Mechanical Properties and Morphology of Polylactide Composites with Acrylic Impact Modifier

Polylactide (PLA) composites with acrylic impact modifier BPM, i.e., PLA/BPM composites, were produced by the melt blending method. The effects of BPM on the thermal properties, melting behaviors, and dynamic mechanical properties of the PLA/BPMs were investigated by thermogravimetric analysis, differential scanning calorimetry, and dynamic mechanical analysis. Tensile strength, flexural strength, and modulus of the injection molded specimens were measured by an Instron tensile machine. The influence of BPM on the impact strength of injection molded PLA/BPM composites was examined using an impact tester. The morphology of cryofractured surfaces and fracture surfaces of the composites after the tensile and impact testing was also investigated using scanning electron microscope. The test results show that the composites with BPM possess better flexibility when compared with neat PLA. However, the notched Izod impact strength showed improvement only when the BPM content was higher than 15 wt%.     

Effect of chemical modifications of the pineapple leaf fiber surfaces on the interfacial and mechanical properties of laminated biocomposites

Natural fiber reinforced renewable resource based laminated composites were prepared from biodegradable poly(lactic acid) (PLA) and untreated or surface-treated pineapple leaf fibers (PALF) by compression molding using the film stacking method. The objective of this study was to determine the effects of surface treatment of PALF on the performance of the fiber-reinforced composites. X-ray photoelectron spectroscopy (XPS) and Fourier transform infrared spectroscopy (FTIR) were used to aid in the analysis. The mechanical properties of the PLA laminated composites were improved significantly after chemical treatment. It was found that both silane- and alkali-treated fiber reinforced composites offered superior mechanical properties compared to untreated fiber reinforced composites. The effects of temperature on the viscoelastic properties of composites were studied by dynamic mechanical analysis (DMA). From the DMA results, incorporation of the PALF fibers resulted in a considerable increase of the storage modulus (stiffness) values. The heat defection temperature (HDT) of the PALF fiber reinforced PLA laminated composites was significantly higher than the HDT of the neat PLA resin. The differential scanning calorimeter (DSC) results suggest that surface treatment of PALF affects the crystallization properties of the PLA matrix. Additionally, scanning electron microscopy (SEM) was used to investigate the distribution of PLA within the fiber network. SEM photographs of fiber surface and fracture surfaces of composites clearly indicated the extent of fiber–matrix interface adhesion. It was found that the interfacial properties between the reinforcing PALF fibers and the surrounding matrix of the laminated composite are very important to the performance of the composite materials and PALF fibers are good candidates for the reinforcement fiber of high performance laminated biodegradable biocomposites.     

Multi-interfaces investigation on the PLA composites toughened by modified MWCNTs

The effects of multiwalled carbon nanotubes (MWCNTs) modified by silane coupling agent (Trademark in china was KH570) and lactide (LA) on the properties of poly(lactic acid) (PLA) composites were investigated in this paper. The Scanning electronic microscopy (SEM) images showed that MWCNTs modified by both KH570 and LA, which constructed the MWCNTs-KH570-PLA nanocapsules, owned the best performances to toughen PLA. These nanocapsules were developed by solid multilayered interfaces and efficiently enhanced tnced the interfacial adhesion between PLA and MWCNTs. Polarizing optical microscopy (POM), differential scanning calorimetry (DSC) and X-ray diffraction (XRD) analysis further verified that modified MWCNTs refined the PLA grain size and improved its crystallization. Moreover, observed by thermogravimetry (TG), the thermal stability of PLA was also improved. Then it could be drawn the conclusion that among these modified MWCNTs, MWCNTs-KH570-PLA nanocapsule was the best in toughening PLA, and the tensile strength of MWCNTs-KH570-PLA/PLA composite rose by 39.97% and its impact strength by 51.61%.     

Calcium Sulfate as High-Performance Filler for Polylactide (PLA) or How to Recycle Gypsum as By-product of Lactic Acid Fermentation Process

Reinforcing of polylactide (PLA) with fillers can be an interesting solution to reduce its global price and to improve specific properties. Starting from calcium sulfate (gypsum) as by-product of the lactic acid fermentation process, novel high performance composites have been produced by melt-blending PLA and this filler after a previous specific dehydration performed at 500°C for min. 1 h. Due to PLA sensitivity towards hydrolysis, it has first been demonstrated that formation of β-anhydrite II (AII) by adequate thermal treatment of calcium sulfate hemihydrate is a prerequisite. Then, the modification of filler interfacial properties with different coating agents such as stearic acid (SA) and stearate salts has been considered. The effect of surface treatment on molecular, thermal and mechanical properties has been examined together with the morphology of the resulting composites. To take advantage of the improved lubricity and better wetting characteristics, the filler was coated by up to 2% (by weight) SA. The coating of the filler leads to PLA–AII composites that surprisingly exhibit thermal stability, cold crystallization and enhanced impact properties. Such remarkable performances can be accounted for by the good filler dispersion as evidenced by SEM–BSE imaging of fractured surfaces. As far as tensile proprieties are concerned, notable utilization of uncoated filler or filler coated by stearate salts leads to PLA–AII composites characterized by higher tensile strength and Young's modulus values. The study represents a new approach in formulating new melt-processable grades with improved characteristic features by using PLA as polymer matrix.     

Multi-response analysis in the material characterisation of electrospun poly (lactic acid)/halloysite nanotube composite fibres based on Taguchi design of experiments: fibre diameter, non-intercalation and nucleation effects

Poly (lactic acid) (PLA)/halloysite nanotube (HNT) composite fibres were prepared by using a simple and versatile electrospinning technique. The systematic approach via Taguchi design of experiments (DoE) was implemented to investigate factorial effects of applied voltage, feed rate of solution, collector distance and HNT concentration on the fibre diameter, HNT non-intercalation and nucleation effects. The HNT intercalation level, composite fibre morphology, their associated fibre diameter and thermal properties were evaluated by means of X-ray diffraction (XRD) analysis, scanning electron microscopy (SEM), imaging analysis and differential scanning calorimetry (DSC), respectively. HNT non-intercalation phenomenon appears to be manifested as reflected by the minimal shift of XRD peaks for all electrospun PLA/HNT composite fibres. The smaller-fibre-diameter characteristic was found to be sequentially associated with the feed rate of solution, collector distance and applied voltage. The glass transition temperature (T _g) and melting temperature (T _m) are not highly affected by varying the material and electrospinning parameters. However, as the indicator of the nucleation effect, the crystallisation temperature (T _c) of PLA/HNT composite fibres is predominantly impacted by HNT concentration and applied voltage. It is evident that HNT’s nucleating agent role is confirmed when embedded with HNTs to accelerate the cold crystallisation of composite fibres. Taguchi DoE method has been found to be an effective approach to statistically optimise critical parameters used in electrospinning in order to effectively tailor the resulting physical features and thermal properties of PLA/HNT composite fibres.     

The Effect of Talc on the Mechanical,Crystallization and Foaming Properties of Poly(Lactic Acid)

Poly(lactic acid) (PLA)/talc composites containing different contents of talc were prepared by melt blending. Multiple properties of the prepared composites were investigated including mechanical, rheological and crystallization as well as foaming properties. Tensile test results indicated that the mechanical properties of the composite with 3% wt. talc showed significant reinforcement and toughening effect. When the talc content reached 10%, Young's modulus of the composite was increased by 35% compared with pure PLA. The morphological results showed that the talc layers were partially delaminated and uniformly dispersed in the PLA matrix at low loading. Differential scanning calorimetry (DSC) and polarized optical microscopy (POM) results indicated that 3% wt. talc significantly increased the crystallinity of the PLA matrix. The thermogravimetric analysis (TGA) results demonstrated that the thermal stability of PLA/talc composites was enhanced as well. Moreover, talc at low loading could act as a plasticizer in the polymer flow, which was investigated by rheological tests. The batch foaming experiments revealed that 3% wt. talc loading had the most notable heterogeneous nucleation effect, with the cell size decreasing from 15.4 μm for neat PLA to 8.5 μm and the cell density increasing by 298%.     

Evaluation of thermomechanical properties of epoxy–basalt fibre composites modified with zeolite and silsesquioxane

The aim of this study was to verify the influence of zeolite and silsesquioxane (POSS) addition on thermo-mechanical properties of basalt fiber reinforced epoxy composites. The dynamic mechanical thermal analysis was conducted with different frequencies at bending mode. The mechanical properties were determined at static tensile test and Charpy impact strength method. The structure of composites was determined by scanning electron microscopy. The thermal stability was characterized by thermogravimetric analyses in inert and oxidizing atmospheres. The impact strength and thermal stability of the composites with zeolite and silseqioxane were higher than the reference sample. Thus, these composites can be used as thermally stable materials with high stiffness.     

Properties of acrylonitrile butadiene rubber (NBR)/poly(lactic acid) (PLA) blends and their foams

Abstract

Thermoplastic elastomers and their foams were prepared by blending elastomeric acrylonitrile butadiene rubber (NBR) and rigid poly(lactic acid) (PLA) with various PLA compositions ranging between 0 and 40%. The thermal and mechanical properties and the morphologies of the blends with various PLA contents were investigated through universal testing machine, differential scanning calorimetry, thermogravimetric analysis, and scanning electron microscope analysis. The rheological properties during gel formation were in situ monitored through the evolution of torque with curing time. Furthermore, the microcellular structures and physical properties of the NBR/PLA foams prepared using organic blowing agents were studied. The NBR/PLA blends showed a two-phase morphology made of a continuous NBR matrix and micron or submicron nodules and the tensile strength and modulus; also, hardness of the NBR/PLA blends increased with the increase of the added PLA content. While the foamed samples exhibited a similar cell structure and foaming ratio to that of the pure NBR, the cell formation was considerably reduced as the added PLA content exceeded 30%. We conclude that the mechanical properties of NBR thermoplastic elastomer as well as its foams can be controlled by a judicious introduction of rigid and biodegradable PLA.     

Mechanical and Thermal Properties of Polypropylene/Silica Aerogel Composites

Polypropylene (PP) composites including various amounts of silica aerogel (SA) microparticles were prepared by melt mixing in an internal mixer. The morphology and microstructure of the prepared composites were investigated by scanning electron microscopy (SEM). Mechanical properties of the samples, including elastic modulus, tensile stress, elongation and stress at break, were measured by tensile tests. In addition, the other mechanical features, including Izod impact strength, hardness and wear resistance, were evaluated and then related to the structure of the PP/SA composites. Furthermore, the thermal characteristics of the composites, such as heat deflection temperature and thermal stability, were studied by thermal gravimetric analysis (TGA). The SEM photographs indicated the satisfactory SA particles dispersion for the compositions of 1% and 3% but agglomeration of the aerogels at higher SA contents. Since the composites became stiffer, the impact and tensile strength decreased. The addition of the SA to the PP matrix yielded harder samples with lower weight loss and coefficients of friction in wear tests. The TGA evaluations confirmed that the presence of SA promoted and upgraded the thermal stability and heat deflection temperature of PP. The thermal results proved the superior potential of PP as an insulator when the SA particles were added.     

Preparation and Properties of Polylactide/Poly(ethylene-co-octene)/nano-SiO2 Ternary Composites

Polylactide (PLA)/poly(ethylene-co-octene)(POE) blends with various contents of nano-SiO₂ were prepared via melt mixing. The structure and properties of the PLA/POE/nano-SiO₂ ternary composites were studied by scanning electron microscopy (SEM), differential scanning calorimetry (DSC), rheometry, and tensile testing. The particle size of the dispersed POE phase first decreased with increasing nano-SiO₂ content and then remained constant. Nano-SiO₂ played an important role in the heterogeneous nucleation of PLA, which resulted in an increase of the crystallinity of PLA. The synergistic effect of both POE and nano-SiO₂ can significantly improve the toughness, strength, and modulus of PLA. When the ratio of PLA/POE/nano-SiO₂ was 90/10/0.5, PLA/POE/nano-SiO₂ composite had the best comprehensive properties.     

Assessment of dicumyl peroxide ability to improve adhesion between polylactide and flax or hemp fibres

Dicumyl peroxide (DCP) is commonly applied as a cross-linking agent in polymer processing. The main aim of this work was to assess the ability of DCP to improve adhesion between polylactide (PLA) and flax or hemp fibres by their interphase cross-linking. Short fibre-reinforced PLA composites were manufactured due to the importance of short fibres in injection moulding of high-quality biocomposites. Reactive extrusion of the PLA, flax or hemp fibres, and DCP was performed. The flax or hemp fibre content was 10?wt%, while DCP varied with 0.5 and 2.5?wt%. The fibres and PLA were mechanically mixed, extruded, granulated and injection moulded to form samples for testing. The samples were characterized by differential scanning calorimetry (DSC), tensile and impact strength tests, dynamic mechanical analysis and scanning electron microscopy (SEM). It was found that flax and hemp fibres increased the Young’s modulus while these fibres decreased the impact strength. Addition of DCP led to increase in PLA crystallinity at the interface with fibres which led to further decrease in impact strength. For that reason, it was concluded that DCP is an ineffective agent to improve interphase adhesion between PLA and short flax or hemp fibres.     

Physical properties of a high molecular weight hydroxyl-terminated polydimethylsiloxane modified castor oil based polyurethane/epoxy interpenetrating polymer network composites

A series of polyurethane (PU)/epoxy resin (EP) graft interpenetrating polymer network (IPN) composites modified by a high molecular weight hydroxyl-terminated polydimethylsiloxane (HTPDMS) were prepared. The effects of HTPDMS content on the phase structure, damping properties and the glass transition temperature (Tg) of the HTPDMS-modified PU/EP IPN composites were studied by scanning electron microscopy (SEM) and dynamic mechanical analysis (DMA). Thermogravimetric analysis (TGA) showed that the thermal decomposition temperature of the composites increased with the increase of HTPDMS content. The tensile strength and impact strength of the IPN composites were also significantly improved, especially when the HTPDMS content was 10%. The modified IPN composites were expected to be used as structural damping materials in the future.     

Crystallization,Flame Retardancy and Mechanical Properties of Poly(Butylene Terephthalate)/Brominated Epoxy/Nano-Sb2O3 Composites Dispersed By High Energy Ball Milling

Nano-Sb2O3 particles and brominated epoxy resin (BEO) powders were dispersed in poly (butylene terephthalate) (PBT) by high energy ball milling (HEBM). Then the nanocomposites were prepared by a twin screw extruder. The influence of the nano-Sb2O3 particles on the crystallization, thermal stability, flame retardancy and mechanical properties of the PBT/BEO/nano-Sb2O3 composites were investigated by X-ray diffraction (XRD), differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), limiting oxygen index (LOI), UL-94 tests and scanning electron microscopy (SEM). The results showed that the nano-Sb2O3 particles improved the crystallizability, thermal stability and flame retardancy properties of the PBT/BEO/nano-Sb2O3 composites. When the content of nano-Sb2O3 particles was 2.0?wt%, the LOI of nano-Sb2O3/BEO/PBT composites increased from 22.0 to 27.8 and the tensile strength reached its maximum value (62.44?MPa), which indicated that the optimum value of flame retardancy and mechanical properties of PBT/BEO/nano-Sb2O3 composites were obtained.     

Effect of surface modified hydroxyapatite on the tensile property improvement of HA/PLA composite

In this study, we modified the surface of hydroxyapatite (HA) particle by ring-opening polymerization of lactide (LA). The modified HA particles were characterized by IR and TGA. It was shown that LA could be graft-polymerized onto the surface of HA. A series of composites based on modified HA/PLA were further prepared and characterized. It indicated that the modified HA particles were well dispersed in PLA matrix than unmodified HA particles and the adhesion between HA particle and PLA matrix was improved. The modified HA/PLA composites showed good mechanical properties than that of unmodified HA/PLA.     

Crystallization Behavior of Poly(Lactic Acid) Filled with Modified Carbon Black

A novel method was employed to modify the surface of carbon black (CB) by an organic small molecule in a Haake Rheomix mixer. The modified carbon black (MCB) was dispersed uniformly in poly(lactic acid; PLA). The crystallization behaviors of PLA, PLA/CB and PLA/MCB composites were investigated by differential scanning calorimetry (DSC), wide angle X-ray diffraction (WAXD), small-angle X-ray scattering (SAXS) and polarizing optical microscopy. It is found that the addition of CB or MCB can influence the crystallization behavior of PLA. PLA/MCB has a faster crystallization rate and higher crystallization peak temperature than PLA/CB. For non-isothermal studies, Jeziorny and Mo equations were employed. The Mo equation can well describe the non-isothermal crystallization of the three samples. For PLA/CB and PLA/MCB composites containing 3wt% fillers, the nucleating activity for CB is about 0.32, and about 0.16 for MCB. All these results show that MCB is an effective nucleating agent. PLA/MCB has a higher nucleation rate than PLA/CB because of the finer dispersed particles size and improved interaction between MCB and PLA.     

Benzothiazole sulfide compatibilized polypropylene/halloysite nanotubes composites

Clay-philic benzothiazole sulfide, capable of donating electrons, is grafted onto polypropylene (PP) backbones when N-cyclohexyl-2-benzothiazole sulfonamide (CBS), a commonly used accelerator in the tire industry, is included in the processing of PP/halloysite nanotubes (HNTs) composites. CBS decomposes at elevated temperature and yields benzothiazole sulfide radicals, which react with the PP polymeric free radicals generated during the processing of the composites. On the other hand, the benzothiazole group of CBS is reactive to HNTs via electron transferring. The compatibilization between HNTs and PP is thus realized via interfacial grafting and electron transferring mechanism. The interfacial interactions in the compatibilized systems were fully characterized. Compared with the control sample, the dispersion of HNTs and the interfacial bonding are enhanced substantially in the compatibilized composites. The significantly improved mechanical properties and thermal properties of benzothiazole sulfide compatibilized PP/HNTs composites are correlated to the enhanced interfacial property. The present work demonstrates a novel interfacial design via interfacial grafting/electron transferring for the compatibilization of PP/clay composites.     

Properties and Morphology of Poly(Lactic Acid)/Calcium Carbonate Whiskers Composites Prepared by a Vane Mixer based on an Extensional Flow Field

Binary composites of poly(lactic acid) (PLA)/calcium carbonate whiskers (CCW) with different weight fractions were prepared with a vane mixer based on extensional rheology. The mechanical properties, thermostability, crystallization behavior, rheology behaviors and micromorphology of the composites were analysed to study the effect of the CCW fibers on the composite's properties; a pure PLA sample was also prepared for comparison. Scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS) revealed that the CCW fibers had excellent compatibility with the PLA matrix and the CCW fibers were dispersed and distributed evenly in the PLA matrix under the action of the extensional flow field produced by the vane mixer. Differential scanning calorimetric (DSC) analysis showed that introducing a vane mixer into the PLA processing could increase the degree of crystallization (χ_c) of the composites significantly, and moderate CCW fibers adding could further increase its χ_c value. Thermogravimetric analysis (TGA) revealed that adding the CCW fibers reduced the thermostability of the composites. The G′, G″, η* and the torque, T_N, of the composites, obtained from rheology analyses, declined obviously, because of the hydrolysis and chains scission induced by residual water and fatty acid when the CCW content less than 4%. Tensile tests proved that filling moderate amounts of CCW fibers into PLA could increase its tensile strength and strain at break, increasing by 5% and 29.6%, respectively.     

Preparation and characterization of a novel antistatic poly(vinyl chloride)/quaternary ammonium based ion-conductive acrylate copolymer composites

Antistatic poly(vinyl chloride)/quaternary ammonium salt based ion-conductive acrylate copolymer (PVC/QASI) composites were successfully prepared in a Haake torque rheometer. The surface resistivity of the PVC/QASI composites could be reduced to 10⁷ Ω sq^?1 order of magnitude when the QASI content reached 20 phr (parts per hundreds of resin). The surface resistivity of the composites was slightly sensitive to the relative humidity (RH), showing a good antistatic ability under an RH of 12%. Mechanical properties tests, differential scanning calorimetry (DSC) and scanning electron microscopy (SEM) were also used to investigate the tensile strength, elongation at break, thermal properties, and morphology of the PVC/QASI composites, respectively.     

Mechanical Properties Comparison of Various Ratios of L-Lactide Grafted Sisal Fibers and Untreated Sisal Fibers Reinforced Poly (lactic acid) Composites

Composites composed of the mixed fibers of L-lactide (LA) grafted sisal fiber (SF-g-LA) and untreated sisal fiber (USF) in a poly (lactic acid) (PLA) matrix were prepared with SF-g-LA/USF fibers ratios of 0, 1:9, 3:7, 5:5, 7:3, 9:1, and 1. The mechanical properties and the interfacial performance of the mixed SF reinforced PLA composites were investigated. The results of the study showed that the introduction of SF-g-LA improved the tensile strength, tensile modulus, flexural strength and flexural modulus of the mixed SF reinforced PLA composites compared with pure PLA or PLA composites with only USF, resulting from the improved interfacial adhesion between SF-g-LA and the PLA matrix. In addition, the introduction of some amount of USF enhanced the reinforcing efficiency of the mixed SF in the composites compared to the PLA composites with only SF-g-LA, owing to the good mechanical properties of USF itself. Furthermore, as for the tensile strength and tensile modulus of the mixed SF reinforced PLA composites, the optimal ratio of SF-g-LA and USF was 7:3, whereas for the flexural modulus of the mixed SF reinforced PLA composites, the optimal mixed ratio of SF-g-LA and USF was 3:7.     

Organic Nano-Montmorillonite for Simultaneously Improving the Flame Retardancy,Thermal Stability,and Mechanical Properties of Intumescent Flame-Retardant Silicone Rubber Composites

The flammability of room temperature vulcanized silicone rubber (RTVSR) composites filled with melamine phosphate (MP) as intumescent flame-retardant additives was characterized by limiting oxygen index (LOI), UL-94 test, and cone calorimeter. In addition, the thermal degradation of the composites was studied using thermogravimetric analysis (TGA). Furthermore, in order to relate to actual application requirements, the comprehensive performance of the RTVSR/MP composites was optimized by adding organic nano-montmorillonite (OMMT) as a partial substitute for the MP. The as-prepared intumescent flame-retardant RTVSR/MP/OMMT nanocomposites were characterized by LOI, UL-94 test, TGA, cone calorimetry, scanning electron microscopy (SEM), and mechanical tests. The residue morphology formed after the burning of the nanocomposites was analyzed by its SEM and digital photographs. The results showed that the flame-retardant nanocomposites filled with 10 phr OMMT and 35 phr MP displayed the best comprehensive performance in terms of the flame retardancy, mechanical properties, and heat stability at low cost. It is expected that the intumescent flame-retardant silicone rubber composites with simultaneously improved flame retardancy, thermal stability, and mechanical properties will meet more requirements of the increasingly complex applications.