强流脉冲电子束诱发纯镍表层纳米结构的形成机制

利用强流脉冲电子束（HCPEB）技术对多晶纯镍进行了表面处理,并采用扫描电镜和透射电镜对强流脉冲电子束诱发的表面及亚表面的微观组织结构进行了分析.实验结果表明,HCPEB辐照后表面熔化,形成了深度约为2 μm的重熔层,快速的凝固使重熔层中形成晶粒尺寸约为80 nm的纳米结构.位于轰击表面下方5—15 μm深度范围内强烈塑性变形引起的位错墙和其内部的亚位错墙结构是该区域的主要结构特征.这些缺陷结构通过互相交割细化晶粒,最终导致尺寸约为10 nm的纳米晶粒的形成. 关键词： 强流脉冲电子束 纳米结构 多晶纯镍 位错墙     

Microstructural evolution of AZ31 magnesium alloy subjected to sliding friction treatment

Microstructural evolution and grain refinement mechanism in AZ31 magnesium alloy subjected to sliding friction treatment were investigated by means of transmission electron microscopy. The process of grain refinement was found to involve the following stages: (I) coarse grains were divided into fine twin plates through mechanical twinning; then the twin plates were transformed to lamellae with the accumulation of residual dislocations at the twin boundaries; (II) the lamellae were separated into subgrains with increasing grain boundary misorientation and evolution of high angle boundaries into random boundaries by continuous dynamic recrystallisation (cDRX); (III) the formation of nanograins. The mechanisms for the final stage, the formation of nanograins, can be classified into three types: (i) cDRX; (ii) discontinuous dynamic recrystallisation (dDRX); (iii) a combined mechanism of prior shear-band and subsequent dDRX. Stored strain energy plays an important role in determining deformation mechanisms during plastic deformation.     

强流脉冲电子束诱发纯钛表面的微观结构及应力状态

利用强流脉冲电子束(HCPEB)装置对金属纯钛进行轰击,采用X射线衍射,扫描电子显微镜及透射电子显微镜技术详细分析了轰击样品表层的结构和缺陷. X射线衍射分析表明, HCPEB能够在材料表层诱发幅值为 GPa量级的压应力,并在(100), (102)和(103)晶面出现择优取向.表层微观结构的观察表明: HCPEB轰击后材料表层发生了马氏体相变,形成了大量的片状马氏体组织; 此外, HCPEB轰击还在辐照表面诱发了强烈的塑性变形,一次轰击后,晶粒内部的塑性变形以(100)晶面的位错滑移为主,位错密度显著提高;多次轰击后,样品变形结构发生变化,变形孪晶的数量明显增多. 这些变形微结构不仅影响表层的织构演化行为,而且还能细化晶粒,进而提高材料表面硬度, 为HCPEB技术进行纯钛表面强化提供了一条有效的途径.     

激光冲击690高强钢位错组态与晶粒细化的实验研究

为研究激光冲击材料内部位错组态和晶粒细化的关系,用脉冲激光对690高强钢试样进行了冲击强化处理,采用扫描电镜和透射电镜分别获得了冲击后试样的扫描电子显微像和透射电子显微像、高分辨电子显微像,并对高分辨电子显微像进行快速傅里叶逆变换,从位错组态角度建立了激光冲击690高强钢晶粒细化模型.结果表明,690高强钢试样经功率密度为5.09 GW/cm^2的激光冲击加载后,其材料内部位错增殖、表层晶粒细化,截面晶粒尺寸大小分布在80~200 nm;析出相与基体保持半共格关系,基体中分布着众多刃型位错、位错偶以及扩展位错等缺陷,其中位错偶是由带割阶的螺型位错运动形成;通过由位错、扩展位错、空位等构成的几何位错界面扩展交汇把原始大晶粒分割成细小晶粒;激光冲击690高强钢晶粒细化模型可以描述激光冲击690高强钢位错运动主导的晶粒细化过程.     

Grain refinement and texture evolution during high precision machining of a Ni-based superalloy

Abstract

The grain refinement and texture evolution in the surface gradient microstructure of a Ni-based superalloy induced by high speed machining was studied in this research. The direct evidence of grain refinement induced by dislocation–twin interaction was revealed and the detailed grain refinement process was summarised as deformation twinning, dislocation-twin reaction, localied thinning of nanotwin lamellae and final fracture. The underlying dislocation–twin interaction mechanism was elucidated from the crystallographic perspective. Using electron backscatter diffraction and precession electron diffraction techniques, a multiscale texture analysis covering undeformed coarse grain region, ultrafine grain region and nanograin region was carried out. The texture evolution with decreasing depth to the machined surface was identified as cube in the bulk interior and a mixture of rotated cube {0?0?1}<1?1?0>, cube {1?0?0}<0?0?1>, copper {1?1?2}<1?1?1 > and Goss {1?1?0}<0?0?1> textures in the topmost 1.3-μm-thick nanograin layer. The intrinsic thermomechanical effects of high precision machining are responsible for crystallographic texture transformation.     

温度和应变速率耦合作用下纳米晶Ni压缩行为研究

本文利用低温力学测试系统研究了电化学沉积纳米晶Ni在不同温度和宽应变速率条件下的压缩行为. 借助应变速率敏感指数、激活体积、扫描电子显微镜及高分辨透射电子显微镜方法, 对纳米晶Ni的压缩塑性变形机理进行了表征. 研究表明, 在较低温度条件下, 纳米晶Ni的塑性变形主要是由晶界位错协调变形主导, 晶界本征位错引出后无阻碍的在晶粒内无位错区运动, 直至在相对晶界发生类似切割林位错行为. 并且, 在协调塑性变形时引出位错的残留位错能够增加应变相容性和减小应力集中; 在室温条件下, 纳米晶Ni的塑性变形机理主要是晶界-位错协调变形与晶粒滑移/旋转共同主导. 利用晶界位错协调变形机理和残留位错运动与温度及缺陷的相关性揭示了纳米晶Ni在不同温度、不同应变速率条件下力学压缩性能差异的内在原因.     

强流脉冲电子束作用下金属锆的微观结构与应力状态

利用强流脉冲电子束 (HCPEB) 技术对金属纯锆进行表面处理, 采用X射线衍射, 扫描电子显微镜及透射电子显微镜详细分析了辐照诱发的表层微观结构和缺陷. X射线分析结果表明, HCPEB辐照后在材料表层诱发幅值为GPa量级的压应力, 并形成{0002}, {1012}, {1120}及{1013}织构. 表层微观结构观察表明, 与其他金属材料不同, HCPEB辐照在材料表层诱发的熔坑数量极少, 多次轰击甚至几乎没有表面熔坑的形成. 此外, 在快速的加热和冷却状态下, 在表面熔化层形成大量的超细晶粒结构, 同时诱发马氏体相变和强烈的塑性变形. 1次HCPEB辐照后表层内形成的变形微结构以位错为主, 孪晶数量较少; 5 次辐照样品的位错密度迅速增高, 孪晶数量也显著增加; 10次辐照后样品中的变形微结构以变形孪晶为主, 且出现二次孪晶现象. 表层晶粒内部变形的晶体学特征不仅决定了表层的织构演化行为, 而且还起到细化晶粒的作用, 为纯锆及锆合金表面强化提供了一条有效的途径. 关键词： 强流脉冲电子束 纯锆 微观结构 应力状态     

Cellular dislocation substructure in polycrystals of FCC solid solutions: quantitative characteristics,laws of formation,and role in hardening

A cycle of investigations carried out by the authors and devoted to the most important cellular dislocation substructure is generalized. Laws of formation of this substructure upon plastic strain of FCC Cu–Mn and Cu–Al alloy polycrystals are considered. The influence of the grain size, strain temperature, and alloy concentration on the parameters of evolving cellular dislocation substructures (DSS) is quantitatively analyzed by the transmission electron microscopy (TEM) method. Special attention is given to the kinetic phase transition in the defect subsystem leading to the formation of the cellular DSS. Based on modern dislocation models, it is demonstrated that hardening by the cellular DSS obeys the main dislocation laws.     

Formation of nanostructured states in ternary TiNiFe-based shape memory alloys during megaplastic deformation and subsequent heat treatment

The ternary metastable TiNiFe alloys that exhibit a low-temperature shape memory effect and are subjected to plastic deformation by rolling or high-pressure torsion followed by heat treatment are studied by X-ray diffraction, transmission electron microscopy, scanning electron microscopy, and electrical resistivity measurements. It is found that moderate plastic deformation of a Ti₅₀Ni₄₉Fe₁ alloy at room temperature initiates the thermoelastic B2 ? B19’ martensitic transformation and the formation of a developed banded dislocation and twin substructure in the B19’ martensite. This deformation of a Ti₅₀Ni₄₇Fe₃ alloy forms a similar dislocation substructure but in B2 austenite. Megaplastic deformation by high-pressure torsion causes amorphization in the Ti₅₀Ni₄₉Fe₁ alloy and nanofragmentation in the Ti₅₀Ni₄₇Fe₃ alloy. The evolution of the nanostructure and the martensitic transformations in TiNiFe-based ternary alloys is studied during plastic deformation and subsequent annealing at various temperatures.     

强流脉冲电子束作用下金属纯Cu的微观结构状态——变形结构

为了研究金属的超快变形机理,利用强流脉冲电子束(HCPEB)技术对多晶纯Cu进行了辐照处理,并利用透射电子显微镜对HCPEB诱发的表面微结构进行了表征.实验结果表明,HCPEB轰击多晶纯Cu后,在轰击表层诱发了幅值极大的应力和极高的应变速率.1次HCPEB轰击材料表层的变形结构以交滑移形成的位错胞和位错缠结结构为主;多次轰击后平行的位错墙和孪晶是该区域的主要变形结构特征;原子面的扩散乃至位错攀移可在晶界和孪晶界上形成台阶结构.根据各自区域的变形结构特征,对相应的变形机理进行了探讨. 关键词： 强流脉冲电子束 多晶Cu 变形结构 孪晶     

激光冲击对E690高强钢激光熔覆修复微观组织的影响

为研究激光冲击对E690高强钢激光熔覆修复层微观组织的影响,选用专用金属粉末对E690高强钢试样预制凹坑进行激光熔覆修复,并使用脉冲激光对激光熔覆层进行冲击强化处理,同时采用扫描电镜、透射电镜和X射线应力分析仪分别对激光冲击前后激光熔覆层的微观组织和表面残余应力进行检测。结果表明:激光熔覆修复后,激光熔覆层组织为等轴晶,熔覆层与E690高强钢基体之间冶金结合良好,其表面残余应力为均匀分布的压应力。经激光冲击后,激光熔覆层截面晶粒得到细化,并观察到大量的形变孪晶,互相平行的孪晶界分割熔覆层粗大晶粒,在激光熔覆层的晶粒细化过程中发挥着重要作用;试样表层位错在{110}滑移面上发生交滑移,在晶界周围形成了位错缠结。经激光冲击后,激光熔覆层冲击区域表面残余压应力数值相较于冲击前提升了1.1倍。     

Establishing the microstructure-strengthening correlation in severely deformed surface of titanium

Surface nanostructuring of engineering materials can be utilised to enhance materials performance for various applications. The aim of this work was to investigate the evolution of microstructure and its correlation with strengthening mechanisms in nanocrystalline commercially pure titanium (cp-Ti) produced by surface mechanical attrition treatment (SMAT). The individual contributions of dislocation slip and twining as the deformation mechanisms during SMAT have been quantified using X-ray line profile analysis and corroborated with transmission electron microscopy and electron backscattered diffraction techniques. It is found that twining is operative only in the early stages of deformation. The absence of twin–twin intersections suggests that twining is not directly responsible for the initial refinement of grain size. Dislocation slip is the major deformation mode, which leads to the refinement of the microstructure by forming low-angle lamellar boundaries. Continuous dynamic recrystallisation is demonstrated to be the mechanism of nanocrystallisation in cp-Ti using detailed microscopic analysis. In contrast to previous studies, which have neglected the contribution of Taylor strengthening, it is observed that a combination of Hall–Petch and Taylor relationships can explain the strength only if separate set of parameters K (Hall–Petch constant) and α (geometrical factor in Taylor relationship) are used for the nanocrystalline surface and severely deformed sub-surface of cp-Ti. Taken together, this work provides new insights into the underlying mechanisms for engineering nanocrystalline materials.     

Transformation of Slip Dislocations in Σ3 Grain Boundary

Grain boundary processes during plastic deformation of bicrystals were studied by TEM. Two methods were used. In situ straining in the electron microscope followed by post mortem examination and post mortem observation of specimens previously deformed by in situ synchrotron radiation X-ray topography. Two mechanisms governing slip propagation across a coherent twin boundary in a Fe-Si alloy bicrystal were identified. The first mechanism is a dissociation of a slip dislocation with the Burgers vector lying parallel to the boundary into three equal grain boundary dislocations. The second mechanism is a decomposition of a slip dislocation with Burgers vector inclined to the boundary into a dislocation mobile in the other grain and two screw grain boundary dislocations.     

Microscopical study of the formation of adiabatic shear bands in 4340 steel during dynamic loading

In this study, optical microscopy, scanning electron microscopy, transmission electron microscopy, X-ray diffraction and electron probe microanalyser were used to analyse the changes in microstructure of AISI 4340 steel specimens caused by impact at high strain rates and large strains. The structures of the steel prior to dynamic deformation and after dynamic deformation were examined to understand on a microscale level, the mechanism of formation of adiabatic shear bands (ASBs). The study also includes the structural changes that occur during post-deformation annealing processes which may relate to understanding of the mechanism of formation of ASBs. Prior to deformation, the tempered steel specimens consisted of lenticular laths of α-ferrite with precipitated platelet and spherical M₃C carbides. After impact, the structure inside the shear band was characterized by refined and recrystallized grains immersed in dense dislocation structures. In addition, residual carbide particles were observed inside the shear bands due to deformation induced carbide dissolution. Regions away from the shear bands developed ‘knitted’ dislocation walls, evolving gradually into sub-boundaries and highly misoriented grain boundaries at increasing strains, leading to grain refinement of the ferrite. After impact, annealing the shear bands at 350?°C resulted in an increase in hardness regardless of the heat treatment before impact, amount of deformation and the time of annealing. This is because of the occurrence of extensive reprecipitation of dissolved carbides that existed in the steel structure prior to deformation. It is concluded that dynamic recovery/recrystallization, development of dislocation structures and carbide dissolution all contribute simultaneously to the formation of ASBs in quench-hardened steels.     

Increasing the fatigue life of 12Cr1MoV steel by surface nanostructuring with a Zr<Superscript>+</Superscript> ion beam. Structure,properties, and fracture pattern

The paper presents the results of static and cyclic tensile tests and alternate cyclic bending tests of 12Cr1MoV specimens in the initial state and after surface nanostructuring with a Zr⁺ ion beam. Examination by optical and scanning electron microscopy and interference profilometry revealed differences in the formation of the deformation relief and in the character of cracking of the modified surface layer. The changes occurring in the modified surface layer were estimated by nanoindentation, X-ray analysis, and fractography. The nanostructure formed in the treated surface layer was analyzed by transmission electron microscopy. The difference in deformation is interpreted using the multiple cracking concept. The effect of substantial enhancement of fatigue strength is associated with retarded plastic deformation and fatigue crack propagation in the modified surface layer.     

Nanostructures and deformation mechanisms in a cryogenically ball-milled Al-Mg alloy

An Al-7.6 at.% Mg alloy was ball milled in liquid N₂ for 8 h and its microstructures were investigated using transmission electron microscopy. Electron diffraction confirmed that the resulting powder is a supersaturated Al-Mg solid solution with an fcc structure. Three typical nanostructures with different grain-size ranges and shapes were observed and the deformation mechanisms in these structures were found to be different. High densities of dislocations were found in large crystallites, implying that dislocation slip is the dominant deformation mechanism. The dislocations rearranged to form small-angle subboundaries upon further deformation, resulting in the formation of medium-sized crystallites with diameters of 10-30 nm. In very small crystallites with dimensions less than 10 nm, twinning becomes an important deformation mechanism. The reasons for the different deformation mechanisms were discussed. Some defects, such as twin boundaries, and small- and large-angle grain boundaries were investigated in detail.     

多晶银纳米线拉伸变形的分子动力学模拟研究

纳米尺度金属Ag以其独特的导电和导热性,广泛应用于微电子、光电子学、催化等领域,特别是在纳米微电极和纳米器件方面的应用.本文采用分子动力学方法模拟了不同晶粒尺寸下多晶银纳米线的拉伸变形行为,详细分析了晶粒尺寸对多晶银纳米线弹性模量、屈服强度、塑性变形机理的影响.发现当晶粒尺寸小于13.49 nm时,多晶Ag纳米线呈现软化现象,出现反Hall-Petch关系,此时的塑性变形机理主要以晶界滑移、晶粒转动为主,变形后期形成五重孪晶;当晶粒尺寸大于13.49 nm时,塑性变形以位错滑移为主,变形后期产生大量的孪晶组织.     

Effect of coherency strain on the deformation of In x Ga1− x As superlattices under nanoindentation and bending

It has been shown elsewhere that the room temperature yield pressure of In _x Ga_{1? x} As superlattices measured by nanoindentation, decreases from a high value as the volume averaged strain modulation is increased, while at 500°C under uniaxial compression or tension the yield stress increases from a low value with increasing strain modulation. We have used cross-sectional transmission electron microscopy to examine the deformation mechanisms in these two loading regimes. At room temperature both twinning and dislocation flow was found with the proportion of twinning decreasing with increasing strain modulation. The coherency strain of the superlattice is retained in a twin but partially relaxed by dislocation flow. The strain energy released by the loss of coherency assists dislocation flow and weakens the superlattice. Twins are only nucleated when a critical elastic shear of about 7° is achieved at the surface. The plastic zone dimensions under the indent are finite at the yield point, with a width and depth of approximately 1.3?µm and 1.1?µm respectively. Under uniaxial compression and tension at 500°C the superlattices deform by dislocation flow along {111} planes. The most highly strained samples also partially relax through the formation of misfit dislocations.     

Multiscale characterization of dislocation processes in Al 5754

Multiscale characterization was performed on an Al–Mg alloy, Al 5754 O-temper, including in situ mechanical deformation in both the scanning electron microscope and the transmission electron microscope. Scanning electron microscopy characterization showed corresponding inhomogeneity in the dislocation and Mg distribution, with higher levels of Mg correlating with elevated levels of dislocation density. At the nanoscale, in situ transmission electron microscopy straining experiments showed that dislocation propagation through the Al matrix is characterized by frequent interactions with obstacles smaller than the imaging resolution that resulted in the formation of dislocation debris in the form of dislocation loops. Post-mortem chemical characterization and comparison to dislocation loop behaviour in an Al–Cr alloy suggests that these obstacles are small Mg clusters. Previous theoretical work and indirect experimental evidence have suggested that these Mg nanoclusters are important factors contributing to strain instabilities in Al–Mg alloys. This study provides direct experimental characterization of the interaction of glissile dislocations with these nanoclusters and the stress needed for dislocations to overcome them.