Economic design of an attribute control chart for monitoring mean life based on multiple deferred state sampling

In this paper, we design an attribute np control chart using multiple deferred state (MDS) sampling under Weibull distribution based on time truncated life test. This chart is constructed for monitoring the variation of mean life of the product in a manufacturing process. The optimal parameters of MDS sampling and the control limit coefficients are determined so that the in‐control average run length (ARL) is as close as to the target ARL. The optimal parameters of MDS sampling are sample size and number of successive subgroups required for declaring the current state of process. Out‐of‐control ARL is considered as a measure of the performance of proposed chart and reported with determined optimal parameters for various shift constants. The out‐of‐control ARL of the proposed chart obtained under various distributions is compared with each other. The performance of proposed control chart is compared with the performance of the existing control chart designed under single sampling. In addition, the economic design of proposed chart using variable sampling interval scheme is discussed, and sensitivity analysis on expected costs is also investigated.     

Monitoring delivery chains using multivariate control charts

Delivery chains are concerned with the delivery of goods and services to customers within a specific time interval; this time constraint is added to the usual consumer demand for product or service quality. In this context, we address the idea of using process control tools to monitor this key variable of delivery time. In applications, there are usually several production and delivery sites and a variety of different ways to transport, treat and provide goods and services; that makes the problem multivariate in nature. We therefore propose to control the process using multivariate T² control charts economically designed with the addition of statistical constraints, a design method called economic-statistical design. We illustrate the application in general through an illustrative example.     

可变抽样区间的非参数控制图

最近几年一些学者研究了可变抽样区间的质量控制图。Amin等提出了可变抽样区间(VSI)的非参数控制图———符号 (Sign)统计量图〔1〕。本文在此基础上研究位置VSI符号控制图的制定方法 ,并设计离散VSI符号控制图。符号控制图的优点是对非正态总体亦可应用 ,并且不需要过程方差的信息。本文将所设计的VSI符号控制图同固定抽样区间 (FSI)的常规图作比较 ,并举实例说明符号控制图的应用     

可变抽样区间的单边控制图

利用质量控制图监督生产过程时 ,通常每隔固定时间从过程抽取固定容量的样本。本文在前文[1] 的基础上设计具有可变抽样区间的单边标准差 (S)图、极差 (R)图和不合格品数 (np)图。计算了这三个图发信号前的平均样本数和平均时间 ,并同固定抽样区间的常规控制图作比较。所设计的控制图能缩短过程失控时间从而减少不合格品数。     

Steady-state-optimal adaptive control charts based on variable sampling intervals

Variable sampling interval (VSI) control charts vary the sampling rate adaptively as a function of the data coming from the process in order to reduce the detection delay of process changes. Zero-time performance refers to the detection delay of a process change that is present during the onset of the chart at time zero. Steady-state performance refers to the detection delay of a process change that occurs after the chart has been operating for some time. The zero-time performance of a VSI control chart can differ considerably from the chart's steady-state performance, which is generally more important than the zero-time performance. We develop an efficient quadratic-programming algorithm for the construction and investigation of steady-state-optimal sampling policies for various VSI charts. We show that a steady-state-optimal VSI scheme is fundamentally different from the respective zero-time-optimal VSI scheme, and recommend VSI policies based on two sampling intervals for the various types of control charts considered.     

AT&T准则下完全检验的最优设计

本文研究了完全检验的质量控制问题,将广泛用于X-控制图的AT&T准则应用于完全检验,并根据完全检验的特点,提出一种新的最优模型,数值实验结果表明AT&T准则下的完全检验优于传统的完全检验.     

Joint economic design of EWMA control charts for mean and variance

Control charts with exponentially weighted moving average (EWMA) statistics (mean and variance) are used to jointly monitor the mean and variance of a process. An EWMA cost minimization model is presented to design the joint control scheme based on pure economic or both economic and statistical performance criteria. The pure economic model is extended to the economic-statistical design by adding constraints associated with in-control and out-of-control average run lengths. The quality related production costs are calculated using Taguchi’s quadratic loss function. The optimal values of smoothing constants, sampling interval, sample size, and control chart limits are determined by using a numerical search method. The average run length of the control scheme is computed by using the Markov chain approach. Computational study indicates that optimal sample sizes decrease as the magnitudes of shifts in mean and/or variance increase, and higher values of quality loss coefficient lead to shorter sampling intervals. The sensitivity analysis results regarding the effects of various inputs on the chart parameters provide useful guidelines for designing an EWMA-based process control scheme when there exists an assignable cause generating concurrent changes in process mean and variance.     

AT&T准则下完全检验的最优设计(英文)

本文研究了完全检验的质量控制问题,将广泛用于X-控制图的AT＆amp;T准则应用于完全检验,并根据完全检验的特点,提出一种新的最优模型,数值实验结果表明AT＆amp;T准则下的完全检验优于传统的完全检验。     

质量控制中完全检验的一种最优设计

本文提出质量控制中完全检验的一种最优设计。所谓完全检验 ,也就是 1 0 0 %检验 ,是指生产出来的每一个产品都要经过检验。生产过程中有两种生产状态 :控制状态和失控状态。当一个产品的质量特征值超过预定的控制界限 ,就立即对生产过程进行检查 ,一旦发现生产失控 ,马上采取调整措施使生产恢复正常。检验后的产品按其质量特征值接受或者重新制作。根据本文所建立的质量成本模型 ,我们可以得到最优的产品质量的规格界限和控制界限 ,对实际企业的生产有积极的指导作用。     

Comparison of control charts for Poisson count data in health‐care monitoring

Statistical surveillance is a noteworthy endeavor in many health‐care areas such as epidemiology, hospital quality, infection control, and patient safety. For monitoring hospital adverse events, the Shewhart u‐control chart is the most used methodology. One possible issue of the u‐chart is that in health‐care applications the lower control limit (LCL) is often conventionally set to zero as the adverse events are rare and the sample sizes are not sufficiently large to obtain LCL greater than zero. Consequently, the control chart loses any ability to signal improvements. Furthermore, as the area of opportunity (sample size) is not constant over time, the in‐control and out‐of‐control run length performances of the monitoring scheme are unknown. In this article, on the basis of a real case and through an intensive simulation study, we first investigate the in‐control statistical properties of the u‐chart. Then we set up several alternative monitoring schemes with the same in‐control performances and their out‐of‐control properties are studied and compared. The aim is to identify the most suitable control chart considering jointly: the ability to detect unexpected changes (usually worsening), the ability to test the impact of interventions (usually improvements), and the ease of use and clarity of interpretation. The results indicate that the exponentially weighted moving average control chart derived under the framework of weighted likelihood ratio test has the best overall performance.     

两种不同系统因素影响下完全检验的最优设计

本文研究了两种不同系统因素影响下完全检验的质量最优问题 ,采用有两种不同控制界限的控制图来控制生产过程 ,并根据完全检验的特点 ,提出了一种新的最优模型。 Hui(1 991 )提出的最优模型是本文的最优模型的特殊情况 ,并且本文建立的最优模型还可推广到两种以上不同的系统因素下影响的情况     

Adaptive regulator design of a viscous Burgers' system by boundary control

This paper is concerned with adaptive stabilization and regulatordesign for a viscous Burgers' equation by nonlinear boundarycontrol. Under the existence of bounded deterministic disturbances,the adaptive regulator is constructed by the concept of high-gainnonlinear output feedback and the estimation mechanism of theunknown parameters. In the control system the global asymptoticstability and the convergence of the system state to zero willbe guaranteed. It is shown that the theory can be generalizedto the systems with higher-order nonlinearity.     

An improved exponential estimator of finite population mean in simple random sampling using an auxiliary attribute

In this paper, we propose an exponential ratio type estimator of the finite population mean when auxiliary information is qualitative in nature. Under simple random sampling without replacement scheme, the expressions for the bias and the mean square error of the proposed estimator have been obtained, up to first order of approximation. To show that our proposed estimator is more efficient as compared to the existing estimators, we have made a comparative study with respect to their mean square errors. Theoretically and numerically, we have found that our proposed estimator is always more efficient as compared to its competitor estimators including all the estimators of Abd-Elfattah et al. [1] [A.M. Abd-Elfattah, E.A. El-Sherpieny, S.M. Mohamed, and O.F. Abdou. Improvement in estimating the population mean in simple random sampling using information on auxiliary attribute. Applied Mathematics and Computation, 215 (2010), 4198-4202].     

Using economic X control chart design methodology to estimate and optimize machine efficiency in the case of multimachine assignments

Estimation and optimization of machine efficiency in the case of multi machine assignments is a difficult issue for some industries such as textile industry, due to the machine interference. Although the problem is not new, the solutions proposed are not full satisfactory. For example, the analytical formulas are not suitable for high number of machines; queuing theory approaches are complex and impractical for mill managers. On the other hand, simulation methodology seems to be a perfect tool to estimate and analyze; however, the simulation package programs are expensive and are not suitable for systematic optimization. In this paper, Duncan's economic control chart design methodology is proposed as an alternative way for one of the oldest industrial problems. This study shows that this new approach is a more efficient solution to this stochastic problem. Copyright © 2009 John Wiley & Sons, Ltd.     

自动检测中的经济设计问题

本文提出了在自动检测的工艺过程中控制限Ｋ的经济设计方法。     

Adaptive fuzzy backstepping control design for a class of pure-feedback switched nonlinear systems

In this paper, an adaptive fuzzy output tracking control approach is proposed for a class of single input and single output (SISO) uncertain pure-feedback switched nonlinear systems under arbitrary switchings. Fuzzy logic systems are used to identify the unknown nonlinear system. Under the framework of the backstepping control design and fuzzy adaptive control, a new adaptive fuzzy output tracking control method is developed. It is proved that the proposed control approach can guarantee that all the signals in the closed-loop system are semi-globally uniformly ultimately bounded (SGUUB) and the tracking error remains an adjustable neighborhood of the origin. A numerical example is provided to illustrate the effectiveness of the proposed approach.     

可变抽样区间图经济设计分析

传统控制图是静态的,其抽样区间为固定常数,往往不能及时发现生产过程异常。针对这种情况,本文在综合抽样成本、生产次品损失、误报警和漏报警损失、发现并纠正过程异常成本等基础上,提出可变抽样区间X图的经济设计方法。根据过程实际状态和由抽样结果采取的决策构建了一个二维时间离散的马尔可夫链,提出优化模型,并利用遗传算法寻找控制图参数的最优解。数值计算给出本文模型的具体求解过程。灵敏度分析研究了各参数对最优样本容量、控制限、警戒限、抽样区间及单位时间平均成本的影响。     

Optimal design and control of queues

We have divided this review into two parts. The first part is concerned with the optimal design of queueing systems and the second part deals with the optimal control of queueing systems. The second part, which has the lion’s share of the review since it has received the most attention, focuses mainly on the modelling aspects of the problem and describes the different kinds of threshold (control) policy models available in the literature. To limit the scope of this survey, we decided to limit ourselves to research on papers dealing with the three policies (N, T, and D), where a cost function is designed specifically and optimal thresholds that yield minimum cost are sought.     

Controlling a chaotic resonator by means of dynamic track control

Josephson junction oscillators can generate chaotic signals with a wide frequency spectrum. An improved scheme of Lyapunov functions is proposed to control chaotic resonators of this type and forces them to converge to an arbitrary selected target signal. A changeable gain coefficient is introduced into the Lyapunov function, and the controllers are designed analytically. The controllers operate automatically when the output series are deviated from the target orbit synchronously. A resistive‐capacitive‐inductive‐shunted Josephson junction in chaotic parameter region is investigated in our studies, and power consumption is estimated from the dimensionless model. It is found that the power consumption of controller is dependent on the amplitude and/or angular frequency of the external target signal to be tracked. For example, larger power costs are observed when the target signal is in larger amplitude and/or angular frequency. The numerical results are consistent with the analytical discussion. © 2014 Wiley Periodicals, Inc. Complexity 21: 370–378, 2015     

Comparison of the cuscore, GLRT and cusum control charts for detecting a dynamic mean change

Although statistical process control (SPC) techniques have been focused mostly on detecting constant mean shifts, dynamic and time-varying process changes frequently occur in the monitoring of feedback-controlled and autocorrelated processes. In this research, the performances of cumulative score (Cuscore), generalized likelihood ratio test (GLRT), and cumulative sum (CUSUM) charts in detecting a dynamic mean change that finally approaches a steady-state value are compared. Theoretical results in average run length (ARL) comparison are provided. From the theretical study we find that, when the steady-state value is greater or less than a critical value,Rδ/2+δ/2, the Cuscore and CUSUM charts have a different performance in detecting the mean change. We prove also that the GLRT has the best performance among the three charts in detecting any mean change for which the steady-state value is not equal to δ or δR, when the in-control ARL is large.