Morphology and Mechanical Properties of Polyamide 6/Acrylonitrile-Butadiene-Styrene Blends Containing Carbon Nanotubes

The blends of polyamide 6/acrylonitrile-butadiene-styrene (PA6/ABS), with added styrene-maleic acid copolymer (SMA) compatibilizer, were prepared through melt mixing in an internal mixer. The effects of blend composition and various process conditions, as well as the addition of multi-wall carbon nanotubes (MWCNTs) to the blends, on the morphology and mechanical properties were investigated. The morphology of the blends and blend nanocomposites were observed by scanning electron microscopy (SEM) and analyzed using an image analysis technique. The mechanical behavior of the blends was investigated by tensile and also impact testing. The results showed that the blend composition as well as the processing conditions significantly affected the morphology and mechanical properties of the PA6/ABS blends. Among the various compositions, the blend with 36?wt.% of ABS and 4?wt.% of SMA compatibilizer exhibited the best mechanical properties. Comparing various speeds and times of mixing, it was found that less mixing speed and longer mixing times resulted in the favorable morphology and conditions for achievement of the desired toughness for the polyamide 6. By adding different amounts of MWCNTs to the blends, it was found that the presence of the carbon nanotubes changed the viscosity of the resulting nanocomposite and thus changed the morphology. These nanocomposites also showed an improvement in mechanical properties. The MWCNTs acted as a second compatibilizer, resulting in a synergistic effect on the mechanical properties of the PA6/ABS blend nanocomposites.     

Investigation of the Morphological and Mechanical Properties of Polyethylene Terephthalate (PET)/Ethylene Propylene Diene Rubber (EPDM) Blends in the Presence of Multi-Walled Carbon Nanotubes

In this study the blends of polyethylene terephthalate (PET)/ethylene propylene diene rubber (EPDM) in the presence of multi-walled carbon nanotubes (MWCNT) (1 and 3?wt %) were prepared by melt compounding in an internal mixer. Mechanical and morphological properties of the nanocomposites were investigated. The thermal behaviors of the PET/EPDM nanocomposites were also investigated, by differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA). The results of the mechanical tests showed that the tensile strength, elastic modulus and the hardness of the blends were increased with increasing CNT, while the impact strength and elongation at break decreased. The DSC and TGA results showed an increase of melting temperature (T_m) and degradation temperature of the nanocomposites with the addition of the carbon nanotubes, because the carbon nanotubes serve both as nucleating agents to increase T_m and prevent the composite from degradation to increase the thermal stability. The microstructure of the composites was evaluated through field emission scanning electron microscopy (FESEM) and the results showed a good distribution of the MWCNT within the polymer blend.     

Rheological and Mechanical Characterization of Multi-Walled Carbon Nanotubes/Polypropylene Nanocomposites

The rheology and morphology of multi-walled carbon nanotube (MWNT)/polypropylene (PP) nanocomposites prepared via melt blending was investigated. The minor phase content of MWNT varied between 0.25 and 8 wt%. From morphological studies using a scanning electron microscopy technique a good dispersion of carbon nanotubes in the PP matrix was observed. The rheological studies were performed by a capillary rheometer, and mechanical properties of the nanocomposites were studied using a tensile and flexural tester. Both PP and its nanocomposites showed non-Newtonian behavior. At low shear rates the addition of MWNT content causes an increase in viscosity; however, viscosity is less sensitive to addition of MWNT content at higher shear rates. Flow activation energy for the nanocomposites was calculated using an Arrhenius type equation. From this calculation it was concluded that the temperature sensitivity of nanocomposites was increased by increasing of nanotube content. An increase in tensile and flexural moduli and Izod impact strength was also observed by increasing the MWNT content. From rheological and mechanical tests it was concluded that the mechanical and rheological percolation threshold is at 1.5 wt%.     

Effect of Carbon Nanotubes on the Mechanical Properties of Polypropylene/Wood Flour Composites: Reinforcement Mechanism

Maleic anhydride grafted polypropylene (PP-g-MA) was employed as the compatibilizer and carbon nanotubes (CNTs) or hydroxylated CNTs as reinforcements for polypropylene/wood flour composites. The results showed that when the PP-g-MA loading level was 10 wt%, the bending strength, tensile strength, Izod notched impact strength, and elongation at break of PP-wood composites were enhanced by 85% (66.3 MPa), 93% (33.7 MPa), 5.8% (2.01 kJ/m²), and 64% (23%), respectively, relative to the uncompatibilized composites. The introduction of pristine CNTs only improved slightly the overall mechanical properties of the compatibilized composites due to poor interfacial compatibility. Unlike CNTs, incorporating hydroxylated CNTs (CNT-OH) could significantly improve all of the mechanical properties; for instance, at 0.5 wt% CNT-OH loading, the flexural strength and tensile strength reached 68.5 MPa, and 40.4 MPa about 6.6% higher than that for the composites with the same CNT loading. Furthermore, CNT-OH also remarkably enhanced the storage modulus. Contact angle and morphology observations indicated that the increases in mechanical properties could be attributed to the improvements of interfacial interactions and adhesions of CNTs with the matrix and fillers.     

Investigation on Properties of Polypropylene/Multi-walled Carbon Nanotubes Nanocomposites Prepared by a Novel Eccentric Rotor Extruder Based on Elongational Rheology

The properties of polymer matrix composites are related not only to the chemical composition of the materials but also to the processing equipment used for their preparation which has a direct influence on the microstructure of the composites. In this paper polypropylene (PP)/multi-walled carbon nanotubes (MWCNTs) nanocomposites were prepared by melt blending through a self-developed, eccentric rotor extruder (ERE). The structure and elongational deformation mechanism of an ERE were described in detail. The morphological, rheological, thermal and mechanical properties of the resulting PP/MWCNTs nanocomposites were investigated. Scanning electron microscopy (SEM) and rheological analysis showed that the MWCNTs were well dispersed in the PP matrix. The thermal stability was investigated by thermogravimetric analysis (TGA) and indicated that the addition of MWCNTs could effectively improve the thermal stability of pure PP. The percentage of crystallinity and tensile strength of the composites were improved as a result of the heterogeneous nucleation effect of the MWCNTs in the PP matrix. The research results revealed that the enhancement of the properties of PP/MWCNTs composites could be attributed to a better dispersion of the MWCNTs in the matrix as compared to samples prepared by conventional extrusion.     

Effect of Clay Addition on the Properties of Carbon Nanotubes-Filled Immiscible Polyethylene/Polypropylene Blends

The effects of organically modified clay (OMC) incorporation on the microstructure and the electrical and mechanical properties of polypropylene (PP)/polyethylene (PE) blends filled with carbon nanotubes (CNT) were investigated. All blends were prepared by melt mixing in a batch mixer. The microstructures were characterized by scanning electron microscopy. In the OMC:CNT filled blends, the CNT were found to selectively localize within the PE phase, while the clay particles were observed in the PP phase. The electrical resistivity of OMC:CNT filled blends did not show any significant change as a result of the clay addition since it was localized in the CNT-free phase. On the other hand, the addition of clay degraded the blends' mechanical properties due to the poor adhesion between the OMC and the PP matrix.     

Mechanical Properties and Crystallization Behavior of Polycarbonate/Polypropylene Blends

The mechanical properties, morphology, and crystallization behavior of polycarbonate (PC)/polypropylene (PP) blends, with and without compatibilizer, were studied by tensile and impact tests, scanning electron microscopy (SEM), X-ray diffraction (XRD), and differential scanning calorimetry (DSC). The tensile and impact strengths of PC/PP blends decreased with increasing the PP content due to poor compatibility between the two phases. But the addition of compatibilizer improved the mechanical properties of the PC/PP blends, and the maximum value of the mechanical properties, such as tensile and impact strengths of PC/PP (80/20 wt%) blends, were obtained when the compatibilizer was used at the amount of 4 phr. The SEM indicated that the compatibility and interfacial adhesion between PC and PP phases were enhanced. DSC results that showed the crystallization and melting peak temperatures of PP increased with the increase of the PP content, which indicated that the amorphous PC affected the crystallization behavior. However, both the PC and compatibilizer had little effect on the crystallinity of PP in PC/PP blends based on both the DSC and XRD patterns.     

Morphological,Thermal, and Electrical Characterization of Syndiotactic Polypropylene/Multiwalled Carbon Nanotube Composites

In this work, syndiotactic polypropylene/multiwalled carbon nanotubes (MWCNT) nanocomposites, in various concentrations, were produced using melt mixing. The influence of the addition of MWCNT on the morphology, crystalline form, and the thermal and electrical properties of the polymer matrix was studied. To that aim, scanning electron microscopy, Raman spectroscopy, X-ray diffraction, differential scanning calorimetry, and dielectric relaxation spectroscopy were employed. Significant alterations of both the crystallization behavior and the thermal properties of the matrix were found on addition of the carbon nanotubes: conversion of the disordered crystalline form I to the ordered one, increase of the crystallization temperature and the degree of crystallinity, and decrease of the glass transition temperature and the heat capacity jump. Finally, the electrical percolation threshold was found between 2.5–3.0 wt.% MWCNT. For comparison purposes, the results of the system studied here are also correlated with the findings from a previous work on the isotactic polypropylene/MWCNT system.     

Thermal and Tensile Properties of Epoxy Nanocomposites Reinforced by Silane-functionalized Multiwalled Carbon Nanotubes

Epoxy nanocomposites with unmodified multiwalled carbon nanotubes (u-MWCNTs) and silanized multiwalled carbon nanotubes (si-MWCNTs) were prepared by a cast molding method. The effects of 3-aminopropyltriethoxysilane functionalization of MWCNTs on thermal, tensile, and morphological properties of the nanocomposites were examined. The nanocomposites were characterized by thermogravimetric analysis, dynamic mechanical thermal analysis, and tensile testing. The results showed that epoxy composites based on si-MWCNTs showed better thermal stability, glass transition temperature, and tensile properties than the composites based on u-MWCNTs. These results prove the effect of silane functionalization on the interfacial adhesion between epoxy and MWCNTs. This was further confirmed by morphology study of fractured surfaces of nanocomposites by field emission scanning electron microscopy.     

Thermal and Mechanical Properties of Epoxy/Carbon Fiber Composites Reinforced with Multi-walled Carbon Nanotubes

Multi-scale hybrid composite laminates of epoxy/carbon fiber (CF) reinforced with multi-walled carbon nanotubes (MWCNTs) were fabricated in an autoclave. For laminate fabrication, 0.5 wt% of pristine MWCNTs or silane-functionalized MWNCTs (f-MWCNTs) were dispersed into a diglycidyl ether of bisphenol-A epoxy system and applied on the woven carbon fabric. The neat epoxy/CF composite and the MWCNTs-reinforced epoxy/CF hybrid composites were characterized by thermogravimetric analysis (TGA), thermomechanical analysis (TMA), tensile testing, and field emission scanning electron microscopy (FE-SEM). A significant improvement in initial decomposition temperature and glass transition temperature of epoxy/CF composite was observed when reinforced with 0.5 wt% of f-MWCNTs. The coefficient of thermal expansion (CTE), measured by TMA, diminished by 22% compared to the epoxy/CF composite, indicating an improvement in dimensional stability of the hybrid composite. No significant improvement in tensile properties of either MWCNTs/epoxy/CF composites was observed compared to those of the neat epoxy/CF composite.     

Rheological Properties and Morphology of PC/AES Blends

Blends of polycarbonate (PC) and acrylonitrile–EPDM (ethylene/propylene/diene elastomer)–styrene terpolymer (AES) were prepared at 20%, 30%, 40%, 50%, and 80% by weight of AES. The rheological properties and morphology of the PC, AES, and their blends were studied systematically. The strain sweep results show that the linear viscoelastic region of the AES is far less than that of PC. With the addition of AES, the linear viscoelastic regions become shorter gradually. The dynamic frequency sweep measurements indicate that the dependences of the complex viscosity on frequency for PC and AES are very different. With the increase of AES content, the complex viscosities of blends exhibit a more significant shear thinning behavior. All the samples, except PC, display a distinct nonterminal behavior at low frequencies. The level of the plateau depends on the volume fraction of the rubber phase. PC, AES, and PC/AES blends obey the Cox–Merz rule generally. The blends, which have similar morphology, show similar rheological properties.     

Statistical Analysis of Morphology of Low Density Polyethylene/Polyamide 6 Blends with Addition of Organoclay and Maleic Anhydride-Grafted Polystyrene-b-Poly(Ethylene-co-Butene-1)-b-Polystyrene Copolymer As Compatibilizers

Statistical analysis of the size distribution of a polymer minor phase droplets was successfully applied for the characterization of the morphology in a LDPE/PA6 blend (75/25 wt/wt) obtained after mixing with added SEBS-g-MA(S) compatibilizer and/or organoclay 20A. It was shown that the developed approach provided detailed analysis of the morphology development in the polymer blends, including the primary droplets formation of the minor polymer phase and their break-up and coalescence. The introduction of organoclay increased the break-up of primary droplets and completely suppressed their coalescence. The addition of compatibilizer S, in contrast to nanoclay, did not suppress coalescence but the mean size of the primary droplets as well as the droplets formed at coalescence was strongly reduced. The combined addition of compatibilizer S and nanoclay did not change the morphology development of the LDPE/PA6 blend. Both processes of the droplet transformation were accelerated, similar to the system with addition of compatibilizer S only. However, an increase of nanoclay amount disturbed the break-up of the primary droplets, and the mean size of these droplets increases. Thereafter, the mean size of droplets formed at coalescence also increased. The results of statistical analysis of the phase morphology were found to correlate with the mechanical properties of the polymer blends. The fine dispersion of the minor polymer phase improved the stiffness of the polymer blends. For enhanced impact properties, the presence of relatively broad distribution of the minor polymer phase was necessary.     

Mechanical Properties and Morphology of LDPE/PP Blends

Two types of polypropylene (PP) with different molecular structure, namely, homogeneous PP (PPH) and PP block‐copolymer (PPC), were blended with a long chain, branched, low density polyethylene (LDPE) in a twin screw extruder and then injection moulded into test specimens; the mechanical properties and morphology of the blends are reported. The tensile strength, elastic modulus, flexural strength, and flexural modulus of the blends increased monotonically with increasing PP content, although exhibiting a slightly negative deviation from the rules of mixtures due to the relatively poor compatibility of the components, which caused the blends to separate into individual phases. Comparatively, these mechanical properties of the LDPE/PPH blend were much higher than that of the LDPE/PPC blend, which was attributable mainly to the fact that the mechanical properties of neat PPH are stronger than that of neat PPC. With respect to the impact strength of the blends, a maximum value appeared in LDPE/PPH blends when PPH content was about 20% and also in LDPE/PPC blends when PPC content was about 40%.     

Studies on the Nonisothermal Crystallization Behavior of Polypropylene/Multiwalled Carbon Nanotubes Nanocomposites

Polypropylene/multiwalled carbon nanotubes (PP/MWNTs) nanocomposites were prepared by a melt compounding process. The morphology and nonisothermal crystallization of these nanocomposites were investigated by means of optical microscopy, scanning electron microscopy, and differential scanning calorimetry. Scanning electron microscope micrographs of PP/MWNTs composite showed that the MWNTs were well dispersed in the PP matrix and displayed a clear nucleating effect on PP crystallization. Avrami theory, modified by Jeziorny and Mo's method, was used to analyze the kinetics of the nonisothermal crystallization process. It was found that the addition of MWNTs improved the crystallization rate and increased the peak crystallization temperature of the PP/MWNTs nanocomposites as compared with PP. The results show that the Jeziorny theory and Mo's method successfully describe the nonisothermal crystallization process of PP and PP/MWNTs nanocomposites.     

Preparation and Rheological Properties of Functionalized Multiwalled Carbon Nanotube/Waterborne Polyurethane Nanocomposites

Waterborne polyurethane (WBPU) was synthesized by a polyaddition reaction with toluene diisocyanate (TDI), polytetramethylene ether glycol (PTMEG), dimethylol propionic acid (DMPA), and triethylamine (TEA). Aqueous polyurethane dispersions with three different weight fractions, 30, 40, and 50 wt%, were prepared. All the dispersions made with these concentrations showed Newtonian viscosity behavior. Multiwalled carbon nanotubes (CNTs) were functionalized using a mixture of sulfuric and nitric acid at a ratio of 3:1 and added to these dispersions in two different loads of 0.1 and 0.5 wt%. Ultraviolet visible spectrometry (UV/Vis) spectroscopy proved the formation of stable suspensions following ultrasonic agitation. The rheology of these suspensions was characterized using dynamic and steady-state measurements. The higher amount of CNT in the suspension imparted non-Newtonian and complex viscoelastic behavior. This was attributed to a physical network formed due to the presence of the functionalized CNTs. The Cox-Merz rule was not observed for these suspensions.     

Effect of Phase Arrangement on Solid State Mechanical and Thermal Properties of Polyamide 6/Polylactide Based Co-polyester Blends

The main goal of this work is to correlate morphological parameters of the binary blend of polyamide 6 (PA6) and a polylactide (PLA) based biodegradable co-polyester blend (BioFlex) (scanning electron microscopy, solvent extraction method) with the solid-state mechanical properties (stress strain analysis) as well as thermal (differential scanning calorimetry) and selected physico-chemical characteristics (Fourier transform infrared spectroscopy and water uptake analysis). The blends of PA6/BioFlex were prepared in ratios of 100/0, 90/10, 75/25, 60/40, 50/50, 40/60, 25/75, 10/90 and 0/100 in wt.%. The occurrence of co-continuous morphology was observed within the range of 40 to 60 wt.% of BioFlex. Furthermore, the results show that the co-continuous morphology of PA6/BioFlex blends significantly affected both tensile (E modulus) and thermal properties (melting enthalpy) of the blends. In the case of the tensile properties, the effect of the morphological arrangement was strongly dependent on the deformation range. The presence of BioFlex in the blends reduced the crystallizability of PA6 noticeably. Co-continuous structure formation was observed to have a significant effect on the melting enthalpy of the blend. Composition morphology dependent responses were observed in the case of the FTIR and water uptake studies.     

超细0.4nm直径单壁碳管的光学特性

由于纳米碳管的优异机械特性及其丰富多采的光学和电学特性，它自1991年被发现以来一直受到科学家的青睐，纳米碳管研究已成为当今世界上发展最迅速，竞争最激烈的科学前沿领域之一。怎样才能把纳米碳管做得更细小，尺寸更均匀以及如何使众多的纳米碳管排列规整，一直是纳米碳管研究中的难题。我们利用多孔的沸石晶体作为载体，首次成功地研制出了尺寸均一，排列规整的超细单壁纳米碳管，这些超细纳米碳管具有独特的性能，低温下（＜20K）甚至呈现出前所未有的一维超导现象。详细介绍了这些超细单壁纳米碳管的制备过程，并着重介绍其在可见光区的光吸收，光发射以及二次谱波的倍频特性。     

The Structure and Properties of Polyamide/Liquid Crystal Polymer Blends

Melt blended polyamide (PA)/liquid crystal polymer (LCP) blends were prepared and their structures and properties were studied. The tensile strength and impact strength of the PA/LCP blends increased with increasing small amount of LCP content. Compared with a pure PA sample, there was a 17.7% increase in the tensile strength and a 45.5% increase in the impact strength when the LCP content was less than 10%. On the other hand, the Vicat softening temperature decreased with increasing the LCP content. Differential scanning calorimetry (DSC) showed that small addition of LCP was beneficial to increase the crystallinity of PA component for PA/LCP blends and the melting peak for the PA component of PA/LCP blends shifted to lower temperature with increasing LCP content. Scanning electron microscopy (SEM) displayed a layered structure existing in the injection moldings of PA/LCP blends with the LCP crystals having a preferred orientation along the melt flow direction in the sub-skin, shearing layer, and core region. The increased crystallinity of PA component and preferred orientation structure of LCP phase were beneficial to increase the mechanical properties of the PA/LCP blends.     

Injection Molding Shrinkage and Mechanical Properties of Polypropylene Blends

Polypropylene (PP) blends based on isotactic polypropylene (iPP), propylene-ethylene block copolymer (bPP), and propylene–ethylene random copolymer (rPP) were prepared by melt blending and the effects of content of bPP and rPP on the shrinkage during solidification and storage and mechanical properties of the blends were studied. It was found that the addition of polypropylene copolymer could effectively reduce the processing shrinkage of iPP and the lowest shrinkage of the blends was achieved at a loading of 2 wt% bPP or rPP. The flexural modulus and tensile strength of the blends decreased a little while the impact strength and elongation at break were improved greatly compared with those of iPP.     

Phase Morphology and Mechanical Properties of Polyamide-6/Polyolefin Elastomer-g-Maleic Anhydride Blends

The effects of addition of varying amounts of polyolefin elastomers (POE) (with and/or without grafted maleic anhydride) on the morphology and mechanical properties of polyamide-6 (PA6)-based blends were studied. Scanning electron microscopy (SEM) was employed to obtain some detailed quantitative analyses of the morphology of the fracture behavior for the blends containing 80 wt% PA6 and 20 wt% total elastomer. Impact strength, tensile strength, and flexural strength were also measured for these blends. The results showed that POE and PA6 were an incompatible system, but the POE-g-MAH was compatible and had a toughening effect on PA6. PA6-g-POE was formed through the reaction between POE-g-MAH and PA6 during the melt extrusion process, which reduced the size of the dispersed phase and improved the impact and tensile strength of the blends. The impact strength was improved by nine times compared with the pure PA6 or the binary blend PA6/POE when the blend ratio of the ternary blend PA6/POE/POE-g-MAH was 80/16/4.