Preparation and Rheological Characteristics of Ethylene‐Vinyl Acetate Copolymer/Organoclay Nanocomposites

Ethylene‐vinyl acetate copolymer (EVA) with 40 wt.% vinyl acetate content (EVA40)/organoclay nanocomposites were prepared using a melt intercalation method with several different clay concentrations (2.5, 5.0, 7.5, and 10.0 wt.%). X‐ray diffraction confirmed the formation of exfoliated nanocomposite in all cases with disappearance of the characteristic peak corresponding to the d‐spacing of the pristine organoclay. Transmission electron microscopy studies also showed an exfoliated morphology of the nanocomposites. Morphology and thermal properties of the nanocomposites were further examined by means of scanning electron microscopy (SEM) and thermo gravimetric analysis (TGA), respectively. Rheological properties of the EVA40/organoclay nanocomposites were investigated using a rotational rheometer with parallel‐plate geometry in both steady shear and dynamic modes, demonstrating remarkable differences with the clay contents in comparison to that of pure EVA40 copolymer.     

Effect of Compatibilizer Content on the Shear and Extensional Rheology of Polypropylene/Clay Nanocomposites

The shear and extensional rheology of polypropylene (PP)/organoclay nanocomposites in the presence of various maleic anhydride grafted polypropylene (PP-g-MA) compatibilizer concentrations were investigated. The PP nanocomposites were prepared via direct melt intercalation in an internal mixer. The structures of the nanocomposites were characterized by X-ray diffraction (XRD) and scanning electron microscopy. It was found that both the compatibilized and uncompatibilized nanocomposites could form an intercalated structure. However, the organoclay particles can disperse well only in the compatibilized systems. The linear viscoelastic properties, including the storage modulus G′ and complex viscosity η* were very sensitive to the microstructure of the nanocomposites. The extensional viscosities of PP nanocomposites were enhanced under a low deformation rate with increasing compatibilizer content and displayed a lack of superposition for different strain rates. It was proposed that the lack of superposition might originate from the formation of a three-dimensional organoclay network, which decreased in its complexity and strength as the deformation rate increased.     

Structure and Mechanical Properties of 50/50 NR/SBR Blend/Pristine Clay Nanocomposites

A blend/clay nanocomposites of 50/50 (wt%) NR/SBR was prepared via mixing the latex of a 50/50 NR/SBR blend with an aqueous clay dispersion and co‐coagulating the mixture. The structure of the nanocomposite was characterized by transmission electron microscopy (TEM) and X-ray diffraction (XRD). Nanocomposites containing less than 10 phr clay showed a fully exfoliated structure. After increasing the clay content to 10 phr, both nonexfoliated (stacked layers) and exfoliated structures were observed in the nanocomposites. The results of mechanical tests showed that the nanocomposites presented better mechanical properties than clay‐free NR/SBR blend vulcanizate. Furthermore, tensile strength, tensile strain at break, and hardness (shore A) increased with increasing clay content, up to 6 phr, and then remained almost constant.     

Preparation and properties of transparent poly(methyl methacrylate) nanocomposite films

PMMA nanocomposites based on the synthetic smectite were prepared and characterized. The synthetic smectites, STN and SPN, were effectively hybridized in the PMMA matrix, as confirmed by X-ray diffraction patterns and by transmission electron microscopy, and optical and thermal properties were measured. The morphologies of PMMA nanocomposite films, containing 1–9 wt% with respect to synthetic smectite, were defined as exfoliated-immiscible and exfoliated-intercalated nanocompostites for CHT and CHP series, respectively. The optical properties, such as haze and UV transmittance, were maintained for organoclay loading of 9 wt% for CHP series. Thermal stability evaluated by TGA showed a small increase in the maximum decomposition temperature (T _d); however, the coefficient of thermal expansion (CTE) dramatically decreased with the amount of organoclay content. The storage modulus and loss modulus increased with the weight fraction of organoclay.     

Polypropylene/clay nanocomposites prepared with masterbatches of polypropylene ionomer and organoclay

Polypropylene (PP) ionomers were obtained by the neutralization of maleic anhydride groups in a maleated PP of which maleic anhydride content was 1 wt%; these were studied as vehicle resins for the masterbatches of an organoclay for PP nanocomposites. PP/clay nanocomposites were prepared by melt mixing of PP with the masterbatches employing a twin screw extruder. Intercalation and/or exfoliation of the organoclay in the PP nanocomposites were observed. It was found that the PP nanocomposite prepared with the masterbatch of an organoclay and the PP ionomer obtained by 75% neutralization of maleic anhydride groups in the maleated PP showed the largest improvement in dispersion of organoclay. Very large increase of Young's modulus was observed in the nanocomposites with the PP ionomer obtained by 75% neutralization of maleic anhydride groups in the maleated PP. The improvements in the dispersion and mechanical properties were attributed to strong interactions between ionic groups of the PP ionomer and ionic surfactants of the organoclay.     

The Effect of Zinc Oxide and Calcium Carbonate Nanoparticles on the Thermal Conductivity of Polypropylene

The thermal conductivity (TC) of compression-moulded polypropylene (PP) and PP filled with 5–15% zinc oxide (ZnO) or calcium carbonate (CaCO₃) nanoparticles, prepared by extrusion, was studied using a thermal conductivity analyzer (TCA). The effect of nanoparticle content and crystallinity on the thermal conductivity was investigated using conventional methods, including SEM, XRD, and DSC. The incorporation of nanoparticles improved the crystallinity and thermal conductivity simultaneously. The experimental TC values of the PP nanocomposites with different level of nanoparticles concentration showed a linear increase with an increase in crystallinity. The TC improvement in PP/ZnO nanocomposite was greater than that of PP/calcium carbonate nanocomposites. This fact can be attributed to the intrinsic, better thermal conductivity of the ZnO nanoparticles. Several models were used for prediction of the TC in the nanocomposites. In the PP/ZnO nanocomposites the TC values correlated well with the values predicted by the Series, Maxwell, Lewis and Nielson, Bruggeman, and De Loor models up to 10 wt%.     

Morphology and Properties of Poly(vinyl alcohol)/MMT Nanocomposite Prepared by Solid-state Shear Milling (S3M)

Poly(vinyl alcohol) (PVA)/montmorillonite (MMT) nanocomposites were prepared by combining solid-state shear milling (S³M) technology with melt intercalation. Compared with the composite obtained by simple melt intercalation, more MMT layers were exfoliated and apparently oriented along the injection molding direction in the nanocomposite prepared by combining S³M technology and melt intercalation, which greatly increased the orientation degree of MMT, resulting in the greater interactions between PVA and MMT layers. Simultaneously, this also promoted the orientation of PVA molecules and produced effective nucleation of the crystallization of PVA. Consequently, the thermal stability and mechanical properties of PVA were obviously improved. For instance, when the MMT content was 3 wt%, the tensile strength and modulus of the nanocomposite with MMT prepared by S³M were 98.9 MPa and 3.1 GPa, respectively, increasing by 52% and 63.2% compared with PVA.     

Effects of copper nanoparticles on the thermodynamic,electrical and optical properties of a disc-shaped liquid crystalline material showing columnar phase

Thermodynamic, electrical and optical studies have been carried out on a discotic liquid crystal (DLC), namely 2, 3, 6, 7, 10, 11-hexabutyloxytriphenylene (possessing columnar phase) and its copper nanoparticles (0.6 wt%) based composite. The ionic conductivity of DLC–copper nanocomposite has increased by about two orders of magnitude as compared to the pure system. Dielectric permittivity has also increased. The absorption spectra for pure and nanocomposites have been studied by UV–Vis spectrophotometer. The optical study suggests that surface plasmon resonance has been introduced in DLC due to the incorporation of copper nanoparticles. It has been observed that the presence of nanoparticles has decreased the optical band gap to 3.3 eV from 4.2 eV of the pure DLC. Enhanced properties are useful for one-dimensional conduction and photovoltaic applications.     

Preparation and Thermal Properties of Boron-Containing o-Cresol-Formaldehyde Resin/Octa(aminophenyl)-POSS Nanocomposites

The boron-containing o-cresol-formaldehyde resin (BoCFR) and octa(aminophenyl) polyhedral oligomeric silsesquioxane (OAP-POSS) were synthesized, and the BoCFR/OAP-POSS nanocomposite prepared via an in-situ method. The curing process of the resin was characterized by Fourier transform infrared (FTIR). The thermal properties and dynamic mechanical properties of the nanocomposites were investigated. The results show that the maximal mechanical loss temperature (T_p) increased with increasing OAP-POSS content. When the content of OAP-POSS was 10 wt% the T_p was over 200°C, 27°C higher than the pure BoCFR. The BoCFR/OAP-POSS nanocomposite had better thermal stablitity than the pure BoCFR. The residual weight of the o-cresol-formaldehyde resin was only 6.13 wt% at 600°C. But the residual weight of the pure BoCFR was 55.73 wt% at 600°C, and the residual weights of the BoCFR nanocomposites were all higher than pure BoCFR. The residual weight of the BoCFR nanocomposite was 63.2 wt% at 600°C and 21.83 wt% at 900°C when the OAP-POSS content was 10 wt%. The weight loss of BoCFR/OAP-POSS nanocomposite can be divided primarily into two temperature stages, from 430°C to 550°C and from 550°C to 900°C. The main thermal degradation reaction follows first order kinetics.     

Properties of Poly(Lactic Acid)/ Organo-Montmorillonite Nanocomposites Prepared by Solution Intercalation

Poly(lactic acid)/organo-montmorillonite (PLA/OMMT) nanocomposite films were prepared through solution intercalation using dichloromethane as solvent. X-ray diffraction indicated that organo-montmorillonite (OMMT) was well intercalated and the interlayer spacing d increased by 0.94–1.47 nm. Transmission Electron Microscopy showed that a majority of OMMT was fully exfoliated and uniformly dispersed in the PLA matrix at low filler loading, whereas more intercalated tactoids and aggregates of OMMT existed at high loading. The crystallinity of PLA was hardly changed with the addition of OMMT. Additionally, CO₂ permeability and water vapor transmission rate of the composite films were reduced with increasing content of OMMT. At 5 wt% OMMT loading, CO₂ permeability and water vapor transmission rate were reduced by 75.8% and 23.9%, respectively. The tensile strength (TS) and Young's modulus of the PLA/OMMT nanocomposites were first enhanced, and then decreased with increasing content of OMMT. Compared with pure PLA, a 83.8% increase in the Young's modulus and a 76.0% improvement in TS were obtained with the addition of 3 wt% OMMT.     

Microstructure and Properties of Polypropylene/Clay Nanocomposites

Nanocomposites of polypropylene (PP) containing various contents of Cloisite 15A nanoclay particles were prepared by one-step melt compounding in a twin screw extruder. Tensile and impact properties of the nanocomposite systems were investigated and correlated with their microstructures. The tensile modulus increased with an increase in Cloisite 15A content but the tensile strength, elongation at break, and impact strength were decreased. WAXS and TEM studies showed almost exfoliated structures. There was a decrease in permeability values with an increase in nanoclay content up to 5 wt. %. Exceeding this content of nanoclay had no significant effect on permeation due to the aggregation phenomenon at high concentrations of the nanoparticles. Most of the examined micromechanical models for prediction of the tensile modulus of the nanocomposite were successful despite being based on fiber-shaped fillers. An exfoliated structure of clay within the nanocomposite was assumed for the modeling using a molecular dynamics simulations approach, employing Dreiding, Forcite, and COMPASS force fields, in order to investigate the best one for a successful estimation of elastic modulus. Relative to the experimental modulus values of the nanocomposites, which were around 1100–1200 MPa, the COMPASS force field had the best correlation with the values with a slight departure of about 10%.     

Enhanced energy storage in polyvinylidenefluoride (PVDF) + BaZrO<Subscript>3</Subscript> electroactive nanocomposites

PVDF + BaZrO₃ electroactive nanocomposite thin film has been prepared by solution casting method. The structural analysis was carried out by using x-ray diffraction pattern and atomic force microscopy (AFM). Generally, the performance of dielectric capacitors toward higher energy density and higher operating temperatures has been drawing increased interest. In this regard, the present study was focussed on the fabrication and characterization of PVDF + BaZrO₃ electroactive nanocomposites in view of enhancing the energy density at elevated temperature. Cole-Cole plot is an agreement with multiple relaxation process in electroactive nanocomposites. Dielectric energy storage performance is assessed for PVDF nanocomposites with different wt% of BaZrO₃ at different frequencies and temperature. It has been observed that with increase of temperature, the permittivity increased while the energy density slightly decreased but significantly higher than pure polymer PVDF. A high energy density of 6.88 J/cm³ was obtained for BaZrO₃ electroactive nanocomposites at 50 °C and 5.06 J/cm³ at 70 °C. Overall, the testing results indicate that using nanocomposites of PVDF and BaZrO₃ as a dielectric component is promising for implementation to preserve high energy density values up to temperatures of 70 °C.The enhancement of dielectric permittivity and the energy density is attributed due to increase of interracial charge density. The effect of BaZrO₃ nanoparticles in energy density of PVDF is first time reported.     

Preparation and properties of polyurethane/MMT nanocomposite actuators

This study dealt with the electrostrictive response of a polyurethane (PU)/clay nanocomposite film, which was a promising candidate for a material to be used in polymer actuators. The nanocomposites were produced by using three types of montmorillonites (MMTs) such as natural MMT (Cloisite^®Na⁺), hydrophobic MMT (Cloisite^® 20A), and hydrophilic MMT (Cloisite^® 30B). The nanometer-scale silicate layers of organo-clay were completely exfoliated in PU for the cases of 1, 3 and 5 wt% PU/MMT nanocomposites as confirmed by wide X-ray diffraction (WAXD) profiles. Actuation tests indicated that the displacement of PU/MMT nanocomposite actuator was larger than pure PU actuator, caused by an increase in dielectric constant. Especially, PU/MMT nanocomposite actuator with Cloisite^® 30B had the largest displacement and it became possible to operate at low voltage.     

Water Expandable Polystyrene-Organoclay Nanocomposites: Role of Clay and Its Dispersion State

A published process for preparing expandable polystyrene containing water as a blowing agent was applied to synthesize water expandable polystyrene-organoclay nanocomposites (WEPS-OCN). Organoclay was uniformly dispersed in styrene monomer. During suspension polymerization, water was trapped in the polystyrene (PS) matrix through the use of starch, ending up with spherical PS-organoclay beads. By selecting organoclays with various surfactants and modifier concentrations, different distribution states of nanoclay in the PS matrix, from cluster (poor dispersion) to either intercalated (limited dispersion) or exfoliated (full dispersion) were obtained. The incorporation of organoclay led to higher water content in the expandable beads. However, as expected, the flammability of the expanded product was increased with organoclay content. Furthermore, the results showed that the average unexpanded bead size, density of preexpanded beads, foam cell morphology, and flammability were directly influenced by the dispersion status of the organoclay. The best results were obtained when full dispersion (exfoliation) of nanoclay in PS matrix occurred.     

Glass Transition Behavior and Dynamic Fragility of PMMA-SAN Miscible Blend-Clay Nanocomposites

An investigation of the segmental dynamics and glass transition behavior of a miscible polymer blend composed of poly(methyl methacrylate) (PMMA) and poly(styrene-ran-acrylonitrile) (SAN) and its melt intercalated nanocomposite by dynamic mechanical analysis is presented. The principle goal was to address the effect of intercalation on local molecular structure and dynamics. The results showed that the intercalation of polymer chains in the galleries of organoclay (Cloisite 30B) led to a lower temperature dependence of the relaxation time (fragility) and activation energy of α-relaxation. Moreover, calculation of the distribution of the segmental dispersion showed a narrower dispersion in the glass transition region so that the Kohlrausch-Williams-Watts (KWW) distribution parameter (β_KWW) increased from 0.21 for neat PMMA to 0.34 for the 50/50 PMMA/SAN blend nanocomposite containing 3 wt% organoclay. Furthermore, the relaxation behavior of the blends showed a negative deviation from mixture law predictions based on the responses of the neat PMMA and SAN. These behaviors were attributed to the lack of specific interactions between the blend components (PMMA, SAN, and nanoclay layers) and the less cooperative behavior, i.e., less constraint for segmental relaxation, of the intercalated chains.     

PVDF-Based Nanocomposite Solid Polymer Electrolytes; the Effect of Affinity Between PVDF and Filler on Ionic Conductivity

Nanocomposite solid polymer electrolytes (NSPEs) based on poly(vinylidene fluoride) (PVDF) were prepared by dispersing two kinds of organoclay (Cloisite^® 30B, Cloisite^® 15A) consisting of silicate layers in the polymer matrix. The effect of affinity between PVDF and organoclay as the filler on ionic conductivity was investigated in relation to its content, dispersed condition of organoclay, and structural changes of nanocomposites. The characterizations of PVDF-based nanocomposites with various organoclay contents were carried out by XRD, TEM, DSC, and DMA. In order to confirm the ion conduction properties of NSPEs with LiCF₃SO₃ at room temperature, ac impedance analyzer and FT-IR spectrometer were used. As a result, a higher ionic conductivity appeared in the case of NSPE with C15A than that with C30B and the maximum conductivity was 1.04 × 10^–3 S/cm for the NSPE containing 5 wt% of C15A and 40 wt% of LiCF₃SO₃.     

The effects of organoclay on the morphology and mechanical properties of PAI/clay nanocomposites coatings prepared by the ultrasonication assisted process

In this research, solvent based polyamide – imide (PAI)/clay nanocomposites were prepared successfully using the solution dispersion technique. With the assistance of the ultrasonic wave, the effect of the ultrasonic wave time on the microstructure of 3 wt% PAI/C20A nanocomposite (NC) was investigated. Then, the best ultrasonic parameters were selected and the effects of the concentration of Cloisite 20A (C20A) (1, 3 and 5 wt% C20A) on the microstructure and mechanical properties (adhesion, hardness, flexibility, wear and impact) of NCs were investigated. The PAI, C20A and nanocomposites (NC)s were characterized by Fourier transform infrared spectroscopy (FTIR), field emission scanning electron microscopy (FE-SEM), energy dispersive X-ray analysis (EDX), and Wide-angle X-ray diffraction (WAXD). The results showed that the sample with 1 and 3 wt% C20A had better mechanical properties, as compared to the pure PAI and the 5 wt% NC.     

Effects of Modifier Concentration on Structure and Viscoelastic Properties of Copolyester/Clay Nanocomposites

Abstract

Poly(ethylene glycol‐co‐cyclohexane‐1,4‐dimethanol terephthalate)(PETG)/clay nanocomposites were prepared via melt intercalation technique. The effects of concentration of the organic modifier in the clay on the properties of the nanocomposites were studied. Three clays modified using the same alkyl ammonium modifier, but differing in modifier concentration, are used for this purpose. The nanocomposites are characterized using wide‐angle x‐ray diffraction for their structure. Dynamic mechanical analysis of these nanocomposites is also studied to investigate their viscoelastic behaviors. The x‐ray diffraction study shows an increase in the interlayer spacing of organically modified clays as compared to that of Na⁺ clay. The extent of increase in the interlayer spacing is dependent on the concentration of organic modifier used to modify the montmorillonite. The presence of well‐defined diffraction peaks and the observed increase in the interlayer spacing in the nanocomposites imply the formation of an intercalated hybrid. Dynamic mechanical properties show an increase in the storage modulus of the nanocomposite over the entire temperature range studied, as compared to the pristine polymer. Investigation of the rubbery plateau modulus confirms the reinforcing effect of organically modified clay. The observed enhancement in the modulus was greater for the clay with the lowest content of the organic modifier. These results indicate that in nanocomposites, apart from the compatibility of the organic modifier with the polymer, its concentration in the interlayer also plays a critical role in the structure development and thus in the enhancement of the properties. The nanocomposites showed reduced damping, which was governed by the modifier concentration in the clay.     

Ionic transport studies in hyperbranched polyurethane/clay nanocomposite gel polymer electrolytes

In the present work, we report a novel nanocomposite gel electrolytes based on intercalation of hyperbranched polyurethane (HBPU) into organically modified montmorillonite for application in Li-ion batteries. The nanocomposites have been prepared by solution intercalation technique with varying clay loading. The formation of partially exfoliated nanocomposites has been confirmed by X-ray diffraction. Nanocomposites were soaked with 1 M LiCO₄ in 1:1 (v/v) solution of propylene carbonate and diethyl carbonate to get the required gel electrolytes. AC impedance analysis shows that ionic conductivity increases with the increase of clay loading and attains the highest value of 8.3?×?10^?3 S/cm for 5 wt.% clay concentration. Surface morphology of the nanocomposite electrolytes has been examined by SEM analysis. Improvement of electrochemical properties, viz., electrochemical potential window and interfacial stability, is also observed in the clay-loaded HBPU samples.     

A Study on the Rheological and Magnetic Properties of Polymer-Bonded Magnets Using Polycarbonate as the Bonding Material

The effect of three metal oxides on the magnetic properties of polymer bonded magnets (PBMs) was studied. The three PBMs, using polycarbonate (PC) as binder and 5 wt% of Fe₃O₄, Fe₂O₃, or CuO nanoparticles, were prepared by melt extrusion in a twin screw extruder followed by compression molding. Transmission electron microscopic (TEM) images showed a better dispersion for the PC/Fe₃O₄ nanocomposite compared with that of the other nanocomposites. The dynamic intersection frequency (ω_c), which is related to the crossing of the G′ and G^″ curves, showed that there was more homogeneity in the PC/Fe₃O₄ and PC/Fe₂O₃ nanocomposites. The curves of saturation magnetization for the three nanocomposites showed that there was a relationship between the magnetic properties and the homogeneity of the nanoparticles studied by rheometry. Because the magnetic strength of PC/Fe₃O₄ was greater than that of the other nanocomposites, it was concluded that not only the intrinsic magnetic property of the filler was an important factor to increase the magnetic property, but also the homogeneity of the filler within the matrix had an important role.