The influence of the porous support layer of composite membranes on the separation of binary gas mixtures

Thin film composite (TFC) membranes exhibit a high flux for gas and vapor permeation and are viable for a wide range of applications. The high flux may also increase the importance of the resistance of the porous support structure depending on the application and process conditions. A comprehensive modeling approach for TFC membranes is introduced, which considers boundary layer resistances near the membrane surface, solution-diffusion through the coating, and the influence of the porous sublayer. Permeation through the support structure is described by the dusty gas model (DGM) with the support treated as a two-layered structure with a dense but porous skin and a more open substructure.The model accurately describes experimental data on TCE/nitrogen separation using a sweep gas on the permeate side very well. The main resistance towards TCE permeation through two different membranes tested is the porous support. It is shown that changes in the support morphology can greatly enhance the performance of the composite membranes. Model calculations were also performed for vacuum assisted permeation. The pressure drop across the support is considerable depending on the coating thickness. The TCE permeation is again dominated by the resistance of the support layer, which can be reduced by altering the morphological parameters of the structure.The proposed model is able to describe the performance of the composite membrane and to identify optimum process conditions for given performance characteristics. It can be used to aid in the development of membrane structures for enhanced performance.     

The permeation of binary gas mixtures through support structures of composite membranes

The dusty gas model (DGM) is used to describe transport of binary gas mixtures through porous membrane supports to quantify the resistance towards permeation. The model equations account for three different transport mechanisms for the permeating components: conventional viscous pore flow, Knudsen diffusion, and binary diffusion. Experimental data obtained with the uncoated membrane supports are used to determine the morphological parameters needed in the DGM equations. Flat sheet and hollow fiber membrane supports are characterized by the permeation of a TCE/nitrogen vapor. The DGM shows an excellent fit to experimental data when the asymmetric structure of the membrane supports is taken into account, but the morphological parameters cannot necessarily be related to precise physical structure parameters such as pore size, porosity, and tortuosity. The DGM works well even when the membrane supports are modeled as a single homogenous structure. The membrane supports exhibit different resistances towards the various transport mechanisms that occur within the porous support and the resistances vary with process conditions so that support optimization is not straightforward. With the analysis presented in this paper and transport equations specific to the dense coating and module geometries, the influence of the support layer on gas or vapor separation can be quantified.     

Characterization and gas permeation of polycarbonateliquid crystal composite membrane

Polymer/liquid crystal composite membranes were cast from a 1,2-dichloroethane solution of polycarbonate (PC) and N-(4-ethoxybenzylidene-4'-n- butylaniline) (EBBA). The mixing state of the polymer/liquid crystal composite membrane was investigated on the basis of differential scanning calorimetry, x-ray, density, sorption isotherm and sorption—desorption studies and also by electron microscopic observations. EBBA molecules in the composite membrane exist in an almost molecularly dispersed state up to an EBBA fraction of 30 wt%, and in the case of EBBA fractions above 30 wt% form a crystal domain as the mutual continuous phase among the network of polycarbonate fibrils. The composite membrane containing EBBA of 60 wt% can be handled as a homogeneous medium when considering gas permeation.The diffusive permeability coefficient to water reveals a distinct jump in the vicinity of the crystal—liquid crystal phase transition temperature of EBBA. The permeability coefficients, P, to hydrocarbon gases increases 100-200 times over several degrees in the phase transition temperature range. P for hydrocarbon gases decreases with increasing number of carbon atoms below the phase transition temperature, but increases with increasing number of carbon atoms above it. These results suggest that the permeation process is predominantly controlled by diffusion mechanism below the transition temperature of EBBA, while the solubility factor significantly affects gas permeation above it.     

Natural gas permeation in polyimide membranes

Polyimide membranes derived from 6FDA-DAM:DABA and 6FDA-6FpDA:DABA copolymers have been used to separate 50/50 CO₂/CH₄ mixtures and multicomponent synthetic natural gas mixtures at 35 °C and feed pressures up to 55 atm. For 6FDA-DAM:DABA 2:1 membranes the effects of thermal annealing and covalent crosslinking are decoupled with respect to effects on permeabilities and selectivity. Crosslinking at 295 °C with 1,4-butylene glycol and 1,4-cyclohexanedimethanol increases CO₂ permeabilities by factors of 4.1 and 2.4, respectively, at 20 atm feed pressure, without a loss in selectivity, relative to crosslinking at 220 °C. Thermal annealing and crosslinking also reduce CO₂ plasticization effects. Crosslinking of DABA-containing copolymers, therefore, can produce membranes with tunable transport properties that offer significantly higher performance with better plasticization-resistance than that reported in the literature for the commercial polymers Matrimid^® and cellulose acetate for CO₂ removal from natural gas mixtures. Separation of complex mixtures containing CO₂, CH₄, C₂H₆, C₃H₈, and C₄H₁₀ or toluene results in a significant decrease of the CO₂ permeability, but only a moderate decrease in the CO₂/CH₄ selectivity.     

Inert gas permeation through homopolymer membranes

New data are reported for the permeation of inert gases through polyethylene, polytetrafluoroethylene, and silicone and natural rubbers. Additional data are compiled from the literature. The relative solubilities of these gases are practically insensitive to chemical variations in the homopolymer. Hence variations in structure at the glass transition (T_g) and melting (T_m) temperatures that affect diffusion also unambiguously affect permcation. Consequently an equivalence results between permeation at a given temperature for different polymers and permeation at different temperatures for a given polymer. Although the diffusion coefficient changes continuously with temperature, the Arrhenius parameters D_o and E_d apparently change discontinuously at T_g and T_m. Their magnitudes and variations with atomic weight reach maxima at about T_g. These data indicate a dependence of the classical correlation between D_o and E_d on polymer properties. A perturbed diameter for the permeant, specific for each polymer, is proposed for correlating the D_o and E_d data. This correlation makes the changes observed at T_g and T_m more perceptible.     

Pore size control and gas permeation kinetics of silica membranes by pyrolysis of phenyl-substituted ethoxysilanes with cross-flow through a porous support wall

A silica membrane was produced by chemical vapor deposition using tetraethoxysilane (TEOS), phenyltriethoxysilane (PTES) or diphenyldiethoxysilane (DPDES) as the Si source. Amorphous silica was deposited in the mesopores of a γ-alumina film coated on a porous -alumina tube, by evacuating the reactant through the porous wall. Hydrogen permeance at a permeation temperature of 600°C was of the order of 10⁻⁷ mol m⁻² s⁻¹ Pa⁻¹, and was not greatly dependent on the Si sources. The silica membrane produced using TEOS contained micropores permeable to both helium and hydrogen, but CO₂ and larger molecules were only slightly permeated through those mesopores which were left unplugged. The silica membrane produced from DPDES showed a single-component CO₂ permeance equivalent to that of single-component He, and CO₂/N₂ selectivity was approximately 9 at a permeation temperature of 30°C. When a mixture of CO₂ and N₂ was fed, however, CO₂ permeance decreased to the level of N₂ permeance. The H₂/N₂ selectivity, determined from single-component permeances to H₂ and N₂, was approximately 100, and these permeances remained unchanged when an equimolar mixture of H₂ and N₂ was fed. Thus, the DPDES-derived membrane possessed two types of micropores, abundant pores through which helium and hydrogen permeated and a small number of pores in which molecules of CO₂ and N₂ were permeable but not able to pass one another. Neither meso or macropores remained in the DPDES membrane.     

Gas permeation of porous organic/inorganic hybrid membranes

Selective gas permeation of porous organic/inorganic hybrid membranes via sol-gel route and its thermal stability are described. Separation performance of the hybrid membrane was improved compared with porous membranes governed by the Knudsen flow, and gas permeability was still much higher than that through nonporous membranes. Additionally, it was shown that these membranes were applicable at higher temperatures than organic membranes.SEM observation demonstrated that the thin membrane was crack-free. Nitrogen physisorption isotherms showed the pore size was in the range of nanometers. Gas permeability through this membrane including phenyl group was in the range of 10^–8 [cc(STP) cm/(cm² s cmHg)] at 25°C. The ratios of O₂/N₂ and CO₂/N₂ were 1.5 and 6.0, respectively, showing the permeation was not governed by the Knudsen flow. The permeability decreased as the temperature increased. Furthermore, the specific affinity between gas molecules and surface was observed not only in the permeation data of the hybrid membranes but in the physisorption data. These results suggested that the gas permeation through the hybrid membrane was governed by the surface flow mechanism.Thermal analysis indicated that these functional groups were still stable at higher temperatures. The phenyl group especially remained undamaged even at 400°C.     

Optimization of asymmetric permeation in heterogeneous composite membranes

Asymmetric permeation in two-phase composite membranes with heterogeneous structures represented by a one-dimensional distribution of composition is treated theoretically on the basis of an irreversible thermodynamic transport equation. It is assumed that the permeability of one of the component phases is a monotone function of the activity of permeant while that of the other phase is constant, and that the permeability of the composite membrane is given by the volume average of the resistance coefficient, which is the inverse of permeability. Under these assumptions, it is shown that the optimal membrane which maximizes the degree of asymmetric permeation reduces to a binary laminate membrane. The condition for constructing the optimal laminate membrane is obtained explicitly. Conversely a condition on a desirable membrane component which realizes an arbitrary degree of asymmetric permeation is presented. These results can be applied to the optimal design of a membrane valve which is a chemical analog of a diode. © 1993 John Wiley & Sons, Inc.     

Studies on the electrochemical and permeation characteristics of asymmetric charged porous membranes

Asymmetric charged porous membranes were prepared by imbedding 10% (W/W) ion-exchange resin in cellulose acetate binder. Membrane potential and conductance measurements have been carried out in sodium chloride solutions at different concentrations to investigate the relationship between concentration of fixed charges and electrochemical properties of developed nonselective cation- and anion-exchange membranes. Counterion transport number and permselectivity of these membranes were found to vary due to the presence of ion-exchange resin. The hydrodynamic and electroosmotic permeability of sodium chloride solutions has been studied in order to compute equivalent pore radius. For cation- and anion-exchange membranes good agreement was observed between pore radius values estimated from hydrodynamic and electroosmotic permeability coefficient separately, while for nonselective membranes no correlation was found. Membrane conductance data, along with values of concentration of fixed charges, were used for the estimation of the tortuosity factor, salt permeability coefficient, and frictional coefficient between solute and membrane matrix employing an interpretation by nonequilibrium thermodynamic principles based on frictional forces. Moreover, surface morphological studies of these membranes also have been carried out and the membranes were found to be reasonably homogeneous.     

Preparation of composite hollow fiber membranes: co-extrusion of hydrophilic coatings onto porous hydrophobic support structures

Coating a layer onto a support membrane can serve as a means of surface functionalization of membranes. Frequently, this procedure is a two-step process. In this paper, we describe a concept of membrane preparation in which a coating layer forms in situ onto a support membrane in one step by a co-extrusion process. Our aim is to apply a thin ion exchange layer (sulfonated polyethersulfone, SPES) onto a polysulfone support. The mechanical stability and adhesion of the ion-exchange material to the hydrophobic support membrane (polysulfone) has been studied by a systematic approach of initial proof-of-principle experiments, followed by single layer and double-layer flat sheet casting. Critical parameters quantified by the latter experiments are translated into the co-extrusion spinning process. The composite hollow fiber membrane has low flux as a supported liquid membrane for the copper removal due to the low ion exchange capacity of the SPES. The coating layer of the composite membrane is porous as indicated by gas pair selectivity close to unity. However, our new composite membrane has good nanofiltration properties: it passes mono and bivalent inorganic salts but rejects larger charged organic molecules. The experimental work demonstrates that co-extrusion can be a viable process to continuously prepare surface tailored hollow fiber membranes in a one-step process, even if the support and coating material differ significantly in hydrophilicity.     

Polymer membranes with selective gas and vapor permeation properties

Since many years synthetic membranes have been used in reverse osmosis or ultrafiltration for the separation of aqueous mixtures. More recently the separation of gases and vapors by selective membrane permeation has gained significant technical and commercial interest. The recovery of hydrogen from petrochemical purge gases and ammonia production processes or the removal of CO₂ from natural gas by selective membrane permeation are today state of the art procedures. The recovery of organic solvents from waste air streams is another very promising application of synthetic membranes. In this paper the main parameters determining the performance of a membrane in gas and vapor separation are described. The requested intrinsic properties of the polymer to be useful as a barrier for a selective gas and vapor transport are discussed. The preparation of appropriate membranes is described. Their performance in practicle applications is illustrated in selected examples.     

Correlation of gas permeation and free volume in new and used high free volume thin film composite membranes

Polymeric gas separation membranes frequently undergo the phenomenon of aging, that is, performance parameters like permeability decrease with storage or usage time. Here, we report on a new approach of reducing aging by incorporation of functionalized multiwalled carbon nanotubes into a polymer of intrinsic microporosity. Free volume and permeability measurements clearly show a reduced aging with incorporation of the carbon nantubes. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2015 , 53, 213–217     

Some comments on the applicability of gas permeation methods to characterize porous membranes based on improved experimental accuracy and data handling

The measurement of the gas permeability coefficient as a function of the mean pressure across a membrane can be used to determine a mean pore radius of the membrane. This method has been applied by several authors to characterize microporous and asymmetric ultrafiltration or hyperfiltration membranes. This paper shows how the data acquisition and handling are improved. Experiments are performed on microporous Millipore membranes with a nominal pore radius of 50 nm and on ultrafiltration merebranes of poly(2,6-dimethyl-1,4-phenyleneoxide) with an expectedly sharp pore-size distribution around 2 nm. For the Millipore membrane an unexpected dependence of the calculated pore radius on the type of gas used in the experiment has been found. Measurements on the ultrafiltration membranes indicate that the viscous flow contribution to the permeability coefficient cannot be determined with sufficient accuracy. It is concluded that application of the gas permeation method has some limitations which were not previously recognized.     

Influence of the transport direction on gas permeation in two-layer ceramic membranes

Experimental and theoretical results of studying gas permeation through porous membranes are presented. In order to mimic an asymmetric membrane two porous ceramic disks with different pore radii were arranged in series. Besides the possibility to perform conventional permeation measurements, the applied experimental setup permits the determination of the pressure at the interface between the two discs. To predict the performance of the asymmetric structure, in preliminary experiments structure parameters were determined for both membranes separately. For the same total pressure difference across the two-disk arrangement, different interlayer pressures and fluxes were predicted and detected experimentally depending on the flow direction.     

Correlations between gas permeation and free-volume hole properties of polyurethane membranes

A series of polyurethane films based on hard segments consisting of toluene diisocyanate and 1,4-butanediol and different soft segments consisting of hydroxyl terminated polybutadiene, hydroxyl terminated polybutadiene/styrene and hydroxyl terminated polybutadiene/acrylonitrile were synthesized by solution polymerization separately. Positron annihilation lifetimes were measured at room temperature for all samples studied. We found that both the free volume size and fractional free-volume decreased with the increase of hard segment content. On the other hand, direct relationship between the gas permeability and the free-volume has been established based on the free-volume parameters and gas diffusivity measured. Experimental results revealed that the free-volume plays an important role in determining the gas permeability.     

Temperature and concentration effects on electrolyte transport across porous thin-film composite nanofiltration membranes: Pore transport mechanisms and energetics of permeation

The influence of temperature and concentration on nanofilter charge density and electrolyte pore transport mechanisms is reported. Crossflow filtration experiments were performed to measure transport of several electrolytes (NaCl, NaNO3, NaClO4, CaCl2, MgCl2, and MgSO4) across two commercially available thin-film composite nanofiltration membranes in the range 5-41 degrees C. Experiments were also performed with selected salts in the range 1-50 meq/L to quantify concentration effects. Three different approaches, irreversible thermodynamics, extended Nernst-Planck formulation, and theory of rate processes, were employed to interpret retentions of these symmetric and asymmetric electrolytes at varying temperature and concentration. Increasing feed water temperature slightly increased electrolyte reflection coefficients and only weakly increased permeability compared with neutral solutes. Electromigration and convection tended to counteract each other at high fluxes explaining the weak temperature dependence of the reflection coefficient. Changes in membrane surface charge density with temperature were attributed to increased adsorption of electrolytes on the polymer constituting the active layer. Activation energy of permeation for charged solutes was primarily determined by the Donnan potential at the membrane-feed water interface. Electrolyte permeation was shown to be an enthalpy-driven process that resulted in small entropy changes. Increasing sorption capacity with temperature and low sorption energies indicated that co-ion sorption on polymeric membranes was an endothermic physicosorption process, which appears to determine temperature dependence of electrolyte permeation at increased feed concentrations.     

Single gas permeation through compositionally different zeolite NaA membranes: Observations on the intercrystalline porosity in an unconventional,semicrystalline layer

The successful application of zeolite A membranes in the industrial market has thus far been restricted to the pervaporative dehydration of solvent streams in the pharmaceutical and engineering industries. Their application in gas separation processes remains elusive, largely due to the existence of uncontrollable, intercrystalline diffusion pathways in the boundary regions of neighbouring crystals.     

Pure and mixed gas permeation through a composite polydimethylsiloxane membrane

A thin polydimethylsiloxane (PDMS) layer on polyethersulfone (PES) support was synthesized and pure and mixed gas permeation of C₃H₈, CH₄, and H₂ through it was measured. At first, a macroporous PES support was prepared by using the phase inversion method and characterized. Then, a thin layer of PDMS was coated over the support. Finally, permeation behavior of the synthesized composite membrane was investigated by pure and mixed gas experiments under various operating conditions. The synthesized PDMS/PES membrane showed much better gas permeation performance than others reported in the literature. Pure gas experiments showed that increase in the transmembrane pressure increases the permeability coefficient of heavier gases, C₃H₈, while decreases those of lighter ones, CH₄ and H₂. Exactly opposite behavior was observed in mixed gas experiments due to the competitive sorption and diffusion in the plasticized polymer matrix. Temperature was realized to induce similar effects on the permeability of pure and mixed gases. As expected, in rubbery membranes such as PDMS, permeability values of more condensable gases decrease with increasing temperature, whereas those of permanent gases increase. In the case of mixed gas experiments, increase in the C₃H₈ concentration in feed led to increase in the permeabilities of all the components due to the C₃H₈‐induced swelling of the PDMS film. High C₃H₈/H₂ and C₃H₈/CH₄ ideal selectivities of 22.1 and 14.7, respectively, at a transmembrane pressure of 7 atm as well as reasonable C₃H₈ separation factor (SF) values for all mixed gas experiments (in the range of 8.1–16.8) demonstrated the ability of the synthesized PDMS/PES membrane for the separation of organic vapors from permanent gases. Copyright © 2009 John Wiley & Sons, Ltd.     

Kaolin as support for porous layer open tubular columns

Summary PLOT columns have been prepared with kaolin as the liquid phase support. These columns show good efficiency with different stationary phases and good thermal stability with polar phases. The performance of columns is shown by the separation of various mixtures such as fatty acids, phenols and anilines which are of analytical importance.