and droplet size were reduced by increasing the emulsion pH; however, the creaming process was accelerated. Viscosity, creaming, and droplet size of emulsions were increased slightly during 21 days storage at 40°C.     

Mechanical behaviour of biodegradable agricultural films under real field conditions

The mechanical behaviour of various types of biodegradable materials depends on their chemical composition and additives, the processing characteristics and the application conditions. The environmental conditions during storage and usage of these materials strongly influence their mechanical properties and behaviour. Ageing and degradation during the useful lifetime of biodegradable agricultural films causes losses in the mechanical performance of the material, as measured by monitoring the evolution of some of the critical mechanical properties. Such losses may be comparable to the corresponding losses of the conventional polyethylene agricultural films due to ageing, or they may be more drastic. In the present paper, the overall mechanical and ageing/degradation behaviour of experimental specially designed and manufactured low-tunnel and mulching biodegradable films, exposed to full-scale field conditions is analysed. Selected critical mechanical properties of these films manufactured with different grades of Mater-Bi material and additives, different thickness and processing schemes and exposed to real cultivation conditions in four different locations in Europe are investigated in the laboratory and compared against the corresponding behaviour of conventional agricultural films at various stages of their exposure time.     

Preparation and characterization of corn starch/soy protein biocomposite film reinforced with graphene and graphene oxide nanoplatelets

Corn starch (CS) and soy protein isolate (SPI), as inexpensive, abundant, and biodegradable materials, can chemically interact well with each other to produce biofilms. However, to overcome some of their physical and mechanical limitations, it is preferred to use their composite form, employing reinforcing materials. In this study, initially, graphene (G) and graphene oxide (GO) were synthesized by a green method. Then, to enhance the polymer blend final properties, the effects of adding G and GO in the range of 0.5 to 2 wt% on physical and mechanical properties of starch/protein blend were investigated. The results showed that the presence of 0.5‐wt% G and 2‐wt% GO significantly increased the modulus of starch/protein film from 252 to 578 and 449 MPa, respectively. In addition, the thermal stability of CS/SPI/GO (2 wt%) composite film was 50°C to 60°C more than that of the pure starch/protein film. On the other hand, G‐reinforced composite films tended to decline water diffusion compared with the pure polymer film. In addition, the composite film with 2‐wt% GO content had the lowest oxygen permeation rate (3.48 cm³ μm/m²d kpa) among the other composite films.