Effects of α/β Compound Nucleating Agents on Mechanical Properties and Crystallization Behaviors of Isotactic Polypropylene

Sodium 2,2’-methylene-bis (4,6-di-tert-butylphenyl) phosphate (commercial name: Irgastab NA-11) and N,N’-dicyclohexylnaphthalene-2,6-dicarboxamide (commercial name: NU-100) are highly effective nucleating agents for α-isotactic polypropylene (iPP) and β-isotactic polypropylene (iPP) respectively. Effects of a total concentration of 0.2 wt% NA-11/NU-100 compound nucleating agents with different ratios of NU-100 on mechanical properties and crystallization behaviors of iPP were studied in this paper. The results showed that good balance between decreased stiffness and increased toughness of iPP was realized when the ratio of NU-100 was 50 wt%. Compared with those of virgin iPP, tensile strength, tensile modulus, flexural strength, and flexural modulus of iPP nucleated by the compound nucleating agent with 50 wt% NU-100 decreased by only 2.9%, 4.8%, 3.8% and 6.1% respectively, while the notched Izod impact strength of the nucleated iPP was increased by 212.8%. In addition, differential scanning calorimetry analysis results showed that addition of the NA-11/NU-100 compound nucleating agent increased the peak crystallization temperature of iPP significantly, but the crystallization rate of the nucleated iPP decreased with increasing ratio of NU-100 in compound nucleating agents.     

Nature of Shear-Induced Primary Nuclei in iPP Melt

Although observations of molecular processes in the formation of primary nuclei prior to actual crystallization are beyond the detection limits of current instrumentation, we attempted to probe the nature of primary nuclei in sheared isotactic polypropylene (iPP) polymer melt. In situ rheo-SAXS (small-angle X-ray scattering) and -WAXD (wide angle X-ray diffraction) experiments using synchrotron radiation were carried out to evaluate the effects of an addition of a high molecular weight atactic polypropylene (aPP) (5 wt%), which is compatible with the iPP matrix but does not crystallize, on the evolution of oriented structures in the sheared iPP melt and its crystallization kinetics. It is unlikely that the aPP chain segments can be incorporated into iPP nuclei or crystal; hence, its addition effects, if any, would be seen only in the amorphous melt prior to crystallization. The results showed stonger orientation and improved crystallization kinetics in the iPP/aPP blend compared to pure iPP. Observations that the presence of long chains of an amorphous polymer aid in nucleation and crystallization kinetics of iPP, combined with our previous synchrotron results of sheared iPP melts at high temperature (165°C), lead us to conclude that primary nuclei in iPP most likely consist of liquid-crystalline or mesomorphic bundles of aligned chain segments prior to the formation of crystals.     

Comparison of Nucleation Effects of Organic Phosphorous and Sorbitol Derivative Nucleating Agents in Isotactic Polypropylene

Organic phosphorous and sorbitol derivatives are two types of very effective nucleating agents for isotactic polypropylene (iPP). The effects of two kinds of organic phosphorous nucleating agents, Irgastab NA-11 and ADK NA-21, and two kinds of sorbitol derivatives, Irgaclear DM and Millad 3988, on mechanical properties and crystallization behaviors of iPP are compared in this paper. The organic phosphorous nucleating agents had better effects on mechanical properties of iPP than sorbitol derivatives, whereas the latter had better effects on transparency of iPP than the former. At the same time, the organic phosphorous nucleating agents and sorbitol derivatives had similar effects on the crystallization peak temperature (Tc) of iPP. When the concentration of nucleating agents was 0.2 wt%, compared to those of virgin iPP, the tensile strength and flexural modulus of iPP nucleated with Irgastab NA-11 and ADK NA-21 were increased by 19.35% and 17.67%, and 29.48% and 24.84%, and the haze value was decreased by 43.58% and 44.01%, respectively. On the other hand, the tensile strength and flexural modulus of iPP nucleated with Irgaclear DM and Millad 3988 were increased by 7.03% and 7.46%, and 7.20% and 11.96%, and the haze value was decreased by 51.03% and 52.23%, respectively. When the cooling rate was 10°C /min, the Tc of iPP nucleated with these four nucleating agents was increased from 118.74°C of virgin iPP to about 130°C. Meanwhile, the morphology study showed that addition of both organic phosphorous and sorbitol derivative type nucleating agents could decrease the spherulite size of iPP significantly and that sorbitol derivatives have greater effects.     

Microstructural Evolution and Its Effect on Mechanical Properties of Isotactic Polypropylene by Shear Plastic Deformation at Elevated Temperatures

Isotactic polypropylene (iPP) was plastically shear deformed by equal channel angular extrusion (ECAE) at extrusion temperatures varied from 45 to 125°C (25 mm/min). The evolutions of morphology and crystal orientation were studied by reflected optical microscopy (ROM), scanning electron microscopy (SEM), and X-ray diffraction. It was found that the original spherulites were deformed into nearly ellipsoids with their long axis tilted at an angle away from the flow direction. Azimuthal scanning results revealed that two preferred crystal orientations were formed after ECAE. The crystal plasticity was activated by increasing the extrusion temperature, followed by fast rotation of crystallites toward the shear direction. The thermal mechanical analysis (TMA) indicated that low extrusion temperature was favorable to fix the molecular orientation. The iPP samples processed at the investigated temperatures displayed a significant increase in the impact strength, especially for those extruded at 45°C and 65°C. The tensile results revealed a greater elongation at break in the samples deformed at low temperatures (45°C and 65°C) but not in those deformed at high temperatures (85°C or above).     

Nucleating Efficiency of Organic Phosphates in Polypropylene

Organic phosphates used as nucleating agents can remarkably promote the stiffness and crystallization rate of polypropylene homopolymer and ethylene–propylene copolymer. In this article, the nucleating activity of 2,2′-methylene-bis(4,6-di-tert-butylphenyl) phosphoric acid and its derivatives for isotactic polypropylene (iPP) were investigated with a differential scanning calorimeter (DSC) and polarized light microscope (PLM), and their influence on mechanical properties of polypropylene was also studied. The results showed that the sodium salt (NA7) and the glyceride ester (NA8) of the organic phosphoric acid were of high nucleating efficiency. If 0.4 wt% of NA7 or NA8 was added to PP, the crystallization peak temperature of PP was raised 15°C or 11°C, respectively, the amount of crystallinity was increased by 3 to 6%, and the crystallization rate was enhanced significantly. The nucleating activity is thermally stable when the mixture of iPP and a nucleating agent was melted and crystallized repeatedly in the DSC. The nucleating agents mentioned above could increase the modulus of the polymer by 20 to about 30% and could increase the flexural strength by 10 to about 20%. However, a number of other organic phosphates tested have little nucleating effect.     

Properties and Crystallization Behaviors of Isotactic Polypropylene Under Action of an Effective Nucleating Agent

The calcium salt of hexahydrophthalic acid (Hyperform HPN-20E) is an effective nucleating agent for polyethylene which was developed by Milliken Chemical Co., (USA) in recent years. In this paper, the properties and crystallization behaviors of isotactic polypropylene (iPP) in the presence of Hyperform HPN-20E were investigated by using differential scanning calorimetry and polarized optical microscopy. Addition of Hyperform HPN-20E improved the tensile, flexural and optical properties of iPP significantly and increased the crystallization rate of iPP greatly. The nucleation effects were comparable to the nucleation efficiency of a highly effective commercial iPP nucleating agent Hyperform HPN-68. When the addition amount of Hyperform HPN-20E in iPP was 0.2 wt.%, the tensile strength, tensile modulus, flexural strength, and flexural modulus of iPP were increased by 10.81%, 8.65%, 16.67%, and 11.96%, respectively, compared to those of pure iPP; the haze value was decreased by 42.44% and the crystallization peak temperature was increased by 11.2°C. In addition, incorporation of Hyperform HPN-20E in iPP greatly reduced the spherulite size of iPP.     

Nucleation Effects of a Novel Nucleating Agent Bicyclic [2,2,1] Heptane Di-carboxylate in Isotactic Polypropylene

Nucleation effects of a novel nucleating agent, bicyclic [2,2,1] heptane di-carboxylate (commercial product name: HPN-68), in isotactic polypropylene (iPP) were studied by using differential scanning calorimetry (DSC) and wide-angle X-ray diffraction (WAXD). The results showed that HPN-68 is a typical nucleating agent for α-iPP and has high nucleation efficiency. Crystallization peak temperature and mechanical properties of iPP nucleated with HPN-68 can be greatly increased with only a low concentration of HPN-68. However, increased concentration of HPN-68 has a saturation value and properties of iPP, which tend to plateau when the concentration of HPN-68 exceeds the saturation value. When the concentration of HPN-68 was 0.2 wt%, the crystallization peak temperature was increased by about 15°C, and the tensile strength and flexural modulus of iPP were increased by 13% and 18%, respectively.     

Large Strain Tensile Deformation and Failure in Oriented Isotactic Polypropylene/Clay Nanocomposite: Role of Voiding and Molecular Orientation

Plane strain compression of isotactic polypropylene iPP)/clay nanocomposite in a channel die at 140 and 160°C, respectively, has been adopted to prepare oriented samples with well-controlled structure for comparative studies. Molecular orientation in the amorphous phase, independent of clay loadings, decreases with increasing preparation temperature, whereas crystallographic orientation is nearly the same for all oriented samples. Severer voiding and void coalescence during stretching, mostly induced by the crystals and inter-chain sliding in the amorphous phase, respectively, is suggested to be responsible for higher volume dilatation and lower failure strain in the oriented samples prepared at higher temperature (e.g., 160°C). Fracture toughness is well correlated with the molecular orientation and crystal-dependent voiding in the oriented samples with respect to preparation temperatures. Furthermore, debonding of clay in the iPP matrix, especially in the oriented samples prepared at 140°C, is another contributor to the enhanced toughness.     

Study on Properties and Structure of Near Melt Point Extruded High‐Density Polyethylene

The effect of extrusion temperature on the mechanical properties of high‐density polyethylene (HDPE) was examined using solid‐state extrusion (SSE) and melt‐state extrusion (MSE) techniques. Differential scanning calorimetry (DSC) and scanning electron microscopy (SEM) investigations were employed to provide evidence for explaining the relationship between mechanical properties and morphology of extrusion moldings. Extruded from a convergence‐divergence die, compared with samples obtained by MSE, the yield strength of samples obtained by SSE was enhanced in both longitudinal and transverse directions with a ductile failure. The yield strength decreased sharply with increasing extrusion temperature. The maximum longitudinal yield strength of samples extruded at 112°C was 181 MPa with an 87% elongation at break; the corresponding values were 28 MPa and 800% for samples extruded at 140°C (MSE); in the transverse direction the yield strength was 27 MPa with a 101% elongation at break for samples extruded at 140°C, while the maximum yield strength was 51 MPa with a 45% of elongation at break for samples extruded at 116°C. Compared with sheets extruded at 140°C, DSC data shows a 5.3°C increase in melting point, a 9.5°C decrease in melt point width, and a 7.1% decrease in crystallinity for sheets extruded at 112°C. SEM indicates that spherulites predominate in MSE samples, while a preferred orientation of the lamellae along the extrusion direction were mainly produced by SSE.     

Formation of β-iPP in Isotactic Polypropylene/Acrylonitrile–Butadiene–Styrene Blends: Effect of Resin Type,Phase Composition,and Thermal Condition

The formation of β-iPP (β-modification of isotactic polypropylene) in the iPP/ABS (acrylonitrile–butadiene–styrene), iPP/styrene–butadiene (K resin), and iPP/styrene–acrylonitrile (SAN) blends were studied using differential scanning calorimery (DSC), wide angle X-ray diffraction (WAXD), and scanning electron microscopy (SEM). It was found that α-iPP (α-modification of isotactic polypropylene) and β-iPP can simultaneously form in the iPP/ABS blend, whereas only α-iPP exists in the iPP/K resin and iPP/SAN blend samples. The effects of phase composition and thermal conditions on the β-iPP formation in the iPP/ABS blends were also investigated. The results showed that when the ABS content was low, the ABS dispersed phase distributed in the iPP continuous phase, facilitating the growth of β-iPP, and the maximum amount of β-iPP occurred when the composition of iPP/ABS blend approached 80:20 by weight. Furthermore, it was found that the iPP/ABS blend showed an upper critical temperature T _c * at 130°C for the formation of β-iPP. When the crystallization temperature was higher than the T _c *, the β-iPP did not form. Interestingly, the iPP/ABS blend did not demonstrate the lower critical temperature T _c ** previously reported for pure iPP and its blends. Even if the crystallization temperature decreased to 90°C, there was still β-iPP generation, indicating that ABS has a strong ability to induce the β-iPP. However, the annealing experiments results revealed that annealing in the melt state could eliminate the susceptibility to β-crystallization of iPP.     

A Comparison of the Effects of Calcium Glutarate and Pimelate on the Formation of β Crystalline Form in Isotactic Poly(propylene)

The effect of calcium glutarate (Cagt) and calcium pimelate (Capt) on the formation of β crystalline form in isotactic poly(propylene) in the crystallization temperature range of 110–130°C has been investigated. The content of β phase crystals increase with the addition of calcium glutarate. K (relative content of β crystalline form in the iPP sample) attains its maximum value for iPP doped with 0.3 wt.% Cagt isothermally crystallized at 110°C (26.71%) or 120°C (30.27%), and for iPP doped with 0.2 wt.% Cagt isothermally crystallized at 130°C (31.97%), respectively. Compared with the K values of iPP doped with 0.1 wt.% Capt (78.33–94.76%), the β nucleation ability of Cagt is inferior to that of Capt. The spherulite size of iPP doped with Capt is smaller than that of iPP doped with Cagt. The difference in the β nucleation ability between Cagt and Capt is explained by the difference between their crystal structure parameters and those of β‐iPP.     

Shear‐Enhanced Nucleation of Isotactic Polypropylene in Limited Space

The nucleation rate was measured by directly counting the number of nuclei, which were developed while an isotactic polypropylene melt was flowing under shear in a thin film. The nucleation rate was enhanced with an increased rate of shear, e.g., by a factor of 10 larger at the rate of shear of 14 s^?1 compared with the quiescent state, at 134°C. The ratio of the shear‐enhanced nucleation rate to the nucleation rate in the quiescent state was larger at a higher temperature of crystallization, i.e., about 10 times at 134°C to 590 times at 140°C. The increase of the nucleation rate under shear flow was explained by a reduction of the lateral and end (fold) surface free energies; the product σ _s ² σ _e decreased to 3.2×10^?7 for the sheared melt, from 6.0×10^?7 (J m^?2)³ for the isotropic state. The free energy reduction was caused by transition of the nucleus formation mode from three‐dimensional folded chain nuclei to two‐dimensional bundle nuclei, in which chains lie down on the glass substrate, aligning parallel to the flow direction.     

Injection Molding Shrinkage and Mechanical Properties of Polypropylene Blends

Polypropylene (PP) blends based on isotactic polypropylene (iPP), propylene-ethylene block copolymer (bPP), and propylene–ethylene random copolymer (rPP) were prepared by melt blending and the effects of content of bPP and rPP on the shrinkage during solidification and storage and mechanical properties of the blends were studied. It was found that the addition of polypropylene copolymer could effectively reduce the processing shrinkage of iPP and the lowest shrinkage of the blends was achieved at a loading of 2 wt% bPP or rPP. The flexural modulus and tensile strength of the blends decreased a little while the impact strength and elongation at break were improved greatly compared with those of iPP.     

Microstructure and Mechanical Properties of Isotactic Polypropylene Films Fabricated via Melt-Extrusion and Uniaxial-Stretching

In this work, isotactic polypropylene (iPP) melt was slowly extruded through a slit die of a single-screw extruder. Once the iPP melt left the die, it was uniaxially stretched at different stretching rates (SRs). Via this process its microstructure can be manipulated, it was subsequently investigated by wide-angle X-ray diffraction (WAXD), small-angle X-ray scattering (SAXS), differential scanning calorimetry (DSC), polarized optical microscopy (POM), and Fourier transform infrared spectroscopy (FTIR). Furthermore, the mechanical properties (including tensile strength, modulus, toughness, and strain-hardening) were investigated. The results showed that the tensile strength and modulus of the melt-stretched iPP films gradually increased with increasing SRs. In addition, the toughness and elongation at break showed maximum values for iPP films melt-stretched at 30 cm/min. Moreover, compared with other melt-stretched films, the iPP films melt-stretched at 90 cm/min exhibited an obvious strain-hardening behavior at lower strain.     

Effects of molecular weight on the perforation impact behavior of injection-molded plaques of α-and β-phase isotactic polypropylenes

This study was devoted to the instrumented falling weight impact (IFWI) behavior of injection-molded a-and β-phase isotactic polypropylene (iPP) homopolymers. The perforation impact response of iPP with various melt flow indices (MFIs), and thus molecular weight (MW) characteristics, was studied at two different temperatures (T = 23°C and T =?40°C) and incident impact speeds (v_inc = 5 and 10 m/s). The impact resistance of β-iPP was superior to the α-modification. The absolute resistance to perforation increased with increasing MW or decreasing MFI, whereas the relative toughness improvement between the β-and α-iPPs followed an opposite tendency. The molding-induced skin-core morphology did not affect practically the out-of-plane response of the impacted plaques. Changes in the fractograms (viz. force-time curves) under various experimental conditions were traced to variations in the failure mode, showing a competition between radial and circumferential cracking with respect to the clamping ring. In the case of the more ductile β-iPP. circumferential cracking was favored.     

Morphology and Growth of Single Crystals of Isotactic Polypropylene from the Melt

Isolated single crystals of isotactic polypropylene (iPP) grown from the melt were studied by optical microscopy and atomic force microscopy (AFM). The single crystals had a well-known rectangular shape when crystallized at high temperatures (T_c) above 155°C. The width increased with decreasing T_c, and the shape became hexagonal below 130°C. The single crystals were sectored with thickness difference between them. The growth rate along the a*-axis, G_a*, agreed well with the growth rate of spherulites, as expected. G_a* had two inflection points on the plots against (TΔT)^?1. The lower temperature inflection corresponds to the regime II-III transition, and the higher temperature one is accompanied by an inflection of the growth rate in the b-axis direction, G_b, which has been measured for the first time. The inflection of G_b at the lower inflection temperature of G_a* was much smaller than that of G_a* and may not exist. The crystals are basically surrounded with flat surfaces and no indications of kinetic roughening in the regime III were recognized in the AFM images. The inflections of G_a* and G_b caused a complicated shape change of the aspect ratio, having a minimum at around 135°C.     

Effect of β-Nucleating Agent on the Crystallization,Mechanical Properties,and Heat Resistance of Injection-Molded Isotactic Polypropylene

Injection-molded β-isotactic polypropylene (β-iPP) was prepared with a commercial β-nucleating agent (NT-A). The effect of NT-A on the crystallization, mechanical properties, and heat resistance of β-iPP was investigated by differential scanning calorimetry (DSC), wide-angle X-ray diffraction (WAXD), polarized light microscopy (PLM), and mechanical and heat deflection tests. DSC and WAXD analysis showed that the content of β-crystals in the nucleated iPP was higher than that of pure iPP, and the content of β-crystals of the core was higher than that of the skin. PLM observations showed that injection-molded iPP had an obvious skin-core structure. NT-A induced abundant β-crystals and resulted in small spherulites which improved the Izod notched impact strength. When the content of NT-A was 0.075wt%, the Izod notched impact strength reached a maximum, 2.6 times more than that of pure iPP. The heat distortion temperature was also improved by NT-A.     

Conference Report

Soil from Free-Air Carbon dioxide Enrichment (FACE) plots (FAL, Braunschweig) under ambient air (375 ppm; δ¹³C–CO₂?9.8‰) and elevated CO₂ (550 ppm; for six years; δ¹³C–CO₂?23‰), either under 100% nitrogen (N) (180 kg ha^?1) or 50% N (90 kg ha^?1) fertilisation treatments, was analysed by thermogravimetry. Soil samples were heated up to the respective temperatures and the remaining soil was analysed for δ¹³C and δ¹⁵N by Isotope Ratio Mass Spectrometry (IRMS). Based on differential weight losses, four temperature intervals were distinguished. Weight losses in the temperature range 20–200 °C were connected mostly with water volatilisation. The maximum weight losses and carbon (C) content were measured in the soil organic matter (SOM) pool decomposed at 200–360 °C. The largest amount of N was detected in SOM pools decomposed at 200–360 °C and 360–500 °C. In all temperature ranges, the δ¹³C values of SOM pools were significantly more negative under elevated CO₂ versus ambient CO₂. The incorporation of new C into SOM pools was not inversely proportional to its thermal stability. 50% N fertilisation treatment gained higher C exchange under elevated CO₂ in the thermally labile SOM pool (200–360 °C), whereas 100% N treatment induced higher C turnover in the thermally stable SOM pools (360–500 °C, 500–1000 °C). Mean Residence Time of SOM under 100% N and 50% N fertilisation showed no dependence between SOM pools isolated by increasing temperature of heating and the renovation of organic C in those SOM pools. Thus, the separation of SOM based on its thermal stability was not sufficient to reveal pools with contrasting turnover rates of C.     

Laser Light and X-Ray Diffraction Studies of Oriented Isotactic Polypropylene (iPP) Prepared by Temperature Slope Crystallization

Isotactic polypropylene (iPP) film was melt-crystallized in a temperature gradient. The iPP film showed well oriented α- and β-crystalline textures along the gradient. The crystalline structure, phase transition boundary and lamellar twisting were examined by X-ray diffraction and laser light diffraction (LLD). On the α-β boundary, LLD shows a sharp streak perpendicular to the boundary, where the a-axis of the β-crystal is oriented perpendicular to the temperature gradient. Apart from the boundary, the a-axis of the β-crystal becomes parallel to the gradient. The β-crystal shows lamellar twisting with a pitch of 200 μm at room temperature. When heated the β-crystal, the lamellar distance of 295Å at room temperature decreases to 285Å at 80–100°C and then increases to more than 300Å above 120°C. During the heating, the value of the twist period increases from 200 to 210 μm at 90–100°C, and then to above 224 μm at 140°C. The increase of the twist period is related to the increasing crystalline thickness of the β-lamellae.     

Investigation of Cell Structure and Expansion Ratio of Microcellular Polypropylene Nanohomocomposites Prepared by a Solid-State Process

Microcellular poly(propylene-ethylene) random copolymer (r-PP-PE)/nanoclay (nanocomposite) and r-PP-PE/nanoclay/polypropylene fibers (nanohomocomposite) were autoclave-foamed via a solid-state microcellular foaming process using supercritical N₂ as a foaming agent. Polypropylene grafted with maleic anhydride (PP-g-MA) was used as a compatibilizer. Amount of PP-g-MA to nanoclay was 3:1. This study investigated the effects of clay content and the presence of polypropylene fiber on the expansion ratio and cell morphology of the samples. The results indicated that nanoclay increased the expansion ratio of the samples, but the expansion ratio for nanohomocomposites was slightly lower than the nanocomposites. In addition, scanning electron microscopy (SEM) observation showed that the nanoclay decreased the cell size and increased the cell density, except for the nanocomposite with the highest nanoclay content, 3 wt%, which had larger cell size compared to the samples with 1.5 wt% nanoclay and less. On the other hand, the simultaneous presence of nanoclay and polypropylene fibers synergistically increased the cell nucleation effect; thus there was a dramatic increase in cell density. The Differential scanning calorimetry (DSC) analysis showed that the microcellular foaming process decreased the crystallinity of both types of samples.