Effects of different ultrahigh molecular weight polyethylene contents on the formation and evolution of hierarchical crystal structure of high-density polyethylene/ultrahigh molecular weight polyethylene blend fibers

In this paper, the blend fibers of ultrahigh molecular weight polyethylene (UHMWPE) and high-density polyethylene (HDPE) were prepared by solution blending and gel spinning process. The uniformity of the blend fibers has been confirmed by rheological data and thermodynamic unimodal curve. They were further characterized by single fiber strength test, scanning electron microscopy, wide-angle X-ray diffraction, small-angle X-ray scattering, and so forth, to explore the structural evolution mechanism with the change of UHMWPE content. The results showed that when the molar content of UHMWPE was only 2.9 mol%, entanglement appeared in the structure of shish-kebab, and when the proportion reached 20 mol%, an interlocking structure could be observed. With the increase of UHMWPE content, kebab began to be networked, and when the content reached 33 mol%, kebab's orientation reached its peak. After that, the interlocking network structure gradually improved. When the content reached 50 mol%, the shish's orientation reached saturation, and the shish-kebab network became perfect. In addition, with the increase of UHMWPE content, stress-induced recrystallization occurred on the wafer, some kebab would be converted into shish crystals, and when the content exceeded 50 mol%, the microfibers began to merge, and the wafer became denser, but still had entanglements. Our work has proposed a quantitative explanation for the evolution of hierarchical crystal structure of HDPE/UHMWPE blend fibers.     

Drawing of ultrahigh molecular weight polyethylene fibers in the presence of supercritical carbon dioxide

The drawing behavior of ultrahigh molecular weight polyethylene fibers in supercritical carbon dioxide (scCO₂) is compared to that in air at different temperatures. The temperature substantially influences the drawing properties in air, whereas in scCO₂, a constant draw stress and tensile strength are observed. Differential scanning calorimetry shows an apparent development of a hexagonal phase along with a significant increase in the crystallinity of air‐drawn samples with increasing temperature. The existence of this phase is not confirmed by wide‐angle X‐ray scattering, which instead shows that air‐drawn samples crystallize in an internally constrained manner. In contrast, scCO₂ allows crystals to grow without constraints through a possible crystal–crystal transformation, increasing the processing temperature to 110 °C. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 1375–1383, 2003     

Irradiation of chemically crosslinked ultrahigh molecular weight polyethylene

Acetabular cups for artificial hip joints were prepared by compression molding of ultrahigh molecular weight polyethylene in the presence of peroxide. Peroxide crosslinking led to a decrease in the degree of crystallinity, peak melting temperature, and recrystallization temperature, as well as decreased crystal perfection and size. Peroxide crosslinked cups were sterilized with gamma rays at room temperature in air atmosphere to an average dose of 3.4 Mrad. Irradiation produced further crosslinking in amorphous regions plus extensive chain scission of taut tie molecules and led to increased crystallinity and crystal perfection. A significant increase in carbonyl concentration was determined for irradiated specimens. In general, peroxide crosslinking reduces the effect of irradiation on the crosslinked network, because chemical crosslinking stabilizes chain fragments resulting from radiolytic scission and suppresses recrystallization of broken chains from amorphous regions. Wear rates were much lower for chemically crosslinked cups, which showed about one-fifth of the wear of control cups for the period from 0.5 to 1.0 million cycles. © 1996 John Wiley & Sons, Inc.     

Electrospinning of ultrahigh‐molecular‐weight polyethylene nanofibers

The electrospinning method has been employed to fabricate ultrafine nanofibers of ultrahigh‐molecular‐weight polyethylene for the first time with a mixture of solvents of different dielectric constants and conductivities. The possibility of producing highly oriented nanofibers from ultrahigh‐molecular‐weight polymers suggests new ways of fabricating ultrastrong, porous, and single‐component nanocomposite fibers with improved properties. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 766–773, 2007     

Annealing behavior of ultrahigh molecular weight polyethylene investigated by confocal micro-Raman spectroscopy combined with two-dimensional correlation spectroscopy

Annealing was performed for ultrahigh molecular weight polyethylene (UHMWPE), including an isothermal process at 110.0°C and cooling process from 110.0 to 30.0°C. The processes were in situ investigated by confocal micro-Raman spectroscopy combined with two-dimensional correlation spectroscopy. Two phase transitions were directly observed in the annealing processes, i.e., from the amorphous phase to the intermediate phase and from the intermediate phase to the crystalline phase. The phase transitions derive from molecular chain segments sliding between different phases of UHMWPE and occur in different orders during the isothermal and cooling processes.     

AgNPs incorporated on deacetylated electrospun cellulose nanofibers and their effect on the antimicrobial activity

In the present study, cellulose acetate (CA) nanofibers were prepared by electrospinning technique. Alkaline hydrolysis was introduced for conversion of CA nanofibers to cellulose nanofibers. Nanofibers were characterized by scanning electron microscopy (SEM), transmission electron microscopy (TEM), and Fourier transform infrared spectroscopy (FTIR). Furthermore, silver nanoparticles (AgNPs) were incorporated on regenerated cellulose nanofibers with different concentrations and used as an antimicrobial agent against Gram negative Escherichia coli BH5 α , Gram positive Spectromyces arenus, and Aspergillus flavus. Strong inhibition activities were determined.     

Mechanical properties of rigid polyurethane composites reinforced with surface treated ultrahigh molecular weight polyethylene fibers

The mechanical properties of ultrahigh molecular weight polyethylene (UHMWPE) fibers reinforced rigid polyurethane (PU) composites were studied, and the effects of the fiber surface treatment and the mass fraction were discussed. Chromic acid was used to treat the UHMWPE fibers, and polyurethane composites were prepared with 0.1 to 0.6 wt% as‐received and treated UHMWPE fibers. Attenuated total reflection Fourier transform infrared demonstrated that oxygen‐containing functional groups were efficiently grafted to the fiber surface. The mechanical performance tests of the UHMWPE fibers/PU composites were conducted, and the results revealed that the treated UHMWPE fibers/PU composites had better tensile, compression, and bending properties than as‐received UHMWPE fibers/PU composites. Thermal gravimetric analyzer showed that the thermal stability of the treated fiber composites were improved. The interface bonding of PU composites were investigated by scanning electron microscopy and dynamic mechanical analysis, and the results indicated that the surface modification of UHMWPE fiber could improve the interaction between fiber and PU, which played a positive role in mechanical properties of composites.     

Nascent particle sizes and degrees of entanglement are responsible for the significant differences in impact strength of ultrahigh molecular weight polyethylene

The physical properties of ultrahigh molecular weight polyethylene (UHMWPE) are generally highly dependent on its molecular weight. However, in our study, it was found that two UHMWPE samples of similar molecular weight, SLL‐5 and GUR 4150, have significantly different impact strengths, with the Charpy impact strength of GUR 4150 being almost 3.4 times that of SLL‐5. To reveal the reasons, the structure–property relations of these UHMWPE materials were investigated. Morphologies of the nascent particles and impact fracture surfaces, the melting behavior, rheological behavior, and three‐phase (crystalline, amorphous, and interphase) contents were characterized by scanning electron microscopy, differential scanning calorimetry, advanced rotary rheometer, and Raman spectroscopy, respectively. It was observed that no significant differences in the crystal structures of SLL‐5 and GUR 4150, but GUR 4150 had smaller nascent particles sizes and a lower degree of entanglement when compared with those of SLL‐5. Accordingly, a mechanism to clarify the significant difference in the impact strengths of GUR 4150 and SLL‐5 was developed. More importantly, this work may be useful for improving the preparation technologies and industrial applications of UHMWPE. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2019 , 57, 632–641     

Effects of spinning conditions on the mechanical properties of ultrahigh‐molecular‐weight polyethylene fibers

We investigated the tensile strength and modulus of ultrahigh‐strength polyethylene (UHSPE) fibers obtained by using the special two‐step‐drawing process of as‐spun fiber (ASFs) which were prepared by the so‐called gel‐spinning method. We have found that the higher the ASF's spinning speed is, the higher the attainable tensile strength σ_f and modulus E are. For all the fibers drawn from ASFs with various spinning speed except for 120 m/min, we have found a master curve for the inverse of σ_f which is plotted as a function of T^1/4E^?1/2, where T is the linear density of the drawn fibers, in consistent with the Griffith theory: a thicker fiber obtained with a lower spinning speed exhibits lower strength, although all the AFSs possess the same value of E. This also suggests that a thicker fiber contains more defects which would lead to the Griffith‐type crack propagation breakage. Moreover, from morphological observation of ASFs under transmission electron microscopy, the ASF obtained at a relatively low spinning speed possesses a heterogeneous cross‐sectional morphology, whereas that obtained at relatively high spinning speed possesses a relatively homogenous morphology. We propose that this morphological evidence may account for the experimental findings of the behavior of the mechanical properties described above. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 2639–2652, 2005     

Preparation,mechanical properties and biocompatibility of graphene oxide/ultrahigh molecular weight polyethylene composites

Graphene oxide (GO)/ultrahigh molecular weight polyethylene (UHMWPE) composites were prepared by liquid-phase ultrasonication dispersion followed by hot-pressing. The microstructure features and mechanical properties of the composites were investigated by scanning electron microscope (SEM) and universal testing machine, respectively. Moreover, the attachment and proliferation of the MC3T3-E1 osteoblasts on the composites’ surfaces were investigated by methyl thiazolyl tetrazolium assay, SEM and fluorescence staining observations to evaluate the biocompatibility of the GO/UHMWPE composites. As shown in the cross-section SEM images, GO sheets were well dispersed within the UHMWPE matrix. The addition of GO sheets up to 1.0 wt.% not only increased the hardness of the pure UHMWPE gradually, but also improved its yield strength slightly. The MC3T3-E1 cells well attached and grew on the surfaces of the composites, and the adding of GO did not affect the cells’ morphology and viability. The GO/UHMWPE composites displayed a remarkable combination of enhanced mechanical properties and good biocompatibility, making the composites attractive for potential candidate as artificial joints in the human body.     

Synergistic effect of graphene oxide nanoplatelets and cellulose nanofibers on mechanical,thermal, and barrier properties of thermoplastic starch

In recent years, because of the limited availability of oil resources and the increasing concerns regarding environment protection, much attention has been drawn to produce packaging films based on degradable biopolymers instead of synthetic polymers. On the other hand, because of the high costs of oil extraction, raw materials and film production, and disposing of the waste products of synthetic films, the need to replace these films with less pollutant and more cost‐effective films is growing globally. In this study, to answer the need for replacing synthetic polymer films, nanocomposite films based on thermoplastic starch reinforced with cellulose nanofibers and graphene oxide nanoplatelets were produced and characterized. The results implied that the synergistic effect of cellulose nanofibers and graphene oxide nanoplatelets has played an important role in improving the mechanical properties of the films. The results showed that with the addition of cellulose nanofibers and graphene oxide nanoplatelets, the tensile strength and elastic modulus of starch film were increased from 3 and 32 MPa to 13 and 436 MPa, which corresponds to 438% and 1435% improvement, respectively. In addition, the oxygen permeability resistance and the water vapor transmission for samples containing 3 wt% of graphene oxide nanoplatelets was decreased by 78% and 30% compared with the thermoplastic starch film, respectively. The permeability coefficient of the samples containing 3 wt% graphene oxide nanoplatelets for oxygen, nitrogen, and carbon dioxide have proved to be 0.051, 0.054, and 0.047 barrer, which shows that these films can perform well as packaging films.     

Surface modification of ultra‐high molecular weight polyethylene fibers by chromic acid

Ultra‐high molecular weight polyethylene (UHMWPE) fibers were modified by chromic acid. The effects of surface modification were evaluated with Fourier transform infrared spectroscopy (FTIR), X‐ray photoelectron spectroscopy (XPS), contact angle measurement, and scanning electron microscope (SEM). The results showed that both the content of O‐containing functional groups and surface roughness of modified fibers increased. The polar groups on the modified fiber surface decreased the contact angles with water and ethylene glycol, as evidenced by contact angle measurement. The tensile test results showed the strength and the elongation at break of UHMWPE fibers decreased but the modulus increased after chromic acid modification. Copyright © 2016 John Wiley & Sons, Ltd.     

Effects of molecular characteristics and processing conditions on melt‐drawing behavior of ultrahigh molecular weight polyethylene

The effects of molecular characteristics and processing conditions on melt‐drawing behavior of ultrahigh molecular weight polyethylene (UHMW‐PE) are discussed, based on a combination of in situ X‐ray measurement and stress–strain behavior. The sample films of metallocene‐ and Ziegler‐catalyzed UHMW‐PEs with a similar viscosity average MW of ～10⁷ were prepared by compression molding at 180 °C. Stress profiles recorded at 160 °C above the melting temperature of 135 °C exhibited a plateau stress region for both films. The relative change in the intensities of the amorphous scattering recorded on the equator and on the meridian indicated the orientation of amorphous chains along the draw axis with increasing strain. However, there was a substantial difference in the subsequent crystallization into the hexagonal phase, reflecting the molecular characteristics, that is, MW distribution of each sample film. Rapid crystallization into the hexagonal phase occurred at the beginning point of the plateau stress region in melt‐drawing for metallocene‐catalyzed UHMW‐PE film. In contrast, gradual crystallization into the hexagonal phase occurred at the middle point of the plateau stress region for the Ziegler‐catalyzed film, suggesting an ease of chain slippage during drawing. These results demonstrate that the difference in the MW distribution due to the polymerization catalyst system dominates the phase development mechanism during melt‐drawing. The effect of the processing conditions, that is, the including strain rate and drawing temperature, on the melt‐drawing behavior is also discussed. The obtained results indicate that the traditional temperature–strain rate relationship is effective for transient crystallization in to the hexagonal phase during melt‐drawing, as well as for typically oriented crystallization during ultradrawing in the solid state. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 2455–2467, 2006     

Surface modification of ultrahigh‐molecular‐weight polyethylene fibers

To prevent the loss of fiber strength, ultrahigh‐molecular‐weight polyethylene (UHMWPE) fibers were treated with an ultraviolet radiation technique combined with a corona‐discharge treatment. The physical and chemical changes in the fiber surface were examined with scanning electron microscopy and Fourier transform infrared/attenuated total reflectance. The gel contents of the fibers were measured by a standard device. The mechanical properties of the treated fibers and the interfacial adhesion properties of UHMWPE‐fiber‐reinforced vinyl ester resin composites were investigated with tensile testing. After 20 min or so of ultraviolet radiation based on 6‐kW corona treatment, the T‐peel strength of the treated UHMWPE‐fiber composite was one to two times greater than that of the as‐received UHMWPE‐fiber composite, whereas the tensile strength of the treated UHMWPE fibers was still up to 3.5 GPa. The integrated mechanical properties of the treated UHMWPE fibers were also optimum. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 463–472, 2004     

Halloysite nanotubes reinforced ultrahigh molecular weight polyethylene nanocomposite films with different filler concentration and modification

Halloysite nanotube/ultrahigh molecular weight polyethylene (HNT/UHMWPE) nanocomposite films were prepared by melt extrusion and thermal extension methods, and the morphology, microstructure, thermal properties, mechanical properties and wettability of these nanocomposite films were investigated with respect to the effects of HNT concentration and modification. HNTs were homogenously distributed and formed self entangled network structures in the UHMWPE matrix. The incorporation of HNT obviously accelerates the crystallization and enhances the thermal stability, mechanical strength and wettability of UHMWPE. However, after HNT concentration exceeds a critical value, the crystallinity and mechanical strength of UHMWPE decrease due to the restriction of HNT obstacles and the existence of large HNT agglomerates. Surface modification of HNT is a good method to further improve the crystallization, thermal stability and mechanical property of UHMWPE nanocomposites, with reduction of nanotube aggregation and strengthening of interfacial bonding between nanotubes and matrix.     

Rotor-synchronized two-dimensional 13C CP/MAS NMR studies of the orientational order of polymers. I. High-performance ultrahigh molecular weight polyethylene fibers

The orientational order of three morphological components, identified previously as two crystalline components, C₁ and C₂, and an amorphous component, A of four polyethylene fibers, including two gelspun ultrahigh molecular weight (PE-I and PE-II) and two meltspun moderate molecular weight (PE-D and PE) polyethylene fibers are further analyzed by rotor-synchronized two-dimensional ¹³C CP/MAS (ROSMAS) nuclear magnetic resonance (NMR) techniques. Our results indicate that the orientational order of these components differ substantially among themselves in a given fiber and among different fibers of the same component. Values of β_1/2, the polar angle at which the orientational distribution function (ODF) P 〈β〉 decays to half its maximum, are determined to be: 18° (C2 of PE-II), 21° (C2 of PE-I), 29° (C2 of PE-D), 31° (C1 of PE-I) and 50° (C2 of PE). No orientational sideband can be detected for component A, suggesting that the A component is due to the amorphous domain. The implication of this results and the technical limit of this technique are analyzed. © 1993 John Wiley & Sons, Inc.     

Study on correlation of morphology of electrospun products of polyacrylamide with ultrahigh molecular weight

Polyacrylamide (PAAm) with ultrahigh molecular weight of 9 × 10⁶ g/mol has been processed by means of electrospinning, to afford products with a variety of morphologies, including polymer colloids, beaded fibers, smooth fibers, and ribbons. These morphologies can be controlled by a minute change of solution concentration in a small concentration range (0.3–3.0 wt %), because of the high molecular weight of the polymer. Under our experimental conditions, no electrospun product was obtained at the concentrations below 0.3 wt %. Beaded fibers and smooth fibers formed at the concentrations between 0.3 and 0.7 wt %. At concentrations between 0.7 and 2.0 wt %, smooth fibers and ribbons coexisted. At concentrations above 2.0 wt %, ribbons were the only product. Special morphologies such as triangular beads, helical fibers, and zigzag ribbons were also observed. With a lower molecular weight PAAm, branched fibers were found in the product. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 2190–2195, 2005     

Gel processing of electrically conductive blends of poly(3-octylthiophene) and ultrahigh molecular weight polyethylene

The mechanical and electrical properties of solution-processed [or gel-spun] blends of poly(3-octylthiophene) and ultrahigh molecular weight polyethylene are discussed. Tensile drawing at elevated temperatures of the phase-separated blends resulted in significant improvements of the mechanical properties, in comparison with those of the neat conducting polymer, with values of the Young's modulus reaching > 40 GPa and tensile strengths in excess of 2 GPa. Doping of the undrawn polyblend fibers with iodine vapor or FeCl₃ resulted in materials of useful levels of electrical conductivity covering the full range of 10^?15 to 10 S/cm. A distinct percolation threshold for electrical conductivity was not observed, even at poly(3-octylthiophene) concentrations as low as 0.5 w/w %; the electrical conductivity of the latter blend, after doping with iodine vapor, was 8 × 10^?8 S/cm.     

The influence of grafted cellulose nanofibers and postextrusion annealing treatment on selected properties of poly(lactic acid) filaments for 3D printing

l ‐lactide monomers were grafted onto cellulose nanofibers (CNFs) via ring‐opening polymerization, forming poly(lactic acid) grafted cellulose nanofibers (PLA‐g‐CNFs). PLA‐g‐CNFs and pristine PLA were then blended in chloroform and dried to prepare a master batch. PLA‐g‐CNFs/PLA composite filaments targeted for 3D printing were produced by compounding the master batch in PLA matrix and melt extrusion. The as‐extruded composite filaments were subsequently thermal annealed in a conventional oven, and their morphological, thermal, and mechanical properties were evaluated. PLA was successfully grafted on the surface of CNFs as demonstrated by elemental analysis, and the concentration of grafted PLA was estimated to be 33 wt %. The grafted PLA were highly crystallized, contributing to the growth of crystalline regions of PLA matrix. The incorporation of PLA‐g‐CNFs improved storage modulus of the composite filaments in both low temperature glassy state and high temperature rubbery state. Postextrusion annealing treatment led to 28 and 63% increases for tensile modulus and strength of the filaments, respectively. Simulated Young's moduli from the Halpin‐Tsai and Krenchel models were found comparable with the experimental values. The formed composite filaments are suitable for use in 3D printing. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2017 , 55, 847–855