SPV490Q钢焊接冷裂纹声-磁定位方法研究

声发射源定位方法可以精准判断信号发生时间及位置,但由于其检测数据量大,难以进行实时评价,而磁记忆定位方法能实时观察数据结果,所以用声-磁结合的方法对冷裂纹进行定位分析。焊后即进行声发射监测,待焊缝冷却后,按一定时间间隔用磁记忆技术进行检测,这样既能精确得到冷裂纹起裂时间及其位置,又能实时观察冷裂纹扩展走向。同时,通过SPV490Q钢斜Y型坡口焊接冷裂纹实验验证了该方法的可行性。     

滚动轴承声信号特征提取和诊断试验研究

为解决振动检测方法不能有效识别低速旋转机械滚动轴承故障问题,利用声发射检测方法,建立了滚动轴承低速声发射信号采集试验装置,对模拟人工缺陷滚动轴承声发射信号进行了采集,进而对滚动轴承声发射信号进行总体平均经验模式分解,结合能量矩及相关系数法综合判断分解后各模态分量的真伪,据此提取出特征信号并做出其局部Hilbert边际谱,最后对滚动轴承各种故障模式进行诊断。试验结果表明该诊断方法能准确识别滚动轴承声发射信号故障频率,依据特征频率及幅值大小可对低速滚动轴承故障进行有效诊断。     

基于声发射的光学元件损伤监测方法研究

光学元件损伤是限制激光通量水平提高的重要因素之一。为快速、准确地检测光学元件损伤是否产生,支撑光学元件循环修复策略的使用,研究并提出了基于声发射技术的光学元件损伤检测方法,通过研究光学元件损伤产生的声发射信号特征,判断光学元件是否发生损伤,使用一种基于二次相关和相关峰精确插值（FICP）的时延估计算法,通过仿真验证了该算法的可行性,结合时差定位原理建立了损伤位置求解方法,并通过实验进行了验证。研究结果表明:该方法能从监测信号中快速地获得损伤的位置估计,其平均定位误差为8.61 mm,计算时间为0.143 s/次,对大口径光学元件的损伤在线监测具有应用潜力。     

近场子空间聚焦的碰摩故障声发射定位方法

针对宽带多源声发射信号的相干、多模态和能量衰减快问题,提出一种近场多重相干信号子空间聚焦的定位算法用于碰摩故障声发射源的定位检测。首先,为滤除干扰模态波、减小频散效应,采用基于模态声发射传播特性分析的小波分解滤波方法,从碰摩初期的声发射信号中获取零阶模态波及波速用于定位计算;其次,为实现信号解相干,提出基于双边相关变换(TCT)的近场聚焦矩阵估计方法;最后,针对声发射信号的能量衰减快问题,利用近场基于特征分解的多重信号分类(N-MUSIC)的空间谱估计方法来实现声源的精确定位。理论分析和实验结果表明:该方法定位精度高、计算复杂度低、稳定性强,能有效识别多个相干碰摩声源。相比传统相干子空间算法(CSM),该方法减少了信号初值和聚焦频点的计算量,对双声源的分辨概率较现有修正近场多重信号分类算法提高了17%,是一种有效的碰摩故障源检测方法。      

腐蚀声发射信号降噪方法

为了从复杂背景噪声中有效地检测出腐蚀声发射信号,采用短时分形维数和离散分数余弦变换相结合的降噪方法,利用声发射检测系统,对6% FeCl₃·6H₂O溶液中Q235钢板的全面腐蚀和局部腐蚀声发射信号进行了降噪处理。实验结果表明,腐蚀声发射信号分别加入白噪声、有色噪声和粉红噪声,在输入信噪比为0~15dB的条件下,此方法降噪效果与标准离散余弦、离散分数余弦变换方法相比,输出信噪比最高可提升8 dB。所述降噪方法对检测腐蚀声发射信号以及对金属剩余寿命的评价具有一定意义。      

金刚石单晶生长的声发射实时检测初探

采用声发射检测技术,对高温高压下人造金刚石单晶的生长过程进行了检测和分析。利用由PCI-8型声发射仪和LMD-800型铰链式六面顶压机组成的声发射检测系统,检测了金刚石单晶的生长过程。将金刚石单晶生长和不生长过程中检测到的声发射信号进行对比和频谱分析,结果表明:声发射信号与金刚石单晶生长过程存在对应关系;金刚石单晶生长对应的声发射信号是一种低频信号,可以利用声发射信号的变化规律研究金刚石单晶在高温高压条件下的原位反应机理。     

流化床燃烧声发射与气固两相流特性研究

１引言燃烧流化床声发射是一个极其复杂的过程,它是气因流态化两相流运动,气体湍动和燃烧化学反应复合作用的结果,其发射声谱中包含了上述运动过程的丰富信息山,对其发射声谱进行系统深入的研究,对寻求流态化两相流的运动规律有重要意义。本文试图以大量的实验研究为基础,以声波数字计算技术和现代分析理论手段,对气因流态化两相流运动规律进行了研究。２实验简介实验装置主要有燃煤流化床燃烧实验台和声波测量系统组成。燃煤流化床燃烧实验台如图１所示,声波测量系统见图２,从燃烧室不同位置测得的声波信号,一路送声波数字化处理…     

一种压力传感器单故障实时诊断方法研究

研究对象为容式变极距型液位压力传感器。分析了传感器测量电路的工作原理与特性。故障诊断首先用压力变化率判断测量电路故障存在性;再得到额定输入信号下电路电桥输出信号和运算放大器输出这两个检测信号的表达式,各表达式均以电路相关元件为自变量。因不同元件发生数值漂移故障时,对检测信号的影响趋势各不相同,使得精确到元件的故障定位得以实现;确定故障位置后将正常元件值代入检测信号表达式联立方程组求解,以实现精确到元件的故障定值。仿真显示该故障诊断方法所求得故障值非常接近真实故障值。     

小波边缘检测算法在平面丝阵Z箍缩图像1维诊断中的应用

 选择尺度融合的小波边缘检测算子对平面丝阵Z箍缩条纹相机图像进行处理,分析了影响边缘检测效果的参数。处理结果显示：如果边缘像素比例取合适值（4%～7%）,若尺度取较大值时边缘定位不够精确,取较小值时受噪声影响较大;尺度融合的小波边缘检测算子则能精确判断图像边缘位置,同时受噪声影响较小;与直接判读方法相比,通过尺度融合的小波边缘检测算法判读的数据更稳定平滑,更能抵抗噪声的干扰。     

双向滤波法去除瞬态诱发耳声发射检测中的刺激伪迹

在瞬态诱发耳声发射信号检测中,去除刺激伪迹最传统的方法是“引出的非线性响应”法。但因其赖以成立的假设条件无法精确成立,会造成明显刺激伪迹残留,限制了对与刺激伪迹有重叠的短潜伏期高频耳蜗响应的检测。窗函数法和小波变换方法可在一定程度上减少刺激伪迹残留,但仍未解决对高频响应的检测问题。本文提出了双向滤波法去除刺激伪迹,避免了滤波时刺激伪迹影响后传的趋势。物理模拟实验及106例瞬态诱发耳声发射信号实测结果表明:与现有方法相比,该方法可进一步减少刺激伪迹残留,拓展不受刺激伪迹污染的信号区间;并能检测出潜伏期更短、强度更大的高频瞬态诱发耳声发射信号。同时,该方法简便易行,便于在实时检测系统中实现。     

New technique for electrostatic charge measurement in gas–solid fluidized beds

Electrostatic charge generation within gas–solid fluidized bed reactors has been a concern to industry for many years. Over the years, numerous methods for measuring this phenomenon within a fluidization column have been proposed. This paper focuses on the design of a new method that minimizes effects such as extra charging due to particle handling and bed hydrodynamic disruption due to the location of the measurement device. In addition, the new method provides the bulk charge of the bed particles rather than a local measurement. The device is flexible and can be adapted to a range of fluidization columns. The new method developed consisted of a Faraday cup placed within the windbox of a fluidization column. The distributor plate was designed in such a way that it can be automatically opened to drop the charged fluidizing particles into the Faraday cup below. The new measurement technique was validated by conducting fluidization experiments in a system consisting of a 0.10 m in diameter carbon steel column with glass beads as the fluidizing particles. The technique was proven to be suitable for measuring the total net electrostatic charges in gas–solid fluidized beds.     

Analysis on accuracy improvement of rotor–stator rubbing localization based on acoustic emission beamforming method

This paper attempts to introduce an improved acoustic emission (AE) beamforming method to localize rotor–stator rubbing fault in rotating machinery. To investigate the propagation characteristics of acoustic emission signals in casing shell plate of rotating machinery, the plate wave theory is used in a thin plate. A simulation is conducted and its result shows the localization accuracy of beamforming depends on multi-mode, dispersion, velocity and array dimension. In order to reduce the effect of propagation characteristics on the source localization, an AE signal pre-process method is introduced by combining plate wave theory and wavelet packet transform. And the revised localization velocity to reduce effect of array size is presented. The accuracy of rubbing localization based on beamforming and the improved method of present paper are compared by the rubbing test carried on a test table of rotating machinery. The results indicate that the improved method can localize rub fault effectively.     

正交异性钢桥面板声发射波三维谱元法模拟及损伤定位*

针对大跨度桥梁正交异性钢桥面板的疲劳损伤评估与结构健康监测需求,开展基于声发射波场谱元法模拟的大型复杂板类结构损伤定位研究。采用Legendre高阶插值三维时域谱元法模拟声发射波在正交异性钢桥面板中的传播过程,验证了其内部显著的反射、衍射和频散现象,并代替人工预断铅实测试验获得大量声发射数据。然后,利用赤池信息准则判定声发射波到达各传感器的时间,通过高斯过程回归建立到达时差与声发射源位置的关系模型,用于未知损伤的定位监测。数值模型实验结果表明,赤池信息准则和高斯过程回归改进的时差图法在正交异性钢桥面板中的平均定位误差为37.3 mm(25 dB信噪比工况),平板的定位精度高于U肋。谱元法模拟有望代替繁琐的预断铅实测试验,提升声发射时差图系列损伤定位方法的实用性。     

Roller bearing acoustic signature extraction by wavelet packet transform,applications in fault detection and size estimation

Continuous online monitoring of rotating machines is necessary to assess real-time health conditions so as to enable early detection of operation problems and thus reduce the possibility of downtime. Rolling element bearings are crucial parts of many machines and there has been an increasing demand to find effective and reliable health monitoring technique and advanced signal processing to detect and diagnose the size and location of incipient defects. Condition monitoring of rolling element bearings, comprises four main stages which are, statistical analysis, fault diagnostics, defect size calculation, and prognostics. In this paper the effect of defect size, operating speed, and loading conditions on statistical parameters of acoustic emission (AE) signals, using design of experiment method (DOE), have been investigated to select the most sensitive parameters for diagnosing incipient faults and defect growth on rolling element bearings. A modified and effective signal processing algorithm is designed to diagnose localized defects on rolling element bearings components under different operating speeds, loadings, and defect sizes. The algorithm is based on optimizing the ratio of Kurtosis and Shannon entropy to obtain the optimal band pass filter utilizing wavelet packet transform (WPT) and envelope detection. Results show the superiority of the developed algorithm and its effectiveness in extracting bearing characteristic frequencies from the raw acoustic emission signals masked by background noise under different operating conditions. To experimentally measure the defect size on rolling element bearings using acoustic emission technique, the proposed method along with spectrum of squared Hilbert transform are performed under different rotating speeds, loading conditions, and defect sizes to measure the time difference between the double AE impulses. Measurement results show the power of the proposed method for experimentally measuring size of different fault shapes using acoustic emission signals.     

流化床中瞬态颗粒浓度信号的小波分析

气固流化床内一般处于非均匀的聚式流化状态,系统中颗粒和流体分离严重,呈现流体密集的稀相和颗粒聚集的密相共存的两相结构。床内的颗粒流体两相流的主要特征在于其非均匀的两相时空动态结构,该系统在大多数的情况下处于非线性、非平衡的状态,是一种典型的耗散结构［１］。本文介绍应用小波分析技术对流化床中瞬态颗粒浓度信号进行分析,以揭示这种结构的本质特性。     

Application of piezoelectric transient response in transducer acoustic power measurement

To explore a more convenient method for measuring the focused ultrasound power,a piezoelectric ceramic plate was used to receive ultrasonic signal directly.Due to an acoustic force acts on the surface of piezoelectric ceramic plate,the piezoelectric response was obtained by means of electromechanical analogy,which was composed of voltage response caused by forced vibration and high frequency attenuation response caused by natural vibration.The conversion relationship between output signal of piezoelectric ceramic plate and acoustic power of transducer was analyzed.The envelope of output piezoelectric signal was extracted in twice,and a voltage amplitude curve with sinusoidal distribution that could describe the changes of acoustic power was obtained.Under different drive voltage of transducer,the maximum peak voltage of envelope curve was found respectively.Their squared values were made a linear fitting with acoustic power measured by acoustic power meter,and then the proportional coefficient of theoretical relational expression was calibrated.The experimental results are in good agreement with the theory.The relative error between calibrated theoretical acoustic power and that measured by acoustic power meter was less than 8.7%.The paper can provide a guideline for measuring acoustic power of transducer by using piezoelectric signal.     

HEAT TRANSFER ENHANCEMENT DUE TO TURBULENCE INDUCED BY PARTICLE MOTION IN GAS-SOLID FLUIDIZED BEDS

Heat transfer augmentation due to turbulence in the gaseous flow of a gas-solid fluidized bed is analyzed. Since the heat transfer in such beds is enhanced by various mechanisms, each mechanism's contribution can only be separately evaluated using special means. Therefore, we employed a new mass transfer measurement technique to measure the contribution of the turbulence induced by particle motion on the total heat transfer occurring around a horizontal test cylinder immersed in a fluidized bed. Results indicate that the mass transfer, i.e., analogous to convective heat transfer to or from the gaseous flow, is enhanced by the turbulence produced from particle motion on the front side of the cylinder surface, but that other heat transfer mechanisms besides turbulence contribute to the heat transfer augmentation taking place on the cylinder side walls and back-side surface.     

储罐底板声源辨识及定位方法研究

储罐底板腐蚀是多声源问题,即在不同位置的腐蚀源可能同时发射应力波。这些声源信号有时会重叠被传感器接收,从而影响定位的可靠性。为此本文基于平面声发射源能量定位方法的基本理论,进行了模拟储罐底板定位实验,提出了能量定位系数的修正方法。同时通过对实验数据分析,发现快速独立分量分析(FastICA)方法可以将同种声源混合信号进行有效分离,并且基本保持原有波形特征,相干系数法可以实现对分离后的同源信号进行聚类,进而应用改进能量定位方法对声发射源进行定位,从而对声源辨识,判断事件集中度提供依据。