3D Printing of Capacitive Pressure Sensors with Tuned Wide Detection Range and High Sensitivity Inspired by Bio-Inspired Kapok Structures

Flexible pressure sensors have drawn considerable attention for their potential applications as electronic skins with both sensitivity and pressure response range. Although the introduction of surface microstructures effectively enhances sensitivity, the confined volume of their compressible structures results in a limited pressure response range. To address this issue, a biomimetic kapok structure is proposed and implemented for constructing the dielectric layer of flexible capacitive pressure sensors employing 3D printing technology. The structure is designed with easily deformable concave and rotational structures, enabling continuous deformation under pressure. This design results in a significant expansion of the pressure response range and improvement in sensitivity. Further, the study purposively analyses crucial parameters of the devised structure that affect its compressibility and stability. These include the concave angle θ, height ratio d₁/d₂, rotation angle α, and width k. As a result, the ultimate pressure sensors demonstrate remarkable features such as high sensitivity (≈2.38 kPa⁻¹ in the range of 0–10 kPa), broad detection range (734 kPa), fast response time (23 ms), and outstanding pressure resolution (0.4% at 500 kPa). This study confirms the viability of bionic structures for flexible sensors, and their potential to expand the scope of wearable electronic devices.     

Vapor deposition of ultrathin hydrophilic polymer coatings enabling candle soot composite for highly sensitive humidity sensors

Candle soot (CS) is a desirable carbon nanomaterial for sensors owing to its highly porous nanostructure and large specific surface area. CS is advantageous in its low-cost and facile preparation compared to graphene and carbon nanotubes, but its pristine nanostructure is susceptible to collapse, hampering its application in electronic devices. This article reports conformal coating of nanoscale crosslinked hydrophilic polymer on CS film using initiated chemical vapor deposition, which well preserved the CS nanostructure and obtained nanoporous CS@polymer composites. Tuning coating thickness enabled composites with different morphologies and specific surface areas. Surprisingly, the humidity sensor made from composite with the lowest filling degree, thus largest specific surface area, showed relatively low sensitivity, which is likely due to its discontinuous structure, thus insufficient conductive channels. Composite sensor with optimum filling degree shows excellent sensing response of more than 10³ with the linearity of R² = 0.9400 within a broad relative humidity range from 11% to 96%. The composite sensor also exhibits outstanding sensing performance compared to literature with low hysteresis (3.00%), a satisfactory response time (28.69 s), and a fast recovery time (0.19 s). The composite sensor is fairly stable and durable even after 24 h soaking in water. Furthermore, embedding a humidity sensor into a face mask realizes real-time monitoring of human breath and cough, suggesting promising applications in respiratory monitoring.     

Non‐oxidized graphene/elastomer composite films for wearable strain and pressure sensors with ultra‐high flexibility and sensitivity

It remains challenging to prepare wearable strain and pressure sensors with excellent mechanical properties, ultra‐high flexibility and sensitivity. Electrically conductive graphene platelets (GnPs) with high structural integrity are used in making a composite film fabricated using robust fabrication techniques. The gauge factor for the strain is up to 100 at 0%‐5% strain and 50 at 5%‐30% strain, and the sensitivity to pressure is 2.7×10^‐2 kPa^‐1 between 0 and 10 kPa and 1.5×10^‐4 kPa^‐1 between 300 and 1000 kPa. In addition, the flexible sensor demonstrates good repeatability and durability after 1000 cycles of tensile and compression tests. The flexible sensor has fast response ability and a wide operating temperature range, suggesting the excellent response to temperature. The flexible sensor is applied in monitoring several human motions as a wearable device with high accuracy. The ability to detect strain, pressure and temperature of the flexible sensor extends its applications to multifunctional wearable devices.     

Ultrasensitive Organic Humidity Sensor with High Specificity for Healthcare Applications

Humidity sensors have gained immense importance as non‐invasive, wearable healthcare devices for personal care as well as disease diagnostics. However, non‐specificity, poor stability at extreme conditions, and low sensitivity of the humidity sensor inhibit its usage as a health monitoring device. In the present study, N?F containing organic molecule, Selectfluor^TM (F‐TEDA) based humidity sensors with ～1–2 mm long needle‐shaped crystals is fabricated on interdigitated electrodes resulting in excellent performance. The unidirectional growth of crystals led to the formation of a conduction pathway for water molecules across the crystal, which otherwise are non‐conducting. The as‐fabricated humidity sensor at an operational voltage of 0.8 V displays a sensitivity of six orders in magnitude, best reported so far. The sensor does not exhibit any response upon exposure to various volatile organic compounds and reactive gases, indicating remarkable specificity. The sensor is tolerant to high moisture of 95 % for prolonged hours followed by monitoring over several days and degrades to 50 % of its original sensitivity only after continuous exposure for several days. Electrochemical impedance spectroscopy (EIS) shows reversal from resistive to capacitive behavior with increasing humidity levels. The fabricated humidity sensor acts as a healthcare device for breath rate monitoring and touch‐free examination of skin moisture.     

Synergistic effect of carbon nanotubes and carbon black as nanofillers of silicone rubber pressure sensors

Pressure sensors based on nitrogen-doped bamboo-shaped carbon nanotubes (N-BCNT) and carbon black (CB) as nanofillers, polyurethane foam (PU) as supporting substrate, and silicone rubber (SR) as a matrix were prepared. Dip coating was used to coat PU with 0.44 wt% nanofiller, including different mixing ratios of N-BCNT and CB (5:5; 6:4; 7:3; 8:2; 9:1). Then, the coated PU is impregnated in SR to fill the pores. Due to the higher aspect ratio of the N-BCNT, it contributes more to improving the electrical conductivity in the composites, while the CB fills the smaller gaps. The prepared sensors were tested in various applications, and it was found that the optimal mixing ratio of nanofillers was 7:3 N-BCNT:CB. Thus, a multifunctional pressure sensor has been developed successfully with excellent flexibility and good resilience, suitable for motion detection and finger touch applications. The pressure sensor showed high sensitivity, and the ability to detect a wide range of pressures. The sensor exhibited success in a range of applications, paving the way for its potential use in various fields in the future, such as wearable devices, prosthetics, robotic devices, and medical devices.     

Organic analytes sensitivity in meso-porous silicon electrical sensor with front side and backside contacts

Chemical sensors fabricated from porous silicon (PSi) for liquid organic analytes (ethanol, acetonitrile, methanol and acetone) are demonstrated, with an emphasis on the impact of the Ag electrical contact placement on sensor performance. Sensors with front side contact display larger shift in capacitance response (2–3 times more sensitive) compared to the backside sensor design as the solvents immediately interact with the pore openings before infiltration. Much slower response time (7–30 min range) for front side vs. (50–200 s scale range) for backside configuration is observed. Both sensor designs exhibit excellent solvent infiltration-evaporation reversible response, indicating no chemical reaction or surface modification occurred. The response time was in the order of ethanol > acetonitrile > methanol > acetone, which correlates well with the solvent vapor pressure. The capacitance shift in both sensor devices is likely related to the interface interaction, revealing a closer correlation with the dipole moments of solvents. This is supported by the photoluminescence quenching upon exposure to organic solvents, with a relative intensity decrease tracks with the dipole moment. The sensitivity remains sufficiently high during the repeated use, with excellent storage stability for backside contact. This comparative study suggests the viability of the current sensor structure and design particularly with backside contact for sensing of various chemical analytes with notably sensitivity and extremely rapid response.     

Anion recognition using newly synthesized hydrogen bonding disubstituted phenylhydrazone-based receptors: poly(vinyl chloride)-based sensor for acetate

A potentiometric acetate-selective sensor, based on the use of butane-2,3-dione,bis[(2,4-dinitrophenyl)hydrazone] (BDH) as a neutral carrier in poly(vinyl chloride) (PVC) matrix, is reported. Effect of various plasticizers and cation excluder, cetryaltrimethylammonium bromide (CTAB) was studied. The best performance was obtained with a membrane composition of PVC:BDH:CTAB ratio (w/w; mg) of 160:8:8. The sensor exhibits significantly enhanced selectivity toward acetate ions over a wide concentration range 5.0 × 10⁻⁶ to 1.0 × 10⁻¹ M with a lower detection limit of 1.2 × 10⁻⁶ M within pH range 6.5–7.5 with a response time of <15 s and a Nernstian slope of 60.3 ± 0.3 mV decade⁻¹ of activity. Influences of the membrane composition, and possible interfering anions were investigated on the response properties of the electrode. Fast and stable response, good reproducibility and long-term stability are demonstrated. The sensor has a response time of 15 s and can be used for at least 65 days without any considerable divergence in their potential response. Selectivity coefficients determined with the separate solution method (SSM) and fixed interference method (FIM) indicate that high selectivity for acetate ion. The proposed electrode shows fairly good discrimination of acetate from several inorganic and organic anions. It was successfully applied to direct determination of acetate within food preservatives. Total concentration of acetic acid in vinegar samples were determined by direct potentiometry and the values agreed with those mentioned by the manufacturers.     

Transparent Electronic Skin Device Based on Microstructured Silver Nanowire Electrode

Transparent, flexible electronic skin holds a wide range of applications in robotics, humanmachine interfaces, artificial intelligence, prosthetics, and health monitoring. Silver nanowire are mechanically flexible and robust, which exhibit great potential in transparent and electricconducting thin film. Herein, we report on a silver-nanowire spray-coating and electrodemicrostructure replicating strategy to construct a transparent, flexible, and sensitive electronic skin device. The electronic skin device shows highly sensitive piezo-capacitance response to pressure. It is found that micropatterning the surface of dielectric layer polyurethane elastomer by replicating from microstructures of natural-existing surfaces such as lotus leaf, silk, and frosted glass can greatly enhance the piezo-capacitance performance of the device. The microstructured pressure sensors based on silver nanowire exhibit good transparency, excellent flexibility, wide pressure detection range (0-150 kPa), and high sensitivity (1.28 kPa^-1).     

A novel non-enzymatic electrochemical glucose sensor modified with FeOOH nanowire

The recent development in the nanotechnology has paved the way for large number of new materials and devices of desirable properties which have useful functions for electrochemical sensor and biosensor applications. In this paper, a novel enzymeless glucose sensor is developed on the discovery that the FeOOH nanowire in fact possesses an intrinsic enzyme mimetic electrocatalytic activity similar to that found in natural peroxidases. The electrode modified with FeOOH nanowires showed a wide linear range (15 μM–3 mM) and high sensitivity (12.13 μA mM^? 1) for glucose sensing. Other excellent performances such as highly reproducible response, long-term stability, sound mechanical and chemical stability are also observed, and the interferences of ascorbic acid and dopamine can almost be completely avoided. The good analytical performance, low cost and straightforward preparation method made this novel electrode material promising for the development of effective glucose sensors.     

Synthesis of molecularly imprinted dye‐silica nanocomposites with high selectivity and sensitivity: Fluorescent imprinted sensor for rapid and efficient detection of τ‐fluvalinate in vodka

An imprinted fluorescent sensor was fabricated based on SiO₂ nanoparticles encapsulated with a molecularly imprinted polymer containing allyl fluorescein. High fluorine cypermethirin as template molecules, methyl methacrylate as functional monomer, and allyl fluorescein as optical materials synthesized a core‐shell fluorescent molecular imprinted sensor, which showed a high and rapid sensitivity and selectivity for the detection of τ‐fluvalinate. The sensor presented appreciable sensitivity with a limit of 13.251 nM, rapid detection that reached to equilibrium within 3 min, great linear relationship in the relevant concentration range from 0 to 150 nM, and excellent selectivity over structural analogues. In addition, the fluorescent sensor demonstrated desirable regeneration ability (eight cycling operations). The molecularly imprinted polymers ensured specificity, while the fluorescent dyes provided the stabile sensitivity. Finally, an effective application of the sensor was implemented by the detection of τ‐fluvalinate in real samples from vodka. The molecularly imprinted fluorescent sensor showed a promising potential in environmental monitoring and food safety.     

The process of immobilizing enzyme of glucose sensor based on diamond film

Considering the poor adhesion of electrode to substrate, diamond film as a new kind of substrate material was used to fabricate a glucose sensor. Particularly, the immobilizing enzyme was investigated in detail. SEM and XPS were chosen to identify whether organic functional groups were grafted to electrode surface or not. The response characteristics of a diamond film glucose sensor show that this glucose sensor has good properties in the linear range 0.5–11.4 mM l^-1, sensitivity 4.0 nA mM^-1 mm^-2 and peak reaction speed 2.5 μA. The glucose sensor based on diamond film was a novel microchip glucose sensor with good potential.     

Ultra-thin CoAl layered double hydroxide nanosheets for the construction of highly sensitive and selective QCM humidity sensor

To achieve real-time monitoring of humidity in various applications, we prepared facile and ultra-thin CoAl layered double hydroxide (CoAl LDH) nanosheets to engineer quartz crystal microbalances (QCM). The characteristics of CoAl LDH were investigated by transmission electron microscopy (TEM), X-ray diffraction (XRD), X-ray photoelectric spectroscopy (XPS), Brunauer–Emmett–Telle (BET), atomic force microscopy (AFM) and zeta potential. Due to their large specific surface area and abundant hydroxyl groups, CoAl LDH nanosheets exhibit good humidity sensing performance. In a range of 11.3% and 97.6% relative humidity (RH), the sensor behaved an ultrahigh sensitivity (127.8 Hz/%RH), fast response (9.1 s) and recovery time (3.1 s), low hysteresis (3.1%RH), good linearity (R² = 0.9993), stability and selectivity. Besides, the sensor can recover the initial response frequency after being wetted by deionized water, revealing superior self-recovery ability under high humidity. Based on in-situ Fourier transform infrared spectroscopy (FT-IR), the adsorption mechanism of CoAl LDH toward water molecules was explored. The QCM sensor can distinguish different respiratory states of people and wetting degree of fingers, as well as monitor the humidity in vegetable packaging, suggesting excellent properties and a promising application in humidity sensing.     

New analysis of clopidogrel bisulfate in plavix tablet and human biological fluids utilizing chemically modified carbon paste sensor

The fabrication and the performance response characteristics of a sensitive, selective, simple, and rapid sensor for the determination of clopidogrel bisulfate (CLO-H₂SO₄) were described. The constructed carbon paste sensor comprised of an ion-pair based on clopidogrel with silicotungstate (CLO-ST) where this study included: composition, usable pH range, response time and temperature. The sensor exhibited a wide linear dynamic concentration ranging from 1.00 × 10⁻⁷ to 1.00 × 10⁻² and the usable pH ranges from 1.2 to 4.8 with the response time ranging from 5 to 8 s which is much faster compared to liquid ISEs with a detection limit equalling 0.34 nM. The selectivity of the sensor (CLO-H₂SO₄) was applied with respect to many of organic and inorganic cations, amino acids and sugars. The sensor had applications in bulk powder, tablets, humans (serum-urine) and in monitoring Plavix tablets’ dissolution rates. The obtained results were statistically analyzed for both accuracy and precision and were compared using the US pharmacopeial method where no significant difference was observed.     

Fabrication of highly sensitive and selective nanocomposite film based on CuNPs/fullerene-C60/MWCNTs: An electrochemical nanosensor for trace recognition of paracetamol

Designing an electrochemical sensor for versatile clinical applications is a sophisticated task and how dedicatedly functionalized composite materials can perform on this stage is a challenge for today and tomorrow's Nanoscience and Nanotechnology. In the present work, we demonstrate a new strategy for the development of novel electrochemical sensor based on catalytic nanocomposite film. Fullerene-C₆₀ and multi-walled carbon nanotubes (MWCNTs) were dropped on the pre-treated carbon paste electrode (CPE) and copper nanoparticles (CuNPs) electrochemically deposited on the modified CPE to form nanocomposite film of CuNPs/C₆₀/MWCNTs/CPE. In this work, an electrochemical method based on square wave voltammetry (SWV) employing CuNPs/C₆₀/MWCNTs/CPE has been presented for the recognition and determination of paracetamol (PT). Developed electrochemical sensor was characterized using cyclic voltammetry (CV), electrochemical impedance spectroscopy (EIS), and chronocoulometry. The composite film made the fabricated sensor to display high sensitivity and good selectivity for PT detection. The influence of the optimization parameters such as pH, accumulation time, deposition potential, scan rate and effect of loading of composite mixture of C₆₀-MWCNTs and CuNPs on the electrochemical performance of the sensor were evaluated. A linear range from 4.0 × 10⁻⁹ to 4.0 × 10⁻⁷ M for PT detection was obtained with a detection limit of 7.3 × 10⁻¹¹ M. The fabricated sensor was successfully applied to the detection of PT in biological samples with good recovery ranging from 99.21 to 103%.     

An electropolymerized Nile Blue sensing film-based nitrite sensor and application in food analysis

This paper reports a poly-Nile Blue (PNB) sensing film based electrochemical sensor and the application in food analysis as a possible alternative for electrochemical detection of nitrite. The PNB-modified electrode in the sensor was prepared by in situ electropolymerization of Nile Blue at a prepolarized glassy carbon (GC) electrode and then characterized by cyclic voltammetry (CV) and pulse voltammetry in phosphate buffer (pH 7.1). Several key operational parameters affecting the electrochemical response of PNB sensing film were examined and optimized, such as polarization time, PNB film thickness and electrolyte pH values. As the electroactive PNB sensing film provides plenty of active sites for anodic oxidation of nitrite, the nitrite sensor exhibited high performance including high sensitivity, low detection limit, simple operation and good stability at the optimized conditions. The nitrite sensor revealed good linear behavior in the concentration range from 5.0 × 10⁻⁷ mol L⁻¹ to 1.0 × 10⁻⁴ mol L⁻¹ for the quantitative analysis of nitrite anion with a limit of detection of 1.0 × 10⁻⁷ mol L⁻¹. Finally, the application in food analysis using sausage as testing samples was investigated and the results were consistent with those obtained by standard spectrophotometric method.     

Amperometric determination of chemical oxygen demand using boron-doped diamond (BDD) sensor

A new application of boron-doped diamond (BDD) electrode was developed for detecting chemical oxygen demand (COD) by amperometric method. The effects of some basic experimental parameters including pH and applied potential on the response of the BDD electrode were investigated and the optimal operating conditions were obtained. In the COD tests of standard samples, a wide linear range of 20–9000 mg l⁻¹ COD and a low detection limit of 7.5 mg l⁻¹ COD were well established with the present approach. Additionally, the BDD sensor was successfully employed to determine the COD of real samples from various chemical or pharmaceutical wastewaters and the performance still kept stable after over 400 measurements. The results obtained indicated that, as compared with the conventional COD determination techniques, the proposed sensor was an environmentally friendly method with the advantages of short analysis period, simplicity, and no requirement of complicated sample pretreatment even for a sample containing relatively high concentration of organic pollutants.     

Immobilization of Ni–Pd/core–shell nanoparticles through thermal polymerization of acrylamide on glassy carbon electrode for highly stable and sensitive glutamate detection

The preparation of a persistently stable and sensitive biosensor is highly important for practical applications. To improve the stability and sensitivity of glutamate sensors, an electrode modified with glutamate dehydrogenase (GDH)/Ni–Pd/core–shell nanoparticles was developed using the thermal polymerization of acrylamide (AM) to immobilize the synthesized Ni–Pd/core–shell nanoparticles onto a glassy carbon electrode (GCE). The modified electrode was characterized by scanning electron microscopy (SEM), Fourier transform infrared (FTIR) spectroscopy, cyclic voltammetry (CV), and electrochemical impedance spectroscopy (EIS). Electrochemical data showed that the prepared biosensor had remarkably enhanced electrocatalytic activity toward glutamate. Moreover, superior reproducibility and excellent stability were observed (relative average deviation was 2.96% after continuous use of the same sensor for 60 times, and current responses remained at 94.85% of the initial value after 60 d). The sensor also demonstrated highly sensitive amperometric detection of glutamate with a low limit of detection (0.052 μM, S/N = 3), high sensitivity (4.768 μA μM⁻¹ cm⁻²), and a wide, useful linear range (0.1–500 μM). No interference from potential interfering species such as l-cysteine, ascorbic acid, and l-aspartate were noted. The determination of glutamate levels in actual samples achieved good recovery percentages.     

Amperometric nonenzymatic glucose sensor based on a glassy carbon electrode modified with a nanocomposite made from nickel(II) hydroxide nanoplates and carbon nanofibers

We report on a highly sensitive and selective nonenzymatic glucose sensor based on a glassy carbon electrode modified with a composite prepared from nickel(II) hydroxide nanoplates and carbon nanofibers. The nanocomposite was characterized by scanning electron microscopy and powder X-ray diffraction. Electrodes modified with pure Ni(OH)₂ and with the nanocomposite were characterized by electrochemical impedance spectroscopy. Cyclic voltammetric and amperometric methods were used to investigate the catalytic properties of the modified electrodes for glucose electrooxidation in strongly alkaline solution. The sensor exhibits a wide linear range (from 0.001 to 1.2 mM), a low detection limit (0.76 μM), fast response time (< 5 s), high sensitivity (1038.6 μA?·?mM^?1?·?cm^?2), good reproducibility, and long operational stability. Application of the nonenzymatic sensor for monitoring glucose in real samples was also demonstrated.

Novel membrane-based sensor for online membrane integrity monitoring

A novel membrane-based sensor device for upstream membrane integrity monitoring has been developed and evaluated in this study. The sensor is based on relative trans-membrane pressures created by two membranes in series inside the sensor device that detects deposition from the sample stream onto the first of the sensor membranes. The sensor pressure signals can distinguish between intact or damaged membranes in the upstream membrane filtration process. Studies were conducted to evaluate both stabilities and sensitivities of the relative trans-membrane pressure monitoring technique. Sensitivity, based on the response times of the membrane sensor for particle detection, was determined for a range of operating conditions, membrane sandwich configurations, and particle concentrations in both simulated membrane failures and for actual pin-hole defects on a submerged MF membrane. The results showed that both sensitivities and stability strongly depended on membrane sandwich configurations (membrane characteristics) in the sensor, and mode of operation (pressurized or vacuum). The membrane sensor detected bentonite particles with a concentration of 0.3 mg/L (turbidity ∼0.3 NTU) in approximately 35 min in the vacuum mode. The sensor is reliable, sensitive and low cost. It has potential applications in decentralized systems or in multichannel monitoring of local conditions in a large plant. Possible applications of the membrane sensor for fouling monitoring are also discussed.     

A fully integrated graphene-polymer field-effect transistor biosensing device for on-site detection of glucose in human urine

Convenient and rapid self-measurement of the glucose level in the body is of great significance for diabetics to know their health conditions in time. In view of this, a polymer functionalized graphene field-effect transistor (P-GFET) portable biosensing device is demonstrated for glucose monitoring. The polymer is synthesized by acrylamide/3-acrylamidophenylboronic acid (AAPBA)/N, N-dimethylaminopropyl acrylamide. In the presence of glucose, the P-GFET shows Dirac point shifts and current changes as a result of the covalent bond between glucose and AAPBA in the synthesized polymer on graphene. The sensitivity of this P-GFET sensor can increase while the density of AAPBA in polymer increases. The used sensor could regain the detection capability after hydrochloric acid treatment due to the reversible reaction between polymer and glucose. In addition, the chemisorption interaction between polymer and glucose, which is stronger than physisorption interaction with other objects in urine, has been supported by the density functional theory study. The P-GFET shows high sensitivity of 822 μA1cm^?21mM^?1 with a limit of detection of 1.9 μM during human urine glucose monitoring. The sensor holds a detection range of 0.04–10 mM and good reusability over 20 times. With the customized portable real-time measurement capability in urine, our P-GFET sensor can offer advantages over current glucose detection methods.