Preparation and characterization of inorganic hollow fiber membranes

Inorganic hollow fiber membranes were prepared by spinning a polymer solution containing suspended aluminum oxide (Al₂O₃) powders to a hollow fiber precursor, which is then sintered at elevated temperatures. In spinning these hollow fiber precursors, polyethersulfone (PESf), N-methyl-2-pyrrolidone (NMP), and polyvinyl pyrrolidone (PVP) were used as a polymer binder, a solvent, and an additive, respectively. The inorganic hollow fiber membranes prepared were characterized using scanning electron microscope (SEM), gas permeation techniques Coulter porometer, and gravimetric analysis. Some primary factors affecting the structure and performance of the membranes such as the sintering temperature and the ratio of the aluminum oxide to the PESf polymer binder were studied extensively. The prepared inorganic membranes show an asymmetric structure, which is similar to the conventional polymeric membranes prepared from the same phase-inversion technique. The inorganic hollow fiber membrane with a higher porosity and better mechanical strength could be prepared by blending the spinning solution with a smaller amount of aluminum oxide powder.     

Conductive diamond hollow fiber membranes

Boron-doped diamond hollow fiber membrane (BDD–HFM) was fabricated as a novel type of porous conductive diamond. BDD–HFM was obtained by deposition of BDD polycrystalline film onto a quartz filter substrate consisting of quartz fibers, followed by etching of the substrate in HF/HNO₃ aqueous solution. Cross-sectional scanning electron microscope (SEM) observation showed the inner diameter and wall thickness of the BDD hollow fibers were in the range of 0.4–2 and 0.2–2 μm, respectively. The BDD–HFM electrode exhibited a relatively large double-layer capacitance (ca. 13 F g⁻¹) in 0.1 M H₂SO₄. Electrochemical AC impedance properties were simulated using an equivalent circuit model containing a transmission line model, which indicated characteristics of a porous electrode material.     

Fractionation of casein hydrolysates using polysulfone ultrafiltration hollow fiber membranes

The objective of this study was to characterize the fractionation profile of casein hydrolysates obtained with polysulfone hollow fiber ultrafiltration membranes. The two-step ultrafiltration process developed by Turgeon and Gauthier [J. Food Sci., 55 (1990) 106] was used: a caseinate solution was submitted to proteolysis with chymotrypsin or trypsin, and the reaction mixture (RM) was subsequently ultrafiltered using a 30 kDa (MWCO) hollow-fiber polysulfone membrane. The total hydrolysate permeating from this first step was further fractionated using a 1 kDa (MWCO) membrane, producing the mixture of polypeptides (retentate) and the amino acid fraction (permeate). The effect of enzyme specificity and of membrane retentivitiy on the total composition (total nitrogen, fat, lactose, minerals) and amino acid profile of the fractions was studied. The overall composition of the fractions was not significantly affected by the nature of the enzyme but the degree of hydrolysis and the molecular weight distribution profile analyses showed a marked effect of the enzyme specificity, with trypsin giving a larger proportion of small peptides (< 200 Da) in the mixture of polypeptides. Amino acid profile analyses provided useful information on the phenomena governing the fractionation of amino acids with a polysulfone membrane: (1) the target amino acids of the enzyme are concentrated in the permeate as a result of their presence in all peptides produced by hydrolysis, (2) polar amino acids are retained by the membrane, (3) non-polar amino acids are not selectively rejected by the membrane. Our results suggest that the charge/hydrophobicity balance of the peptides produced is the predominant factor determining the fractionation of casein hydrolysates.     

Preparation and characterization of polyvinylidene fluoride (PVDF) hollow fiber membranes

Polyvinylidene fluoride (PVDF) hollow fiber membranes were prepared by dry/wet and wet phase inversion methods. In spinning these PVDF hollow fibers, dimethylacetamide (DMAc) and polyvinyl pyrrolidone (PVP) were used as a solvent and an additive, respectively. Water was used as the external coagulant. Water or ethanol was used as the internal coagulants. The membranes were characterized in terms of water flux, molecular weight cut-off for the wet membranes. Gas permeation fluxes and effective surface porosity were determined by a gas permeation method for the dried membranes. The cross-sectional structures were examined by scanning electron microscopy. The effects of polymer concentration, air-gap, PVP molecular weight, PVP content in the polymer dope, and the internal coagulant on the permeation properties and membrane structures were examined. Highly permeable PVDF hollow fiber membranes could be prepared from a polymer dope containing low molecular weight PVP and using ethanol as the internal coagulant.     

Oxygen selective ceramic hollow fiber membranes

Oxygen ion conducting Ba_0.5Sr_0.5Co_0.8Fe_0.2O_3−δ hollow fiber membranes with o.d. 1.15 mm and i.d. 0.71 mm were fabricated using a sequence of extrusion, gelation, coating and sintering steps. The starting ceramic powder was synthesized by combined EDTA–citrate complexing followed by thermal treatment at 900 °C. The powder was then dispersed in a polymer solution, and extruded through a spinerette. After gelation, an additional thin coating of the ceramic powder was applied on the fiber, and sintering was carried out at 1190 °C to obtain the final ceramic membrane. The fibers were characterized by SEM, and tested for air separation at ambient pressure and at temperatures between 700 and 950 °C. The maximum oxygen flux measured was 5.1 mL/min/cm² at 950 °C.     

Use of pervaporation for separating azeotropic mixtures using two different hollow fiber membranes

The performance of a “two-membrane column” was demonstrated for the separation of water-ethanol and water-isopropanol azeotropic mixtures. The cellulose acetate and silicone rubber membranes which were employed for the strippers showed opposite permselectivity towards each component of the mixtures. The two strippers were connected together with liquid pumps installed between them. A great increase in overall separation factor (over 100) was obtained. The degree of separation was dependent upon the ratio of feed to reject rate. Azeotropic mixtures were successfully separated by using the two-membrane column. This column is expected to provide us with an energy-saving, high purity separation process     

Oxygen production at low temperature using dense perovskite hollow fiber membranes

A dense perovskite hollow fiber made of BaCo_xFe_yZr_zO_3−δ (BCFZ) was evaluated for the oxygen separation at low temperatures (400–500 °C). An oxygen permeation flux of 0.45 ml/min cm² was obtained at 500 °C, which is the first oxygen permeation data reported at such low temperature so far. A degradation of the oxygen permeation at 500 °C was observed, but the oxygen fluxes through the hollow fiber membrane can be regenerated by thermal treatment at 925 °C for 1 h in air. Energy-dispersive X-ray spectroscopy (EDXS) shows that a strong element segregation occurs in the membrane during operation at low temperature.     

Online SAXS investigations of polymeric hollow fibre membranes

Polymeric membranes are used in industrial and analytical separation techniques. In this study small-angle X-ray scattering (SAXS) with synchrotron radiation has been applied for in-situ characterisation during formation of polymeric membranes. The spinning of a polyetherimide (PEI) hollow fibre membrane was chosen for investigation of dynamic aggregation processes during membrane formation, because it allows the measurement of the dynamic equilibrium at different distances from the spinning nozzle. With this system it is possible to resolve structural changes in the nm-size range which occur during membrane formation on the time-scale of milliseconds. Integral structural parameters, like radius of gyration and pair-distance distribution, were determined. Depending on the chosen spinning parameters, e.g. the flow ratio between polymer solution and coagulant water, significant changes in the scattering curves have been observed. The data are correlated with the distance from the spinning nozzle in order to get information about the kinetics of membrane formation which has fundamental influence on structure and properties of the membrane.     

Analysis of constant permeate flow filtration using dead-end hollow fiber membranes

Dead-end filtration of colloids using hollow fibers has been analysed theoretically and experimentally. A mathematical model for constant flux filtration using dead-end hollow fiber membranes has been developed by combining the Hagen–Poiseuille equation, the (standard) filtration equation, and cake filtration theory of Petsev et al. [D.N. Petsev, V.M. Starov, I.B. Ivanov, Concentrated dispersions of charged colloidal particles: sedimentation, ultrafiltration and diffusion, Colloid Surf. A: Physicochem. Eng. Aspects, 81 (1993) 65–81.] to describe the time dependence of the filtration behavior of hollow fiber membranes experiencing particle deposition on their surface. Instead of using traditional constitutive equations, the resistance of the cake layer formed by the deposited colloids has been directly correlated to the cake structure. This structure is determined by application of a force balance on a particle in the cake layer combined with the assumption that an electrostatically stable cake layer of mono-sized particles would be ordered in a regular packing geometry of minimum energy. The developed model has been used to identify the relationship between the filtration behavior of the hollow fiber membrane and the particle properties, fiber size, and imposed average flux. Filtration experiments using polystyrene latex particles of relatively narrow size distribution with a single dead-end hollow fiber membrane demonstrate good consistency between experimental results and model prediction. The developed model has been used to simulate the distribution of the cake resistance, transmembrane pressure, and flux along the hollow fiber membrane and used to assess the effect of fiber size, particle size, zeta potential, and the average imposed flux on the suction pressure-time profiles, flux, and cake resistance distributions. These results provide new insights into the filtration behavior of the hollow fiber membrane under constant flux conditions.     

Bromine recovery with hollow fiber gas membranes

Gas membranes supported by microporous hollow fibers have been used to concentrate bromine from a variety of brines similar to seawater. The bromine transport is governed by diffusion in the brine, and hence is almost independent of membrane properties except the surface area per volume. In some cases, this type of membrane can be an alternative to packed towers, simultaneously carrying out both absorption and stripping.     

Diffusive transport across unconfined hollow fiber membranes

The mass transfer characteristics of gas permeable, hollow fiber membranes in a liquid jet mixed reactor are studied. A membrane module, operated in the sealed-end mode, was pressurized with oxygen at the base of the fibers and centered within a submerged jet discharge. Unlike conventional membrane module designs, this configuration did not have the hollow fibers enclosed within a tubular shell. The membranes were unconfined and free to move within the generated flow field. This design is especially well suited for use in waters containing high solid concentrations. The membranes have a greater degree of freedom for movement and are therefore less likely to become fouled due to solids being lodged within the fiber bundle. Mass transfer rates were measured over a practical range of physical and process parameters. A mass transfer correlation for the unconfined configuration is presented and the transfer performance of this configuration is compared with conventional membrane contactor designs.     

Fabrication of multi-layer composite hollow fiber membranes for gas separation

Using multilayer composite hollow fiber membranes consisting of a sealing layer (silicone rubber), a selective layer (poly(4-vinylpyridine)), and a support substrate (polysulfone), we have determined the key parameters for fabricating high-performance multilayer hollow fiber composite membranes for gas separation. Surface roughness and surface porosity of the support substrate play two crucial roles in successful membrane fabrication. Substrates with smooth surfaces tend to reduce defects in the selective layer to yield composite membranes of better separation performance. Substrates with a high surface porosity can enhance the permeance of composite membranes. However, SEM micrographs show that, when preparing an asymmetric microporous membrane substrate using a phase-inversion process, the higher the surface porosity, the greater the surface roughness. How to optimize and compromise the effect of both factors with respect to permselectivity is a critical issue for the selection of support substrates to fabricate high-performance multilayer composite membranes. For a highly permeable support substrate, pre-wetting shows no significant improvement in membrane performance. Composite hollow fiber membranes made from a composition of silicone rubber/0.1–0.5 wt% poly(4-vinylpyridine)/25 wt% polysulfone show impressive separation performance. Gas permeances of around 100 GPU for H₂, 40 GPU for CO₂, and 8 GPU for O₂ with selectivities of around 100 for H₂/N₂, 50 for CO₂/CH₄, and 7 for O₂/N₂ were obtained.     

Gas permeation properties of asymmetric carbon hollow fiber membranes prepared from asymmetric polyimide hollow fiber

Asymmetric carbon hollow fiber membranes were prepared by pyrolysis of an asymmetric polyimide hollow fiber membrane, and their mechanical and permeation properties were investigated. The carbon membrane had higher elastic modulus and lower breaking elongation than the polyimide membrane. Permeation experiments were performed for single gases such as H₂, CO₂, and CH₄, and for mixed gases such as H₂/CH₄ at high feed pressure ranging from 1 to 5 MPa with or without toluene vapor. The permeation properties of the carbon membranes and the polyimide membrane were compared. There was little change in the properties of the carbon membranes with a passage of time. The properties were hardly affected by the feed pressure, whether the feed was accompanied with the toluene vapor or not, because the carbon membranes were not affected by compaction and plasticization.     

Solvent-induced morphological change of microporous hollow fiber membranes

Microporous polyethylene hollow fiber membranes (EHF-1 and EHF-2) were subjected to solvent treatment, and the effects of this treatment on membrane morphology and permeating properties were studied. Membranes treated with various organic solvents exhibited enhanced permeability, enlarged pore size, and increased shrinkage in the longitudinal direction. These phenomena were found to depend on the surface tension of the solvent: the higher the surface tension of the solvent, the larger the change in morphology and permeation of the membrane. A mechanism to account for the effects of solvent treatment on the morphology of the membrane is proposed taking into consideration the influence of the type of solvent used for treatment. The enhanced morphological and permeation changes are ascribed to the formation of liquid bridges between two microfibrils of the membrane during drying followed by the deformation and adhesion of the adjacent microfibrils based on the surface tension of the solvent.     

ZIF-8 based polysulfone hollow fiber membranes for natural gas purification

Mixed matrix membranes (MMMs) have received worldwide attention for natural gas purification due to their superior performance in terms of permeability and selectivity. The zeolitic imidazole framework-8 (ZIF-8) blended polysulfone (PSf) membranes have been fabricated for natural gas purification. ZIF-8 was selected due to its low cost, remarkable thermal and chemical stabilities, and tunable microporous structure. The neat PSf hollow fiber membrane and mixed matrix hollow fiber membranes incorporated with the various ZIF-8 loadings up to 1.25% were fabricated. The prepared membranes were evaluated using field emission scanning electron microscopy (FESEM), thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), Fourier transform infrared spectroscopy (FTIR), atomic force microscopy (AFM), and gas separation performance. The low loading of ZIF-8 nanoparticles to the MMM improved thermal stability and glass transition temperature and yielded low surface roughness. MMMs were tested using pure gases with a significant improvement of 36% in CO₂ permeability and 28% in CO₂/CH₄ selectivity compared to the neat membrane. However, the high ZIF-8 loading reduced the separation performances. Moreover, CO₂/CH₄ selectivity decreased at elevated pressure (8 and 10 bar) due to CO₂-induced plasticization. Previously, the incorporation of ZIF-8 particles has primarily been subjected to the fabrication of flat sheet membranes, whereas this work focused on hollow fiber membranes which are rarely investigated. Hence, the promising results obtained at low feed pressure in this study demonstrated the potential of ZIF-8 based hollow fiber membrane for natural gas purification.     

Composite hollow fiber membranes for CO2 capture

Composite hollow fibers membranes were prepared by coating poly(phenylene oxide) (PPO) and polysulfone (PSf) hollow fibers with high molecular polyvinylamine (PVAm). Two procedures of coating hollow fibers outside and respective inside were investigated with respect to intrinsic PVAm solution properties and hollow fibers geometry and material.The influence of operating mode (sweep or vacuum) on the performances of membranes was investigated. Vacuum operating mode gave better results than using sweep because part of the sweep gas permeated into feed and induced an extra resistance to the most permeable gas the CO₂. The composite PVAm/PSf HF membranes having a 0.7–1.5 μm PVAm selective layer, showed CO₂/N₂ selectivity between 100 and 230. The selectivity was attributed to the CO₂ facilitated transport imposed by PVAm selective layer. The CO₂ permeance changed from 0.006 to 0.022 m³(STP)/(m² bar h) in direct correlation with CO₂ permeance and separation mechanism of the individual porous supports used for membrane fabrication. The multilayer PVAm/PPO membrane using as support PPO hollow fibers with a 40 nm PPO dense skin layer, surprisingly presented an increase in selectivity with the increase in CO₂ partial pressure. This trend was opposite to the facilitated transport characteristic behaviour of PVAm/porous PSf. This indicated that PVAm/PPO membrane represents a new membrane, with new properties and a hybrid mechanism, extremely stable at high pressure ratios. The CO₂/N₂ selectivity ranged between 20 and 500 and the CO₂ permeance from 0.11 to 2.3 m³(STP)/(m² bar h) depending on the operating conditions.For both PVAm/PSf and PVAm/PPO membranes, the CO₂ permeance was similar with the CO₂ permeance of uncoated hollow fiber supports, confirming that the CO₂ diffusion rate limiting step resides in the properties of the relatively thick support, not at the level of 1.2 μm thin and water swollen PVAm selective layer. A dynamic transfer of the CO₂ diffusion rate limiting step between PVAm top layer and PPO support was observed by changing the feed relative humidity (RH%). The CO₂ diffusion rate was controlled by the PPO support when using humid feed. At low feed humidity the 1.2 μm PVAm top layer becomes the CO₂ diffusion rate limiting step.     

Modification of polysulfone hollow fiber ultrafiltration membranes using hyperbranched polyesters with different molecular weights

A series of hyperbranched polyesters (HBPEs) using trimethylolpropane (TMP) as a core were synthesized via an esterification reaction, and the molecular weights of these HBPEs were 1600, 2260, 3370, and 5170 g/mol, respectively. Then, these HBPEs were added into dope solutions to prepare PSf hollow fiber membranes via a wet‐spinning method. When the HBPE molecule weight increased from 1600 to 5170 g/mol, the initial viscosities of the PSf–HBPE–PEG400–DMAc dope solutions increased, and the shear‐thinning phenomenon of these dope solutions became increasingly obvious. When these dope solutions were immersed into the deionized water, the demixing rate increased with an increase in the HBPE molecule weight at first and then decreased; this results in the increase of membrane porosity and the coexistence of finger‐like and sponge‐like structures. With the addition of HBPE, the start pure water contact angle and the mean effective pore size of the membranes decreased, and the J_w increased. For the mechanical properties of the membranes, the breaking strength and the elongation of the membranes also increased. Copyright © 2015 John Wiley & Sons, Ltd.     

Self-assembly of inner skin hollow fiber polyelectrolyte multilayer membranes by a dynamic negative pressure layer-by-layer technique

In the past studies, electrostatic layer-by-layer (LbL) adsorption of oppositely charged polyelectrolytes has proven to be a promising method for the preparation of polyelectrolyte multilayer membranes (PEMMs). Till now, this method was mainly used to assemble flat sheet and tubular membranes. Since hollow fiber membrane has some advantages such as high-packing density, self-contained mechanical support and hence the consequent economical superiority, this study therefore seeked to assemble inner skin hollow fiber PEMMs by using a dynamic LbL adsorption technique. The assembly process was successfully accomplished by alternatively dynamically filtrating polyacrylic acid (PAA) and polyethyleneimine (PEI) on a hydrolyzed hollow fiber polyacrylonitrile (PAN) membrane under a negative pressure condition. In the case of pervaporation separation of 95 wt.% ethanol–water mixture (50 °C), the membrane obtained with only 4.5 and 6.5 bilayers had separation factor of 245 and 1338 while the permeate fluxes were 290 and 120 g/(m² h), respectively. The pervaporation separation behavior of various alcohol/water mixtures with the alcohols being t-butanol, 2-propanol and ethanol were also investigated. Finally, scanning electron microscopy and atomic force microscopy clearly confirms a uniform and defect-free layer formed on the inner surface of hollow fiber support. Since different polyelectrolyte pairs could be used to assemble PEMMs for different uses, it was expected that the dynamic negative pressure LbL adsorption technique could also potentially be used to prepare many types of PEMMs in other fields.     

A transient experiment to measure the diffusive permeability of hollow fiber membranes

A precise and rapid transient diffusion experiment has been developed to measure the diffusive permeability of hollow fibers. In this experiment a sealed hollow fiber containing a radioactive solute is exposed sequentially to several well-stirred solute-free reservoirs. This method was used to measure the diffusive permeability of collagen and Cuprophan hollow fibers in an isotonic saline solution for a spectrum of ¹⁴C labelled solutes: urea, sucrose and polyethylene glycol (PEG). To study the effect of environment on membrane permeability, collagen membranes were investigated with urea, sucrose and tritiated water in the following solutions with varying ionic strength and hydrogen ion concentration: pH2 HCl, distilled water and pH2 HCl with 0.8 M NaCl.In each environment, the membranes showed the expected decreases in diffusive permeaability with increasing molecular weight. Collagen membranes ranged from 4 (urea) to 40 (PEG) times the permeability of Cuprophan membranes. The Cuprophan data are consistent with results obtained elsewhere using scaled-down dialyzers. In response to environmental changes, the diffusive permeability of collagen membranes changed overall by a factor of 3 with the following rank: pH 2 HCl > distilled water > pH2 HCl and 0.8 M NaCl. The hydraulic permeability of these membranes changed by a factor of 2 but in a different order pH2 HCl > pH2 HCl and 0.8 M NaCl > distilled water. These permeability changes can be explained in terms of the known environmental dependence for the structure of collagen membranes and have been shown to be consistent with trends predicted by simple transport models.