Formation of nano-crystalline and amorphous phases on the surface of stainless steel by Nd:YAG pulsed laser irradiation

Thin surface layers consisting of nano-crystalline and amorphous phases on the surface of stainless steel have been attained under the Nd:YAG pulsed laser irradiation. The phases and microstructures were investigated by X-ray diffraction (XRD) and high resolution transmission electron microscope (HRTEM). The phase compositions of the surface determined by XRD were α-Fe (ferrite) and γ-Fe (austenite) or only γ-Fe in the near surface region on the bases of the different laser power densities. The nano-crystalline grains with sizes of 4-100 nm could result from high cooling rate and crystallization in amorphous region by homogeneous and heterogeneous nucleation. The formation of the amorphous phase was attributed to the higher cooling rates.     

Microstructure evolution on the surface of stainless steel by Nd:YAG pulsed laser irradiation

New structure phenomena with the grain sizes of 60 nm to 1 μm would be expected on the stainless steel surface by Nd:YAG pulsed laser irradiation. Nano-structures with various shapes and sizes were formed mainly during the solidification and most shapes of particles were diversiform according to different distances from the center of the spot. The morphologies were of equiaxed nano-particles and faceted hexagons. The surface re-solidification velocities have been estimated according to the numeral simulation of the thermal conditions. It was proved by the XRD that they were mainly consisted of γ-Fe and manganese oxides. The XPS results confirmed the EDS results that on the surface the alloy elemental composition in the outermost layer were rich in Mn and poor in Fe and in reverse in the center of the laser spot. Through observation of morphologies grown on the laser irradiated surfaces, direct evidence of growth mode transition from a continuous form to a lateral form was provided in one laser spot.     

Morphological and structural characterizations of different oxides formed on the stainless steel by Nd:YAG pulsed laser irradiation

The effects of laser surface irradiation on microstructure of AISI 304 stainless steel were investigated. The stainless steel surface was characterized by X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), field emission scanning electron microscopy (FESEM) and transmission electron microscopy (TEM). XRD patterns indicated that different oxides, such as chromium oxides and manganese oxides were fabricated successfully on the surface of the stainless steel by Nd:YAG pulsed laser irradiation. The effects of the growth conditions such as the laser power density on the morphologies of the different oxides have been investigated. From the FESEM, EDS (energy-dispersive spectrum) and TEM observations, the oxides with triangle-like, quadrangular and hexagonal morphologies have been fabricated successfully. The XPS was used to verify the formed oxides which had been detected by the XRD patterns. It was considered that laser power density had a critical role in the formation of different oxides.     

Laser welding of glasses using a nanosecond pulsed Nd:YAG laser

This work reports on laser welding of two 1 mm thickness borosilicate glasses through the irradiation with a nanosecond pulsed laser, as a novel alternative to the use of ultrashort pulsed lasers for welding of transparent materials. Two different methodologies were investigated and compared in terms of interface quality. In a first approach, the glasses were joined without any absorbing intermediate layer. However, the bond interface possesses defects. To improve the resulting bond interface, the use of a titanium ultrathin intermediate layer was proposed to weld the glasses substrates, acting as a sealant between them. The laser parameters were optimized to achieve the best joining conditions of the Ti film. The use of the Ti layer gives rise to a bond interface more homogeneous and free of damages. As a further step, thin glasses of 86 µm thickness, of great technological value, were joined through the Ti film as well. The joined interfaces were inspected through optical microscopy and scanning electron microscopy (SEM) while the bond quality was evaluated by Scanning Acoustic Microscopy (SAM).     

Microstructure and microhardness analysis of the hexagonal oxides formed on the surface of the AISI 304 stainless steel after Nd:YAG pulsed laser surface melting

The laser surface melting (LSM) technique was adopted to modify the surface layer microstructure of the AISI 304 stainless steel in this paper. The results showed that the hexagonal morphologies have been successfully fabricated on the surface after LSM. These hexagons had side lengths of about 0.5-1 μm and were characterized by X-ray diffraction (XRD), scanning electron microscope (SEM), field emission scanning electron microscope (FESEM) and high resolution transmission electron microscope (HRTEM). It was proved by the XRD that the stainless steel surface mainly consisted of γ-Fe, Cr₂O₃, Fe₂O₃ and some manganese oxides. The FESEM micrographs showed that the hexagonal oxides were regular hexagons in geometry. The HRTEM micrographs also indicated the presence of the hexagons on the surface of the stainless steel. The spacing values were calculated from the HRTEM micrograph and the SAED pattern, and the hexagonal oxide phases determined by these spacing values were consistent with those verified by the XRD. After LSM, the microhardness of the stainless steel was significantly improved.     

355 nm nanosecond pulsed Nd:YAG laser profile measurement, metal thin film ablation and thermal simulation

Laser ablation of nickel, gold and copper thin film on glass substrates has been investigated using a nanosecond pulsed Nd:YAG laser operating at 355 nm in air with a Gaussian intensity profile. The exact beam profile was measured through mechanical scanning with a photodiode. A small beam defect was observed, which can affect the machining performance at higher pulse energies. The ablation thresholds of the films were calculated from the crater diameter values. The effect of the pulse repetition rate and the film thickness was also studied. At high pulse repetition rates heat accumulation was observed and the ablation threshold decreased with the film thickness. Both cases resulted in higher diameters.     

Analysis of laser drilled deep holes in stainless steel by superposed pulsed Nd:YAG laser radiation

Deep drilling of through holes in stainless steel (1.4301, sample thicknesses 5, 8 and 10 mm) has been performed with the superposed radiation of two pulsed Nd:YAG lasers with pulse duration of 0.5 ms superposed by 17 ns pulses. The drilling efficiency is improved by the spatially and temporally superposed radiation of the two lasers. The enhanced drilling speed and the larger reproducibility of the drilling time are explained by a modified formation of closures in the hole during percussion drilling which are recorded by high-speed photography. The metallographic hole analysis exhibits high-temperature oxidation marks. The development of these marks is described by a ray tracing of the incident beam within the hole and the resulting intensity distribution at the hole wall.     

Nd:YAG纳秒激光诱导硅表面微结构的演化

利用Nd:YAG纳秒激光(波长为532和355 nm)对单晶硅在真空中进行了累积脉冲辐照,研究了表面微结构的演化情况.在激光辐照的初始阶段,532和355 nm激光脉冲均在硅表面诱导出了波纹结构,后者辐照硅表面后形成了近似同心但稍显混乱的环形波纹结构.随着脉冲数的增加,波纹结构逐渐演化为一种类似珠形的凹凸结构,最后形成准规则排列的微米量级锥形结构,该微结构的生长依赖于表面张力波和结构自组织.分析发现,形成的交叉环形结构主要是在355 nm激光辐照硅的过程中,表面张力波导致波纹结构部分叠加的结果.     

1064 nm纳秒脉冲激光诱导硅表面微结构研究

利用Nd:YAG纳秒激光(波长为1064 nm)在不同气氛(空气、N₂,真空)中对单晶硅进行累积脉冲辐照,研究了表面微结构的演化情况.在激光辐照的初始阶段,与532和355 nm纳秒脉冲激光在硅表面诱导出波纹结构不同,1064 nm脉冲激光诱导出了微孔结构和折断线结构,并且硅的晶面取向不同,相应的折断线结构也不同.对于Si(111)面,两条折线交角为120°或60°,形成网状;而对于Si(100)面,两条折断线正交,从而将表面分成了15—20 μm的矩形块.结果表明,微孔结构的生长过程主要与相爆炸有关,而折断线的形成主要是热应力作用的结果.不同气氛对微结构形成的影响表明,刻蚀率和生长率与微结构的形成有密切的关系. 关键词： 纳秒激光 硅的微结构 相爆炸 热应力     

Soda-lime glass microlens arrays fabricated by laser: Comparison between a nanosecond and a femtosecond IR pulsed laser

We present the manufacturing of microlens arrays on soda-lime glass substrates by using two different IR pulsed lasers: a nanosecond Nd:YVO₄ laser (1064 nm) and a femtosecond laser based on Ytterbium crystal technology (1030 nm). In both cases, the fabrication technique consists of the combination of a direct-write laser process, followed by a post-thermal treatment assisted by a CO₂ laser. Through the analysis of the morphological characteristics of the generated microlenses, the different physical mechanisms involved in the glass ablation process with a nanosecond and a femtosecond laser are studied. In addition, by analyzing the optical features of the microlenses, a better result in terms of the homogeneity and quality of the spot focuses are observed for those microlenses fabricated with the Nd:YVO₄ nanosecond laser. Microlens arrays with a diameter of 80 and 90 µm were fabricated.     

Superhydrophobic surfaces fabricated by microstructuring of stainless steel using a femtosecond laser

Fabrication of superhydrophobic surfaces induced by femtosecond laser is a research hotspot of superhydrophobic surface studies nowadays. We present a simple and easily-controlled method for fabricating stainless steel-based superhydrophobic surfaces. The method consists of microstructuring stainless steel surfaces by irradiating samples with femtosecond laser pulses and silanizing the surfaces. By low laser fluence, we fabricated typical laser-induced periodic surface structures (LIPSS) on the submicron level. The apparent contact angle (CA) on the surface is 150.3°. With laser fluence increasing, we fabricated periodic ripples and periodic cone-shaped spikes on the micron scale, both covered with LIPSS. The stainless steel-based surfaces with micro- and submicron double-scale structure have higher apparent CAs. On the surface of double-scale structure, the maximal apparent CA is 166.3° and at the same time, the sliding angle (SA) is 4.2°.     

高功率高光束质量脉冲Nd: YAG激光器

以实现高功率、高光束质量的脉冲激光输出为目的,对非对称平-凹谐振腔的结构进行了理论分析。设计出了高功率、高光束质量非对称放置的平-凹谐振腔、双氙灯泵浦的脉冲Nd: YAG激光器。当占空比为9%时,实现输出激光平均功率近480 W,光束参数积优于12.7 mm·mrad,电光转化效率近4%,与理论分析吻合,可用芯径300 μm的光纤传输,不稳定性优于±1%。加工实验证明有较好的质量：切割材料为不锈钢,厚度为3 mm时、切割速度为0.6 m/min和厚度为1.5 mm、切割速度为1.2 m/min时,两种情况下所得切缝宽度均为250 μm,且切割上下沿光滑。     

Pulsed Nd:YAG laser welding of AISI 304 to AISI 420 stainless steels

The technique to weld AISI 304 stainless steel to AISI 420 stainless steel with a pulsed Nd:YAG laser has been investigated. The main objective of this study was to determine the influence of the laser beam position, with respect to the joint, on weld characteristics. Specimens were welded with the laser beam incident on the joint and moved 0.1 and 0.2 mm on either side of the joint. The joints were examined in an optical microscope for cracks, pores and to determine the weld geometry. The microstructure of the weld and the heat affected zones were observed in a scanning electron microscope. An energy dispersive spectrometer, coupled to the scanning electron microscope, was used to determine variations in (weight %) the main chemical elements across the fillet weld. Vickers microhardness testing and tensile testing were carried out to determine the mechanical properties of the weld. The results of the various tests and examinations enabled definition of the best position for the incident laser beam with respect to the joint, for welding together the two stainless steels.     

强流脉冲离子束辐照对不锈钢耐腐蚀性能的影响

 利用强流脉冲离子束（HIPIB）对316L不锈钢进行了表面辐照处理,研究了HIPIB辐照对其在0.5mol/L H2SO4溶液中电化学腐蚀性能的影响。极化曲线测量结果表明,HIPIB辐照能够显著提高316L的抗腐蚀性能,自腐蚀电流对辐照次数的依赖性与自腐蚀电位相比明显较强。采用扫描电子显微镜（SEM）、X射线衍射（XRD）和电子探针（EPMA）分析辐照后试样表面形貌、表面层相结构和元素分布的变化。结果表明：HIPIB辐照使试样表面光滑化,表面层产生择优取向,且发生了杂质元素的选择性烧蚀,是316L不锈钢耐电化学腐蚀性能得以提高的主要原因。     

高平均功率六棒串接脉冲Nd:YAG激光器

报道了一种腔内六棒串接的脉冲Nd:YAG激光器。采用44矩阵对晶体棒失调角度对谐振腔光轴的影响进行了理论分析,给出了六棒串接脉冲激光器中晶体棒失调角度的允许范围。在串接实验中,谐振腔采用对称平平腔结构,通过调整每根晶体棒的失调角度到允许范围内,实现了六棒串接脉冲Nd:YAG激光器。在输入电功率86 kW,占空比17%时,获得了平均功率3 018 W的脉冲激光输出,峰值功率17.75 kW,最高单脉冲能量为66 J,光束参数乘积为26.3 mmmrad,电光转换效率3.5%,长时间工作不稳定性小于2%。     

高平均功率六棒串接脉冲Nd:YAG激光器

报道了一种腔内六棒串接的脉冲Nd:YAG激光器。采用44矩阵对晶体棒失调角度对谐振腔光轴的影响进行了理论分析,给出了六棒串接脉冲激光器中晶体棒失调角度的允许范围。在串接实验中,谐振腔采用对称平平腔结构,通过调整每根晶体棒的失调角度到允许范围内,实现了六棒串接脉冲Nd:YAG激光器。在输入电功率86 kW,占空比17%时,获得了平均功率3 018 W的脉冲激光输出,峰值功率17.75 kW,最高单脉冲能量为66 J,光束参数乘积为26.3 mmmrad,电光转换效率3.5%,长时间工作不稳定性小于2%。     

Metal surface coloration by oxide periodic structures formed with nanosecond laser pulses

In this work, we studied a method of laser-induced coloration of metals, where small-scale spatially periodic structures play a key role in the process of color formation. The formation of such structures on a surface of AISI 304 stainless steel was demonstrated for the 1.06 µm fiber laser with nanosecond duration of pulses and random (elliptical) polarization. The color of the surface depends on the period, height and orientation of periodic surface structures. Adjustment of the polarization of the laser radiation or change of laser incidence angle can be used to control the orientation of the structures. The formation of markings that change their color under the different viewing angles becomes possible. The potential application of the method is metal product protection against falsification.     

Characterization of Ag and Au nanoparticles created by nanosecond pulsed laser ablation in double distilled water

Pulsed laser ablation of Ag and Au targets, immersed in double-distilled water is used to synthesize metallic nanoparticles (NPs). The targets are irradiated for 20 min by laser pulses at different wavelengths—the fundamental and the second harmonic (SHG) (λ = 1064 and 532 nm, respectively) of a Nd:YAG laser system. The ablation process is performed at a repetition rate of 10 Hz and with pulse duration of 15 ns. Two boundary values of the laser fluence for each wavelength under the experimental conditions chosen were used—it varied from several J/cm² to tens of J/cm². Only as-prepared samples were measured not later than two hours after fabrication. The NPs shape and size distribution were evaluated from transmission electron microscopy (TEM) images. The suspensions obtained were investigated by optical transmission spectroscopy in the near UV and in the visible region in order to get information about these parameters. Spherical shape of the NPs at the low laser fluence and appearance of aggregation and building of nanowires at the SHG and high laser fluence was seen. Dependence of the mean particle size at the SHG on the laser fluence was established. Comments on the results obtained have been also presented.     

Biocompatible film deposition by using Nd:YAG pulsed laser

A Nd:YAG laser operating at the fundamental wavelength (1064 nm) and at the second harmonic (532 nm), with 9 ns pulse duration, 100–900 mJ pulse energy, and 30 Hz repetition rate mode, was employed to ablate in vacuum (10^?6 mbar) biomaterial targets and to deposit thin films on substrate backings. Titanium target was ablated at the fundamental frequency and deposited on near-Si substrates. The ablation yield increases with the laser fluence and at 40 J/cm ² the ablation yield for titanium is 1.2×10¹⁶ atoms/pulse. Thin film of titanium was deposited on silicon substrates placed at different distance and angles with respect to the target and analysed with different surface techniques (optical microscopy, scanning electron spectrosopy (SEM), and surface profile).

Hydroxyapatite (HA) target was ablated to the second harmonic and thin films were deposited on Ti and Si substrates. The ablation yield at a laser fluence of 10 J/cm ² is about 5×10¹⁴ HA molecules/pulse. Thin film of HA, deposited on silicon substrates placed at different distance and angles with respect to the target, was analysed with different surface techniques (optical microscopy, SEM, and Raman spectroscopy).

Metallic films show high uniformity and absence of grains, whereas the bio-ceramic film shows a large grain size distribution. Both films found special application in the field of biomaterial coverage.     

Investigation of different surface morphologies formed on AISI 304 stainless steel via millisecond Nd:YAG pulsed laser oxidation

Different surface morphologies on AISI 304 stainless steel have been obtained after millisecond Nd:YAG pulsed laser oxidation. The effects of laser processing parameters, especially pulse width and laser energy density on the surface morphologies of the stainless steel were emphatically investigated. The results showed that surface morphologies were significantly changed with increasing laser pulse widths and laser energy densities. When the pulse width was 0.2–1.0 ms and laser energy density was 4.30×10⁶–7.00×10⁶ J/m², the surface was obviously damaged and the morphologies varied gradually from craters to ripple structures. However, when the pulse width was longer than 1 ms and the laser energy density was increased from 1.90×10⁷ to 3.16×10⁷ J/m², the sizes of craters got smaller until disappeared and the surface became flatter and smoother. Nevertheless, the smooth surface was not obtained under overhigh laser energy densities. In addition, the schematic relationship was used to describe the formation process and mechanism of different surface morphologies.