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1.
Membrane separation is an alternative separation technology to the conventional method of filtration. Hence, it has attracted use in the purification and concentration of Chinese Herbal Medicine Extracts (CHMEs). The purpose of this work was to study the process of microfiltration of Tongbi liquor (TBL), a popular Chinese herbal drink, using ceramic membranes. Zirconium oxide and aluminum oxide membranes with pore mean sizes of 0.2 μm and 0.05 μm, respectively, are used for comparisons in terms of flux, transmittance of the ingredients, physical-chemical parameters, removal of macromolecular materials and fouling resistance. The results show that 0.2 μm zirconium oxide membrane is more suitable. The stable permeate flux reaches 135 L·h(-1)·m(-2), the cumulative transmittance of the indicator is 65.53%. Macromolecular materials, such as starch, protein, tannin, pectin and total solids were largely eliminated in retentate after filtration using 0.2 μm ZrO2 ceramic membrane, resulting in clearer TBL. Moreover, this work also reveals that continuous ultrasound could strengthen membrane process that the permeate flux increases significantly. This work demonstrates that the purification of CHME with ceramic membranes is possible and yielded excellent results.  相似文献   

2.
The flux behavior of 0.2 μm nylon, polysulfone (PS), polyvinylidene fluoride (PVDF) and polyethersulfone (PES) membranes was examined during dead-end microfiltration of commercial apple juice. On nylon membranes, a 0.1 μm thick surface fouling layer rapidly formed that acted as a secondary membrane. The colloidal particles retained by this surface layer aggregated to form a thick loose gel structure, producing an anisotropic fouling structure. In contrast, the 4 μm thick surface fouling layer of PES was slower to form and had a more open structure with a lower flux resistance per unit thickness. The morphology of the PES surface layer also did not differ dramatically from the loose gel structure that subsequently formed on top of this secondary membrane. The PS surface fouling layer was similar in structure to nylon whereas the PVDF layer more closely resembled that found with PES. The density of the surface fouling layer did not directly correlate to membrane surface hydrophobicity or pure water flux. Atomic force microscopy (AFM) indicated that surface roughness strongly influenced surface fouling layer morphology. The membrane surface appears to act as a template for the fouling process; therefore, smooth membranes (nylon and PS) produce a dense surface fouling layer whereas this same layer on rough membranes (PES and PVDF) is much more open. Consequently, the fluxes of PES and PVDF membranes are less affected by fouling formation.  相似文献   

3.
The effect of operating parameters on fouling of a ceramic microfiltration membrane by corn starch hydrolysate of 95 dextrose equivalence was studied. Transmembrane pressures above 100 kPa had little or no effect on flux. Cross-flow velocity had a significant beneficial effect. The rate of flux decline was reduced significantly when the feed was adjusted from its natural pH of 4.2 to 10. However, this resulted in a dark brown clarified syrup (permeate). Scanning electron microscopy showed extensive fouling layers on the alumina surface with conventionally processed dextrose solutions and the least fouling layer with corn starch hydrolysate adjusted to pH 10. Maximum steady state flux for unconcentrated hydrolysate at its natural pH was 178 LMH obtained at low transmembrane pressures (103 kPa, 15 psi) and high cross-flow velocities (5 m s−1). Adjustment of the pH to 10 can increase the flux by 40%.  相似文献   

4.
Rapid backpulsing to reduce membrane fouling during crossflow microfiltration and ultrafiltration is studied by solving the convection-diffusion equation for concentration polarization and depolarization during cyclic operation with transmembrane pressure reversal. For a fixed duration of reverse filtration, there is a critical duration of forward filtration which must not be exceeded if the formation of a cake or gel layer on the membrane surface is to be avoided. The theory also predicts an optimum duration of forward filtration which maximizes the net flux, since backpulsing at too high of frequency does not allow for adequate permeate collection during forward filtration relative to that lost during reverse filtration, whereas backpulsing at too low of frequency results in significant flux decline due to cake or gel buildup during each period of forward filtration. In general, short backpulse durations, low feed concentrations, high shear rates, and high forward transmembrane pressures give the highest net fluxes, whereas the magnitude of the reverse transmembrane pressure has a relatively small effect.Rapid backpulsing experiments with yeast suspended in deionized water performed with a flat-sheet crossflow microfiltration module and cellulose acetate membranes with 0.07 μm average pore diameter. The optimum forward filtration times were found to be 1.5, 3, and 5 s, respectively, for backpulse durations of 0.1, 0.2, and 0.3 s. Both theory and experiment gave net fluxes with backpulsing of about 85% of the clean membrane flux (0.022 cm/s = 790 l/m2 h), whereas the long-term flux in the absence of backpulsing is an order-of-magnitude lower (0.0026 cm/s = 94 l/m2 h).  相似文献   

5.
This paper investigates the reversibility of membrane fouling by activated sludge in a membrane bioreactor equipped with a 0.1 μm pore ceramic membrane. The membrane was submitted to a series of tests in which the permeate flux, the transmembrane pressure (TMP) or the circulation velocity were successively varied in cycles by step increments or decreases. When the permeate flux is set below the critical flux, the TMP remains stable and fouling is reversible. On the contrary, when the critical flux is exceeded, the TMP increases and does not stabilize, as in dead-end filtration. The fouling formed is partly irreversible when the flux is lowered again. When the TMP is first increased up to 400 kPa and then decreased back at constant velocity, no hysteresis is found on the flux–TMP graph, showing that fouling is reversible in this case. Velocity cycles were performed by first lowering the velocity from 5 to 1 m/s and raising it again to 5 m/s. In this case again, the fouling induced by reducing the velocity was found to be reversible. However, when the same pressure and velocity cycle tests were performed with activated sludge collected in the aeration tank of a classical wastewater treatment plant, fouling was found to be partly irreversible, showing that the cake formed in the absence of shearing is much more cohesive. In the final part of the paper, we tested a hydrodynamic method of fouling control consisting in alternating short periods of filtration (1–4 s) and short periods of washing (1 or 2 s) at low TMP and high velocity. This method yielded to a 20% permeate flux increase with a 10% reduction in hydraulic energy consumption for classical plant activated sludge.  相似文献   

6.
Transmembrane pressure pulsing (TPP) uses the frequent and periodic reversal of the transmembrane pressure to reduce flux resistances due to membrane fouling. This study examined the effect of TPP on the microfiltration of simulated drinking water (hydrated aluminum silicate solution). Solutions of kaolin clay (0.1–4.0 μm particles, at an approximate concentration of 500 mg l−1 and a turbidity of 402±17 NTU, 0.5 mM CaCl, 2.0 mM NaHCO3, pH 7.5–7.8) were microfiltered with polyethersulfone (PES) 0.16 μm microfiltration membranes at an operating pressure of 30 kPa. Crossflow shear rates were varied between 165 and 1490 s−1. Pulse frequency was varied between 0.3×10−2 and 2 Hz, and pulse amplitude was varied between −3 and −16.5 kPa. It was found that the crossflow shear rates did not significantly effect the non-pulsed permeate flux. An optimum pulse amplitude of about 10 kPa was necessary to maximize the permeate flux for pulse frequencies between 0.3×10−2 and 2.0 Hz. To insure a reduced solute flux, pulse frequencies less than 0.1 Hz were required. These results indicate that TPP can significantly reduce membrane fouling by inorganic particulate materials that are potentially important constituents of natural waters without negatively impacting the rejection of sub-micron particles due to interactions with material accumulated on the membrane.  相似文献   

7.
This article deals with a new proteinic formed-in place membrane built on top of an α-alumina macroporous ceramic support (0.2 μm SCT membrane). The initial proteinic deposit is obtained through tangential filtration of gelatin solutions. Then subsequent chemical and/or physical treatments are applied. In a first part of the study it is shown that by tanning (with formaldehyde) plus thermal drying of the gelatin layer low ultrafiltration performance may be reached. In the second part, the effect on membrane performance of the protein deposition conditions (concentration and pH of protein solution, velocity, pressure) is analyzed. From experimental results, it appears clearly that the best membrane so obtained has a cut-off point around 2 kDa and a flux as high as 101 h−1 m−2 under 200 kPa.  相似文献   

8.
Microfiltration of whey protein solutions by tubular ceramic membranes, under constant cross-flow and trans-membrane pressure, with periodic backwashing, is investigated using a fully instrumented pilot unit. Relatively large nominal membrane pore size (0.8 μm) insures very high protein transmission, which is desirable in applications such as microbial load reduction. In the first of a sequence of three filtration-backwashing cycles, irreversible and reversible fouling are identified, over the tested pressure range of 5–17.5 psi. Early in the first cycle, especially at the higher pressures, a pore constriction/blocking mechanism appears to be responsible for the irreversible fouling. In the other two cycles only the reversible fouling is significant, possibly due to some kind of protein layer formation on the membrane surface. The permeate flux level tends to increase by increasing trans-membrane pressure up to a near-optimum value of 10 psi, beyond which pressure has a negative effect. This interesting trend is attributed to the interplay of cross-flow velocity, which tends to reduce fouling by promoting re-suspension and breakage of colloidal protein agglomerates, with the trans-membrane pressure (and related flux) which leads to protein layer formation on the membrane and may impose compressive stresses, thereby increasing its resistance to permeation.  相似文献   

9.
Several factors affecting microfiltration membrane fouling and cleaning, including backpulsing, crossflushing, backwashing, particle size, membrane surface chemistry, and ionic strength, were investigated with suspensions of latex beads. Approximately two-fold permeate volume enhancements over 1 h of filtration were obtained by using water or gas backpulsing, and 50% enhancement was obtained with crossflushing, for filtration of 1.0 μm diameter carboxylate modified latex (CML) particles using unmodified polypropylene (PP) membranes of 0.3 μm nominal pore diameter. When 0.2 μm diameter CML particles or mixtures of 1.0 and 0.2 μm CML particles were used, however, the average flux decreased 60% compared with using 1.0 μm CML particles for experiments with or without backpulsing.PP membranes were rendered hydrophilic with neutral or positively on negatively charged surfaces by grafting monomers of poly(ethylene glycol 200) monomethacrylate (PEG200MA), dimethyl aminoethyl methacrylate (DMAEMA), or acrylic acid (AA), respectively, to the base PP membranes. Filtration experiments show that fouling is not strongly dependent on membrane surface chemistry for filtration of 1.0 μm CML particles without backpulsing. With backpulsing, however, a 10% increase and a 20% decrease of permeate volumes collected in 1 h were observed when the CML particles and the membranes had like charges and opposite charges, respectively, compared to the permeate collected with the unmodified membrane. Using the PP membranes modified with AA, permeate volumes with backpulsing decreased 30 and 40% when NaCl concentrations of 0.01 and 0.1 M, respectively, were added to the feed. However, the permeate volumes did not vary significantly with changing ionic strength for filtration without backpulsing.  相似文献   

10.
Beer clarification by microfiltration demands a finely balanced retention of colloidal particulates (yeast cells, chill haze flocs, etc.) and transmission of soluble macromolecules including carbohydrates, proteins, flavour, and colour compounds which give the “whole some” quality of a beer. The required porous transmission of these macromolecular species led to an unavoidable, complex and dynamic in-pore membrane fouling in terms of fouling constituents, formation, structure and kinetics, which are the main obstacles in obtaining an economically viable flux and consistency in permeate quality.This experimental study was carried out with the aims of understanding the dynamic inter-relation between flux, fouling and system selectivity during a cross-flow beer microfiltration process so that an effective operating strategy for flux optimisation could be formulated in conjunction with the parallel objective of good product (permeate) quality control. Tubular ceramic membranes (Ceramem) with nominal pore diameters of 0.2, 0.5, and 1.3 μm were used. Simultaneous measurement of flux and permeate qualities, such as specific gravity and chill haze level enabled identification of the effect of anti-fouling techniques, such as backflushing on transmission of essential beer components and on the filtered beer quality. The experimental evidence lead to an understanding that the drastic flux enhancement achieved by employing backflushing at reversed membrane morphology was associated with enhanced solute transmission which could, without careful control, upset a balanced transmission of essential beer components and the retention of unwanted “chill haze” components. Further operating parameters and varying system configurations were investigated over their effect on both flux performance and system selectivity. These include membrane pore size, filtration temperature, and the addition of an amorphous silica particles as coagulation agent for hydrophilic proteins.  相似文献   

11.
Oily wastewaters are produced in large amounts in many fields of food, mechanical, and other types of industry. In order to protect the environment, wastewaters must not be discharged directly into sewers. First, they must be cleaned at least down to 50 mg L−1 of oil content (according to Hungarian standard). In previous research, the authors found that oil-in-water emulsions can be separated with filtration using ceramic ultrafiltration tubular membranes. The relatively high price of ceramic membranes can be compensated by the fact that this separation process can be significantly intensified by static mixers inside the tubular membranes. New generations of ceramic membranes are the ceramic capillary membranes. These two different types of membranes and their effects on permeate flux, oil retention and specific energy consumption were compared in this work. The results, obtained with a stable oil-in-water emulsion as feed, showed that the use of novel ceramic capillary membranes at optimal operating cross-flow rate and transmembrane pressure is reasonable. The results have also shown the advantage of static mixing in the lumen side of the membrane tube providing a wider range of satisfactory separation level and increased permeate flux.  相似文献   

12.
The microfiltration of commercially available amphoteric surfactant using ceramic membranes has been investigated. Various combinations operating conditions such as pH, electrolyte and surfactant concentrations were employed. Zeta potential and adsorption isotherms were obtained for the components of membrane surfactant system as functions of pH using surfactant or indifferent electrolyte (KCl). The shift in the membrane isoelectric point induced by the surfactant is linked to the carboxylic groups present on the surfactant which are believed to play a dominant role in the net surface charge of the membrane. A minimum in the permeate flux was found at the pH corresponding to the isoelectric point of the zwitterionic surfactant. This behaviour is ascribed to the interactions occurring between the surfactant–surfactant molecules and the surfactant–membrane. The higher fluxes obtained at low pH as compared to high pH arise from different fouling mechanisms and ionic strengths. Lower fluxes were found when inorganic electrolytes were used in conjunction with surfactant. However, as the valency of the salt increases, flux behaviour of the zwitterionic surfactant (close to isoelectric point) does not vary whilst the cationic and anionic state of the surfactants are much more affected. Interactions between surfactant molecules as a result of the charge screening effects by the larger valence ions are encouraged. The permeate flux declines with an increasing surfactant concentration even though some concentrations fall under the critical micelle concentration (c.m.c.). This is attributed to concentration polarisation in which the accumulated surfactant concentration at the membrane surface could form a stable viscous phase which is resistant to permeate flow in the secondary layer next to the membrane surface. This paper demonstrates the role interactions such as surfactant–surfactant and surfactant–membrane play in influencing the filterability of surfactant solutions using ceramic membranes.  相似文献   

13.
《中国化学快报》2023,34(6):107931
As a high-flux operation mode of thin film composite-forward osmosis (TFC-FO) membrane, active layer facing draw solution (AL-DS) mode suffers from the severe membrane fouling tendency, which is not addressed well. Here, we introduced a photocatalyst (Anatase titanium dioxide, A-TiO2) onto the support layer of TFC-FO membrane via the bonding of polydopamine (PDA) and polytetrafluoroethylene (PTFE), and prepared two photocatalytic membranes, A-TiO2/PDA@TFC and A-TiO2/PTFE@TFC. Compared with the pristine TFC-FO membrane, both A-TiO2/PDA @TFC and A-TiO2/PTFE@TFC had an improved water permeability (10.5 L m−2h−1 and 9.5 L m−2 h−1, respectively) and reduced reverse NaCl flux salt (0.8 g m−2 h−1 and 0.7 g m−2 h−1, respectively) in the AL-DS mode using 1 mol/L NaCl as draw solution and pure water as feed solution. Moreover, in the 16 h fouling experiment using 200 ppm bovine serum albumin (BSA) solution as a representative pollutant, the flux decline rate of both photocatalytic membranes was dramatically alleviated from 39.7% and 21.7% in the darkness to 8.5% and 9.7% under UV irradiation, respectively, indicating a significant anti-fouling capacity of photocatalytic effect. In all, the presence of A-TiO2 endowed membrane with high permeability, high rejection efficiency and excellent anti-fouling capacity under UV spotlight. As bonding agent, PTFE provided the modified membrane with a high photocatalytic effect and high self-cleaning capacity, while PDA increased the membrane permeability and protected membrane against photocatalytic damage. This work provides a simple and feasible method to improve the anti-fouling capacity of TFC-FO membrane in AL-DS mode.  相似文献   

14.
The effects of yeast cells on membrane fouling by a protein mixture were studied in dead-end filtration. A 0.2 μm cellulose acetate membrane was used with a 1 g/l protein mixture consisting of equal amounts of bovine serum albumin, lysozyme, and ovalbumin. Yeast cells were used either in suspension or as preformed yeast cakes on top of the membrane. A small concentration of 0.022 g/l yeast cells in suspension enhanced the permeate flux and maintained protein transmission at nearly 100%, compared with a 60% reduction in the protein concentration in the permeate obtained after 3 h for the protein mixture filtered alone. Higher suspended yeast concentrations of 0.043 and 0.18 g/l resulted in lower fluxes and intermediate values for the protein transmission. For the three different thicknesses of preformed yeast cakes studied (0.025, 0.05, and 0.10 cm), the cake with intermediate thickness resulted in protein transmission of nearly 100% and the highest permeate flux. The thinner yeast cake resulted in a lower permeate flux, but it maintained protein transmission at nearly 100%, whereas the thicker cake resulted in a reduction in both permeate flux and protein transmission. The mechanism proposed to explain the results is based on the formation of a secondary membrane by the yeast cells on top of the original membrane. This secondary membrane entraps protein aggregates, which would otherwise cause membrane fouling and reductions in permeate flux and protein transmission.  相似文献   

15.
The effects of a water-permeable polymer coating on the performance and fouling of high-flux (ESPA1 and ESPA3) and low-flux (SWC4) polyamide reverse osmosis (RO) membranes were investigated. It was anticipated that the coating would create a smoother hydrophilic surface that would be less susceptible to fouling when challenged with a motor-oil/surfactant/water feed emulsion (used as a model foulant). AFM and FT-IR analyses confirm that a 1 wt.% polyether–polyamide (PEBAX® 1657) solution applied to ESPA and SWC4 membranes produces a continuous polymer coating layer and, thereby, provides smoother membrane surfaces. However, pure-water permeation data combined with a series-resistance model analysis reveal that the coating does not only cover the surface of the polyamide membrane, but also penetrates into its porous ridge-and-valley structure. During a long-term (106-day) fouling test with an oil/surfactant/water emulsion, the rate of flux decline was slower for coated than for uncoated membranes. This improvement in fouling resistance compensated for the decrease in permeate flux for SWC4 over a period of approximately 40 days. However, the coating material is believed to penetrate more deeply into the polyamide surface layer of the high flux, high surface area ESPA membranes relative to the low-flux SWC4, resulting in significant water flux reduction.  相似文献   

16.
Fouling in the low-pressure membrane filtration of secondary effluent for water reuse can be severe due to the complex nature of the components in the water. Pre-filtration, coagulation and anion exchange resin were investigated as pre-treatments for reducing fouling of microfiltration (MF) and ultrafiltration (UF) membranes in the treatment of activated sludge-lagoon effluent. The key fouling components were determined using several analytical techniques to detect differences in the organic components between the feed and permeate.Pre-filtration (1.5 μm) enhanced the permeate flux for MF by removing particulates, but had little effect for UF. Marked flux improvement was obtained by coagulation pre-treatment at 5 mg L−1 Al3+ with internal membrane fouling being substantially alleviated. Anion exchange resin removed >50% of effluent organic matter but did not improve the flux or reduce irreversible membrane fouling. These results, together with detailed organic compositional analyses, showed that the very high-molecular weight organic materials (40–70 kDa) comprised of hydrophilic components such as soluble microbial products, and protein-like extracellular matter were the major cause of membrane fouling.  相似文献   

17.
The study deals with the use of a gas-liquid two-phase flow to reduce particle membrane fouling in organic hollow fibres by injecting air directly into the feed stream. A theoretical approach of slug flow in fibres demonstrates that the slugs created inside the fibres induce high wall shear stresses. Moreover, the membrane surface is alternately submitted to positive and negative shear stresses. This succession of stresses is expected to prevent filtered particles from settling on the membrane surface and then enhance the ultrafiltration mass transfer. Experiments were carried out with clay suspensions in hollow fibre membrane. A range of various air velocities and particle concentrations was examined and the effect of a steady gas flow was compared to that of an intermittent one. As expected, the injecting air process leads to an increase of the permeate flux by up to 110% for Ug=1 m s−1 (flux multiplied by 2.1), for all the various concentrations studied. Furthermore, even at a low air velocity a significant enhancement can be achieved (+60% for Ug=0.1 m s−1, flux multiplied by 1.6). An intermittent gas flow seems to be less effective than a steady one in similar experimental conditions.  相似文献   

18.
Effect of backpulsing on crossflow filtration of different process streams was studied. Laboratory scale experiments were conducted with synthetic electroplating wastewater containing Cr(OH)3 suspension. Porous ceramic membranes of various pore sizes (0.05–5.0 μm) were evaluated. Filtration experiments with and without backpulsing show that backpulsing is effective in minimizing membrane fouling. Up to five-fold increase in steady-state permeate flux and 100% flux recovery were observed. Theoretical aspects are reviewed to develop a better understanding of the critical parameters associated with high-pressure backpulsing.Pilot and commercial scale operating results on several industrial applications, such as yeast filtration, process slurry filtration and oily wastewater filtration are presented. Data analysis shows the critical importance of backpulsing in reducing long-term membrane fouling while allowing the realization of high product recovery. Optimization of process parameters with backpulsing typically results in higher flux and reduces the total capital cost required to achieve the desired production rate.  相似文献   

19.
This paper investigates the ultrafiltration of albumin-ethanol solutions on polysulfone hollow fiber membranes with 30 kDa cut-off. The aim is to identify the mechanisms responsible for the observed permeate flux reduction in presence of ethanol. The variations of permeate flux with transmembrane pressure and wall shear rate fit the usual pattern of flux limitation by concentration polarization. Thus, although ethanol significantly increases the permeate viscosity, the data show that the flux decrease is not a direct consequence of the viscosity increase but rather due to reduced albumin diffusivity which decreases the back transport to the bulk solution. The specific resistance of the albumin layer on the membrane was found to be unaffected by the presence of ethanol. However the fouling potential of our solutions was found to be significantly increased by the addition of ethanol. Thus the observed flux reduction due to ethanol seems to be explained by a combination of a thicker polarization layer caused by reduced back transport and increased membrane fouling. A 10% increase in filtrated volume can be obtained by imposing periodic retrofiltrations which decrease fouling.  相似文献   

20.
The formation of self-forming dynamic membrane on a porous ceramic support was studied. Pineapple juice of 12° Brix concentration was used in the experiments which were carried out at 25°C by circulating the pineapple juice at the applied pressure of 100, 200, and 300 kPa and at cross-flow velocities of 1.30–2.95 m s−1 through the ceramic membrane module for 1 h. The experimental data of flux and rejections showed that the dynamic membrane was well-formed after 30 min of circulation under the applied pressure of 300 kPa and at a cross-flow velocity of 2.0 m s−1 in which the steady values of flux and rejections of macromolecules and sugars obtained from the filtration mode were 6.0×10−3 m3/m2 h, 84–87% and 6%, respectively. The corresponding values for ultrafiltration by alumina membrane of MW cut-off 50,000, using equivalent conditions, were 15.8×10−3 m3/m2 h, 91% and 10.5%. Ultrafiltration was found to be more promising. The stability of the self-forming dynamic membrane was acceptable when subjected to change of filtration conditions. The permeation flux increased with cross-flow velocity and decreased when the applied pressure was reduced. The resistances for filtration by dynamic membrane and by ultrafiltration were calculated. For a porous support of large pore sizes, an in-pore blockage of solutes which were smaller than the membrane pores reduced the pore volume and induced fouling. Internal fouling resistance (Rf) was, therefore significant and responsible for the values of flux and rejection and was approximately 70% of total resistance. While in ultrafiltration, in which membrane with a smaller pore diameter was used, Rf was only 20% but Rp, the polarized layer resistance, was as high as 60% of total resistance.  相似文献   

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