Superspreading driven by Marangoni flow

The spontaneous spreading (called superspreading) of aqueous trisiloxane ethoxylate surfactant solutions on hydrophobic solid surfaces is a fascinating phenomenon with several practical applications. For example, the ability of trisiloxane ethoxylate surfactants to enhance the spreading of spray solutions on waxy weed leaf surfaces, such as velvetleaf (Abutilion theophrasti), makes them excellent wetting agents for herbicide applications. The superspreading ability of silicone surfactants has been known for decades, but its mechanism is still not well understood. In this paper, we suggest that the spreading of trisiloxane ethoxylates is controlled by a surface tension gradient, which forms when a drop of surfactant solution is placed on a solid surface. The proposed model suggests that, as the spreading front stretches, the surface tension increases (the surfactant concentration becomes lower) at the front relative to the top of the droplet, thereby establishing a dynamic surface tension gradient. The driving force for spreading is due to the Marangoni effect, and our experiments showed that the higher the gradient, the faster the spreading. A simple model describing the phenomenon of superspreading is presented. We also suggest that the superspreading behavior of trisiloxane ethoxylates is a consequence of the molecular configuration at the air/water surface (i.e. small and compact hydrophobic part), as shown by molecular dynamics modeling. We also found that the aggregates and vesicles formed in trisiloxane solutions do not initiate the spreading process and therefore these structures are not a requirement for the superspreading process.     

Spreading of Surfactant Solutions over Hydrophobic Substrates

The spreading of surfactant solutions over hydrophobic surfaces is considered from both theoretical and experimental points of view. Water droplets do not wet a virgin solid hydrophobic substrate. It is shown that the transfer of surfactant molecules from the water droplet onto the hydrophobic surface changes the wetting characteristics in front of the drop on the three-phase contact line. The surfactant molecules increase the solid-vapor interfacial tension and hydrophilize the initially hydrophobic solid substrate just in front of the spreading drop. This process causes water drops to spread over time. The time of evolution of the spreading of a water droplet is predicted and compared with experimental observations. The assumption that surfactant transfer from the drop surface onto the solid hydrophobic substrate controls the rate of spreading is confirmed by our experimental observations. Copyright 2000 Academic Press.     

Condensation-induced wetting state and contact angle hysteresis on superhydrophobic lotus leaves

In this paper, we demonstrate how condensed moisture droplets wet classical superhydrophobic lotus leaf surfaces and analyze the mechanism that causes the increase of contact angle hysteresis. Superhydrophobic lotus leaves in nature show amazing self-cleaning property with high water contact angle (>150°) and low contact angle hysteresis (usually <10°), causing droplets to roll off at low inclination angles, in accordance with classical Cassie–Baxter wetting state. However, when superhydrophobic lotus leaves are wetted with condensation, the condensed water droplets are sticky and exhibit higher contact angle hysteresis (40–50°). Compared with a fully wetted sessile droplet (classical Wenzel state) on the lotus leaves, the condensed water droplet still has relatively large contact angle (>145°), suggesting that the wetting state deviates from a fully wetted Wenzel state. When the condensed water droplets are subjected to evaporation at room conditions, a thin water film is observed bridging over the micropillar structures of the lotus leaves. This causes the dew to stick to the surface. This result suggests that the condensed moisture does not uniformly wet the superhydrophobic lotus leaf surfaces. Instead, there occurs a mixed wetting state, between classical Cassie–Baxter and Wenzel states that causes a distinct increase of contact angle hysteresis. It is also observed that the mixed Cassie–Baxter/Wenzel state can be restored to the original Cassie–Baxter state by applying ultrasonic vibration which supplies energy to overcome the energy barrier for the wetting transition. In contrast, when the surface is fully wetted (classical Wenzel state), such restoration is not observed with ultrasonic vibration. The results reveal that although the superhydrophobic lotus leaves are susceptible to being wetted by condensing moisture, the configured wetting state is intermediate between the classical Cassie–Baxter and Wenzel states.     

Roughness effects of cellulose and paper substrates on water drop impact and recoil

The impact dynamics of water drops on sized and unsized smooth cellulose films and paper surfaces with controlled roughness levels were studied. The objective was to better understand the effect of roughness on the liquid drop impact dynamics on paper surfaces, isolating from the effect chemical heterogeneity. Drop impact in the first few milliseconds were recorded using high-speed CCD camera and the three-phase contact line movement of the water drop was analyzed. Smooth cellulose film surface and rough paper surface showed similar impact dynamics, suggesting that the surface energy plays a more dominant role than surface roughness. Significantly different dynamic contact angles of water drop on the sized and unsized surfaces were observed during drop impact. The Laplace pressure of the curved spreading front pointing to the centre of a spreading drop on these sized cellulose and paper surfaces reduces the three-phase contact line movement, and leads to smaller maximum spreading diameter. Our results suggest that the water drop spreads on the rough surface is most likely via a “roll-over” action rather than “stick and jump” movements.     

Mechanical and superhydrophobic stabilities of two-scale surfacial structure of lotus leaves

To understand why lotus leaf surfaces have a two-scale structure, we explore in this paper two stability mechanisms. One is the stability of the Cassie-Baxter wetting mode that generates the superhydrophobicity. A recent quantitative study (Zheng et al., Langmuir 2005, 21, 12207) showed that the larger the slenderness ratio of the surface structures was, the more stable the Cassie-Baxter wetting mode would be. On the other hand, it is well-known that more slender surface structures can only sustain lower critical water pressures for structure buckling, or Euler instability, while in the natural environments, the water pressure impacting on the lotus surface can reach a fairly high value (105 Pa in a heavy rain). Our analysis reveals that the two-scale structure of the lotus leaf surfaces is necessary for keeping both the structure and the superhydrophobicity stable. Furthermore, we find that the water-air interfacial tension makes the slender surface structure more instable and the two-scale structure a necessity.     

Liquid–paper interactions during liquid drop impact and recoil on paper surfaces

The spreading and recoiling of water drops on several flat and macroscopically smooth model surfaces and on sized paper surfaces were studied over a range of drop impaction velocities using a high-speed CCD camera. The water drop spreading and recoiling results on several model hydrophobic and hydrophilic surfaces were found to be in agreement with observations reported in the literature. The maximum drop spreading diameter for those model surfaces at impact was found to be dependent upon the initial drop kinetic energy and the degree of hydrophobicity/hydrophilicity of the surface. The extent of the maximum drop recoiling was found to be much weaker for hydrophilic substrates than for hydrophobic substrates. Sized papers, however, showed an interesting switch of behaviour in the process of water drop impaction. They behave like a hydrophobic substrate when a water drop impacts on it, but like a hydrophilic substrate when water drop recoils. Although the contact angle between water and hydrophilic or hydrophobic non-porous surfaces changes from advancing to receding as reported in literature, the change of contact angle during water impact on paper surface is unique in that the level of sizing was found to have a smaller than expected influence on the degree of recoil. Atomic force microscopy (AFM) was used to probe fibres on a sized filter paper surface under water. The AFM data showed that water interacted strongly with the fibre even though the paper was heavily sized. Implications of this phenomenon were discussed in the context of inkjet print quality and of the surface conditions of sized papers. Results of this study are very useful in the understanding of inkjet ink droplet impaction on paper surfaces which sets the initial condition for ink penetration into paper after impaction.     

Fabrication of hierarchical ZnO architectures and their superhydrophobic surfaces with strong adhesive force

Grid-structured ZnO microsphere arrays assembled by uniform ZnO nanorods were fabricated by noncatalytic chemical vapor deposition, taking advantage of morphologies of alumina nanowire pyramid substrates and ZnO oriented growth habits. Every ZnO microsphere (similar to the micropapilla on a lotus leaf surface) is assembled by over 200 various oriented ZnO nanorods (similar to the hairlike nanostructures on mircopapilla of a lotus leaf). This lotus-leaf-like ZnO micro-nanostructure films reveal superhydrophobicity and ultrastrong adhesive force to liquid. The realization of this hierarchical ZnO nanostructure film could be important for further understanding wettability of biological surfaces with micro-nanostructure and application in microfluidic devices.     

Condensation on ultrahydrophobic surfaces and its effect on droplet mobility: ultrahydrophobic surfaces are not always water repellant

The condensation of water was studied on topography-based ultrahydrophobic surfaces containing hydrophobized silicon pillars. Optical microscopy showed that water nucleated and grew both on top of and between the pillars. As condensation progressed, water between the pillars became unstable and was forced upward to the surface. Macroscopic water droplets on top of the pillars coalesced with condensed water that remained between the pillars, pinning the droplets at their three-phase contact line. Dynamic contact angle measurements on ultrahydrophobic surfaces wet with condensation revealed a dramatic increase in hysteresis compared to that on dry surfaces, leading to a corresponding decrease in water drop mobility.     

Fabricating Super‐Hydrophobic Lotus‐Leaf‐Like Surfaces through Soft‐Lithographic Imprinting

Summary: A soft‐lithographic imprinting approach to fabricate super‐hydrophobic surfaces has been developed in this work. In this process, fresh lotus leaves were used as masters and PDMS stamps were prepared by replica molding against the lotus‐leaf surfaces. By using the stamps and an epoxy‐based azo polymer solution as “ink”, the mimicked lotus‐leaf surfaces made of the polymer were fabricated by pressing the featured faces of the stamps against “inked” substrates and drying under a proper condition after peeling off the stamps. The lotus‐leaf‐like surfaces show super‐hydrophobic characteristics with the water contact angle higher than 150° and contact angle hysteresis less than 3°.

SEM images of lotus‐leaf‐like papillary structures on the imprinted surface.     

A new method for producing “Lotus Effect” on a biomimetic shark skin

Nature has long been an important source of inspiration for mankind to develop artificial ways to mimic the remarkable properties of biological systems. In this work, a new method was explored to fabricate a superhydrophobic dual-biomimetic surface comprising both the shark-skin surface morphology and the lotus leaf-like hierarchical micro/nano-structures. The biomimetic surface possessing shark-skin pattern microstructure was first fabricated by microreplication of shark-skin surface based on PDMS; and then it was treated by flame to form hierarchical micro/nano-structures that can produce lotus effect. The fabricated biomimetic surfaces were characterized with scanning electron microscopy (SEM), water contact angle measurements and liquid drop impact experiments. The results show that the fabricated dual-biomimetic surface possesses both the vivid shark-skin surface morphology and the lotus leaf-like hierarchical micro/nano-structures. It can exhibit excellent superhydrophobicity that the contact angle is as high as 160° and maintain its robustness of the superhydrophobicity during the droplet impact process at a relatively high Weber number. The mechanism of the micromorphology evolution and microstructural changes on the biomimetic shark-skin surface was also discussed here in the process of flame treatment. This method is expected to be developed into a novel and feasible biomimetic surface manufacturing technique.     

Experimental investigation of the spontaneous wetting of polymers and polymer blends

The dynamics of polymeric liquids and mixtures spreading on a solid surface have been investigated on completely wetting and partially wetting surfaces. Drops were formed by pushing the test liquid through a hole in the underside of the substrate, and the drop profiles were monitored as the liquid wet the surface. Silicon surfaces coated with diphenyldichlorosilane (DPDCS) and octadecyltrichlorosilane (OTS) were used as wetting and partial wetting surfaces, respectively, for the fluids we investigated. The response under complete and partial wetting conditions for a series of polypropylene glycols (PPG) with different molecular weights and the same surface tension could be collapsed onto a single curve when scaling time based on the fluid viscosity, the liquid-vapor surface tension, and the radius of a spherical drop with equivalent volume. A poly(ethylene glycol) (PEG300) and a series of poly(ethylene oxide-rand-propylene oxide) copolymers did not show the same viscosity scaling when spread on the partially wetting surface. A combined model incorporating hydrodynamic and molecular-kinetic wetting models adequately described the complete wetting results. The assumptions in the hydrodynamic model, however, were not valid under the partial wetting conditions in our work, and the molecular-kinetic model was chosen to describe our results. The friction coefficient used in the molecular-kinetic model exhibited a nonlinear dependence with viscosity for the copolymers, indicating a more complex relationship between the friction coefficient and the fluid viscosity.     

Superhydrophobic bionic surfaces with hierarchical microsphere/SWCNT composite arrays

Superhydrophobic bionic surfaces with hierarchical micro/nano structures were synthesized by decorating single-walled or multiwalled carbon nanotubes (CNTs) on monolayer polystyrene colloidal crystals using a wet chemical self-assembly technique and subsequent surface treatment with a low surface-energy material of fluoroalkylsilane. The bionic surfaces are based on the regularly ordered colloidal crystals, and thus the surfaces have a uniform superhydrophobic property on the whole surface. Moreover, the wettability of the bionic surface can be well controlled by changing the distribution density of CNTs or the size of polystyrene microspheres. The morphologies of the synthesized bionic surfaces bear much resemblance to natural lotus leaves, and the wettability exhibited remarkable superhydrophobicity with a water contact angle of about 165 degrees and a sliding angle of 5 degrees.     

Drop impact characteristics and structure effects of hydrophobic surfaces with micro- and/or nanoscaled structures

We report the drop impact characteristics on four hydrophobic surfaces with different well-scale structures (smooth, nano, micro, and hierarchical micro/nano) and the effects of those structures on the behavior of water drops during impact. The specimens were fabricated using silicon wet etching, black silicon formation, or the combination of these methods. On the surfaces, the microstructures form obstacles to drop spreading and retracting, the nanostructures give extreme water-repellency, and the hierarchical micro/nanostructures facilitate drop fragmentation. The maximum spreading factor (D*(max)) differed among the structures. On the basis of published models of D*(max), we interpret the results of our experiment and suggest reasonable explanations for these differences. Especially, the micro/nanostructures caused instability of the interface between liquid and air at Weber number We > ~80 and impacting drops fragmented at We > ~150.     

Creation of “Rose Petal” and “Lotus Leaf” Effects on Alumina by Surface Functionalization and Metal‐Ion Coordination

Functional differences between superhydrophobic surfaces, such as lotus leaf and rose petals, are due to the subtle architectural features created by nature. Mimicry of these surfaces with synthetic molecules continues to be fascinating as well as challenging. Herein, we demonstrate how inherently hydrophilic alumina surface can be modified to give two distinct superhydrophobic behaviors. Functionalization of alumina with an organic ligand resulted in a rose‐petal‐like surface (water pinning) with a contact angle of 145° and a high contact angle hysteresis (±69°). Subsequent interaction of the ligand with Zn²⁺ resulted in a lotus‐leaf‐like surface with water rolling behavior owing to high contact angle (165°) and low‐contact‐angle‐hysteresis (±2°). In both cases, coating of an aromatic bis‐aldehyde with alkoxy chain substituents was necessary to emulate the nanowaxy cuticular feature of natural superhydrophobic materials.     

Pressure/electric-field-assisted micro/nanocasting method for replicating a lotus leaf

An electric field-aided process was introduced for a curable casting process. As a micro/nanosized pattern mask, a lotus leaf, which has a hierarchical structure, was used. The process consists of two steps: (1) applying an electric field to a liquid polymer and solidifying the polymer for use as a negative mold, and (2) using the negative polymer mold to fabricate a replicated poly(ethylene oxide) (PEO) surface in the original shape of the lotus leaf. In this process, the applied electric field induces unstable vibration of the liquid polymer, due to electrokinetic phenomena. The electrokinetic fluid motion resulted in well-replicated PEO surfaces. The quality of the fabricated surface was highly dependent on the applied field and pressure. We believe that this technique improves the quality of the standard nanocasting method and will be useful for fabricating micro/nanosized structures.     

Kinetics of wetting and spreading by aqueous surfactant solutions

Interest in wetting dynamics processes has immensely increased during the past 10-15 years. In many industrial and medical applications, some strategies to control drop spreading on solid surfaces are being developed. One possibility is that a surfactant, a surface-active polymer, a polyelectrolyte or their mixture are added to a liquid (usually water). The main idea of the paper is to give an overview on some dynamic wetting and spreading phenomena in the presence of surfactants in the case of smooth or porous substrates, which can be either moderately or highly hydrophobic surfaces based on the literature data and the authors own investigations. Instability problems associated with spreading over dry or pre-wetted hydrophilic surfaces as well as over thin aqueous layers are briefly discussed. Toward a better understanding of the superspreading phenomenon, unusual wetting properties of trisiloxanes on hydrophobic surfaces are also discussed.     

荷叶表面纳米结构与浸润性的关系

通过烘烤、化学萃取及物理剥除等方法改变荷叶表面的纳米结构和化学组成, 在环境扫描电镜(ESEM)和全反射红外光谱(ATR)对样品的微观形貌和化学组成进行表征的基础上, 为消除其它外界因素影响样品的真实微观形貌, 进一步采用原子力显微镜(AFM)进行了表征. 通过测量不同处理方法所得样品的表观接触角表征了样品的浸润性质. 结果表明, 荷叶表面的蜡质是产生表面疏水性的根本原因, 其微米级结构放大了其疏水性, 而纳米结构是导致其表面高接触角、低滚动角, 即“荷叶效应”的关键原因.     

Factors affecting the spontaneous motion of condensate drops on superhydrophobic copper surfaces

The coalescence-induced condensate drop motion on some superhydrophobic surfaces (SHSs) has attracted increasing attention because of its potential applications in sustained dropwise condensation, water collection, anti-icing, and anticorrosion. However, an investigation of the mechanism of such self-propelled motion including the factors for designing such SHSs is still limited. In this article, we fabricated a series of superhydrophobic copper surfaces with nanoribbon structures using wet chemical oxidation followed by fluorization treatment. We then systematically studied the influence of surface roughness and the chemical properties of as-prepared surfaces on the spontaneous motion of condensate drops. We quantified the "frequency" of the condensate drop motion based on microscopic sequential images and showed that the trend of this frequency varied with the nanoribbon structure and extent of fluorination. More obvious spontaneous condensate drop motion was observed on surfaces with a higher extent of fluorization and nanostructures possessing sufficiently narrow spacing and higher perpendicularity. We attribute this enhanced drop mobility to the stable Cassie state of condensate drops in the dynamic dropwise condensation process that is determined by the nanoscale morphology and local surface energy.     

Effect of membrane preparation on the lifetime of supported liquid membranes

A new observation on the stability of supported liquid membranes (SLMs) is reported. Membranes prepared with ‘dry’ outer surfaces, free from organic wetting, were found to be more stable than the conventional SLM prepared with external surfaces wetted with a film of the organic membrane liquid phase. For copper transport the ‘dry’ surface SLM had a similar initial flux to the ‘wet’ surface SLM, and 2 to 4 times the flux after 100 h. Over a 50 h period the ‘dry’ SLM lost about 10% of its membrane liquid, whereas the ‘wet’ SLM lost about 50%. The difference is ascribed to the loss of membrane by emulsion formation at one of the aqueous-organic interfaces which would be greater for the ‘wet’ SLM with a continuous liquid film over the surface of the support.     

Fabrication of functionalized aluminum compound petallike structure with superhydrophobic surface

The petallike structures, similar to that of a lotus leaf, were directly fabricated on the surface of aluminum sheets by a simple one‐step solution‐immersion process. It was found that the width of the nanoflakes ranges from 20 to 500 nm, and the length of the flakes is about several micrometers. The wettability of the surface with a hierarchical structure was changed from superhydrophilicity to superhydrophobicity by chemical modification with perfluorodecyltriethoxysilane (PDES). The static contact angles (CAs) for water on both of the modified surfaces were larger than 150° , which was closely related to the chemical modification and hierarchical structure. Furthermore, the surfaces retained good superhydrophobic stability in long‐term storage as well, which should be critical to the application of aluminum materials in engineering. Copyright © 2010 John Wiley & Sons, Ltd.