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1.
This study deals with the silane crosslinking and intumescent flame retardation of polypropylene/ethylene‐propylene‐diene copolymer (PP/EPDM) elastomers. The effect of silane crosslinking on the flame retardancy of the PP/EPDM composites containing melamine phosphate (MP) and dipentaerythritol (DPER) was studied by limiting oxygen index, UL 94 and cone calorimetry tests. The chemical composition of the silane crosslinked and flame retarded PP/EPDM composites treated at different temperatures was studied by X‐ray photoelectron spectroscopy and real time Fourier transform infrared (FTIR) spectrometry. Thermal decomposition and crystallization behavior of the PP/EPDM composites were investigated using thermogravimetric analysis and differential scanning calorimetry, respectively. Moreover, the mechanical properties of the composites were also studied. It is found that the flame retardancy, mechanical properties, and thermal decomposition behavior of the composites are influenced by silane grafting and crosslinking. Copyright © 2008 John Wiley & Sons, Ltd.  相似文献   

2.
In this work, elastomer‐toughened polypropylene (PP)/magnesium hydroxide (MH) composites with ethylene–octene copolymer (POE) were prepared in a twin‐screw extruder and then injection‐molded. The structure, mechanical properties, phase morphology, and rheological behaviors of PP/POE/MH ternary composites were studied. The mechanical properties and fracture behaviors of PP/POE/MH ternary composites are strongly influenced by the incorporation of POE copolymer. The addition of POE causes a significant improvement in the impact strength of the composites, from 3.6 kJ/m2 in untoughened composites to 47.4 kJ/m2 in PP composites containing 30 phr POE. This indicates that POE is very effective in converting brittle PP composites into tough composites. Conversely, the tensile strength and the Young's modulus of the composites decrease with respect to the PP composites, as the weight fraction of POE is increased to 40 phr. Scanning electron microscopy (SEM) study shows a two‐phase morphology where POE, as droplets, is dispersed finely and uniformly in the PP matrix. The rheological behaviors show that the interfacial interaction in the composites is enhanced with increase in POE content. Interparticle interactions give rise to the formation of interparticle network. Copyright © 2009 John Wiley & Sons, Ltd.  相似文献   

3.
The mechanical properties and crystal morphological structures of short glass fiber (SGF) reinforced dynamically photo-irradiated polypropylene (PP)/ethylene-propylene-diene terpolymer (EPDM) composites were studied by mechanical tests, wide-angle X-ray diffraction (WAXD), optical microscopy, scanning electron microscopy (SEM), differential scanning calorimetry (DSC), and thermogravimetric analyzer (TGA). The mechanical properties of PP/EPDM composites, especially the tensile strength were greatly strengthened by dynamically photo-irradiation and the incorporation of SGF. The results from the WAXD, SEM, DSC, and TGA measurements reveal: (i) the formation of β-type crystal of PP in the PP/EPDM/SGF composite; (ii) the fiber length in dynamically photo-irradiated PP/EPDM/SGF composites are general longer than that in corresponding unirradiated samples. The size of EPDM phase in the photo-irradiated composites reduces obviously whereas the droplet number increases; (iii) photo-irradiation improves the interface adhesion between SGF and polymer matrix; (iv) the melting and crystallization temperatures of the photo-irradiated composites are not affected greatly by increasing the SGF content; (v) the thermal analysis results show that the incorporation of SGF into PP/EPDM plays an important role for increasing its thermal stability.  相似文献   

4.
In the present work, α‐form nucleating agent 1,3:2,4‐bis (3,4‐dimethylbenzylidene) sorbitol (DMDBS, Millad 3988) is introduced into the blends of polypropylene/ethylene–octene copolymer (PP/POE) blends to study the effect of the nucleating agent on the toughness of PP/POE blends through affecting the crystallization behavior of PP matrix. Compared with the PP/POE blends, in which the toughness of the blends increases gradually with the increasing content of POE and only a weak transition in toughness is observed, addition of 0.2 wt % DMDBS induces not only the definitely brittle‐ductile transition at low POE content but also the enhancement of toughness and tensile strength of the blends simultaneously. Study on the morphologies of impact‐fractured surfaces suggests that the addition of a few amounts of DMDBS increases the degree of plastic deformation of sample during the fracture process. WAXD results suggest that POE induces the formation of the β‐form crystalline of PP; however, DMDBS prevents the formation of it. SEM results show that the addition of DMDBS does not affect the dispersion and phase morphologies of POE particles in PP matrix. DSC and POM results show that, although POE acts as a nucleating agent for PP crystallization and which enhances the crystallization temperature of PP and decreases the spherulites size of PP slightly, DMDBS induces the enhancement of the crystallization temperature of PP and the decrease of spherulites size of PP more greatly. It is concluded that the definitely brittle–ductile transition behavior during the impact process and the great improvement of toughness of the blends are attributed to the sharp decrease of PP spherulites size and their homogeneous distribution obtained by the addition of nucleating agent. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 577–588, 2008  相似文献   

5.
Rossells fiber reinforced polypropylene composites were prepared by melt mixing. The fiber content was 20 wt%. Octadecyltrimethoxysilane (OTMS) and maleic anhydride grafted polypropylene (MAPP) were used to improve the adhesion between poly(propylene) (PP) and the fiber. The mechanical, rheological, and morphological properties, and heat distortion temperature (HDT) of the composites were investigated. Tensile strength, impact strength, flexural strength and HDT of MAPP modified PP composites increased with an increase in MAPP content. However, no remarkable effect of MAPP content on the Young's modulus of the composites was found. OTMS resulted in small decreases of tensile strength and Young's modulus, and increase in impact strength. Scanning electron micrographs revealed that MAPP enhanced surface adhesion between the fiber surface and PP matrix.  相似文献   

6.
Thermoplastic composites reinforced with natural fibers have attracted the attention of many researchers, not only for environmental concerns, but also for economic reasons, recyclability, ease of processing, etc. One promising application is in the automotive industry due to their low cost and weight. This industry is increasingly pressured to produce vehicles that consume less fuel and are less polluting. Therefore, plastics reinforced with fibers are required to produce lighter parts to replace the much more abrasive glass fiber and mineral filled composites. One of the most widely used polymers in the automotive sector for manufacturing interior and exterior vehicle components is talc filled EPDM (ethylene-propylene-diene monomer) toughened polypropylene (PP). In this context, the aim of this study was to assess mechanical and thermal properties of bamboo fiber reinforced recycled talc filled PP/EPDM composites compatibilized with maleic anhydride grafted polypropylene (PP-g-MAH). Composites were prepared, according to a 22 factorial design with center point, in a Haake twin screw extruder with subsequent injection molding. Injected specimens were subjected to tensile, flexural, impact and fatigue testing. Morphological analyses were performed by scanning electron microscopy (SEM), and thermal analyses by thermogravimetry (TGA) and differential scanning calorimetry (DSC). Addition of bamboo fiber significantly increased tensile and bending strength, modulus and fatigue life, and decreased elongation at break and impact strength. On the other hand, addition of the compatibilizer had a positive effect only on tensile and flexural strength, and fatigue life whereas the effect was negative on elongation at break and impact strength. The addition of fiber and compatibilizer did not appreciably affect the matrix melting temperature, but slightly increased crystallization temperature and in some cases the degree of crystallinity.  相似文献   

7.
The effects of dicumyl peroxide (DCP) and ethylene-octylene copolymer (POE), ethylene-propylene copolymer (EPR) or ethylene-propylene-diene terpolymer (EPDM) on the structure and properties of scrap rubber powder (SRP)/high-density polyethylene (HDPE) composites were studied. Torque and gel content results show that DCP promotes crosslinking of the SRP/HDPE/POE (EPR or EPDM) composites. The SRP/HDPE/POE (EPR or EPDM) composites containing a small amount of DCP have better mechanical properties than their corresponding composites without DCP. Highest tensile strength and elongation at break are found in the dynamically vulcanized SRP/HDPE/POE composite. Scanning electron microscopy (SEM) results show that good bonding between SRP and matrix is formed in the SRP/HDPE/POE (EPR or EPDM) composites with DCP.  相似文献   

8.
In this paper, combined moisture/ultraviolet (UV) weathering performance of unbleached and bleached Kraft wood fibre reinforced polypropylene (PP) composites was studied. Composites containing 40 wt% fibre with 3 wt% of a maleated polypropylene (MAPP) coupling agent were fabricated using extrusion followed by injection moulding. Composite mechanical properties were evaluated, before and after accelerated weathering for 1000 h, by tensile and impact testing. Differential scanning calorimetry (DSC), X-ray diffraction (XRD), thermogravimetric analysis (TGA) and scanning electron microscopy (SEM) were also carried out to assess the changes occurring during accelerated weathering. Bleached fibre composites initially showed higher tensile and impact strengths, as well as higher thermal stability and greater crystallinity. During accelerated weathering, both unbleached and bleached fibre composites reduced tensile strength (TS) and Young's modulus (YM), with the extent of the reduction found to be similar for both unbleached and bleached fibre composites. Evidence supported that the reduction of TS and YM was due to PP chain scission, degradation of lignin and reduced fibre-matrix interfacial bonding.  相似文献   

9.
采用羟基不饱和脂肪酸,通过固相法对硬脂酸改性的工业纳米碳酸钙CCR进行表面改性制备了R-CCR,红外光谱(FTIR)显示改性剂已结合在碳酸钙表面.通过熔融共混法制备了聚丙烯(PP)/乙丙橡胶(EPDM)/纳米碳酸钙二元和三元复合材料.并利用扫描电子显微镜(SEM)和透射电子显微镜(TEM)观察复合材料的微观形态,发现R-CCR的加入,使PP复合材料的拉伸断面出现明显的拉丝状结构和大面积的屈服变形,与PP/EPDM/CCR相比,PP/EPDM/R-CCR冲击断面的空穴明显增加并细化,R-CCR在PP基体中分散均匀,且界面模糊,与基体的相容性明显优于CCR.复合材料流变行为的研究表明R-CCR的加入,体系储存模量G′和损耗模量G″随频率的增加而增加,对损耗因子和复数粘度的影响不大;但PP/EPDM/R-CCR复合材料的表观粘度,明显低于PP/EPDM/CCR和纯PP,同时,剪切速率的增加可有效降低体系的表观粘度.力学性能表明,R-CCR对PP同时起到增韧和增强的效果.且R-CCR和EPDM对PP具有协同增韧的效果.在保持聚丙烯的模量和强度基本不变的前提下,大幅度的改善聚丙烯的韧性,同时加工性能保持不变.  相似文献   

10.
The maleic anhydride‐grafted multiwalled carbon nanotubes (MWCNTs‐g‐MA) have been introduced into polypropylene/ethylene‐co‐vinyl acetate (PP/EVA) blend. To clearly describe the effects of MWCNTs‐g‐MA on the morphology and mechanical properties of PP/EVA blends, the selective distribution of MWCNTs‐g‐MA in the blends is realized through different sample preparation methods, namely, MWCNTs‐g‐MA disperse in EVA phase and MWCNTs‐g‐MA disperse in PP matrix. The results show that the distribution of MWCNTs‐g‐MA has an important effect on the final morphology of EVA and the crystallization structure of PP matrix. Compared with PP/EVA binary blend, distribution of MWCNTs‐g‐MA in PP matrix induces the aggregation of EVA phase at high EVA content and the decrease of spherulite diameters of PP matrix simultaneously. However, when MWCNTs‐g‐MA are dispersed in the EVA phase, they induce more homogeneous distribution of EVA, and the crystallization behavior of PP is slightly affected by MWCNTs‐g‐MA. The corresponding mechanical properties including impact strength and tensile strength are tested and analyzed in the work. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 1481–1491, 2009  相似文献   

11.
In order to develop PP (polypropylene)‐based blends with balanced toughness and rigidity, the poly‐blends of PP/PC (polycarbonate)/POE (ethylene–octene copolymer) were prepared by applying styrene–ethylene–propylene–styrene (SEPS) as the macromolecular compatibilizer. The compatibilizing effect was studied in terms of the mechanical, morphologies and thermal properties, and the compatibilized PP‐based blends presented remarkable improvement in impact toughness and balanced tensile strength due to the formed special morphology structure. Additionally, by preparing the pre‐blend of PC/SEPS, the melt viscosity of the PP matrix can match that of the dispersed phase PC and POE, which led to a further improvement in the mechanical property of the blends. Copyright © 2009 John Wiley & Sons, Ltd.  相似文献   

12.
聚丙烯混杂复合体系的界面和力学性能   总被引:9,自引:0,他引:9  
从刚性粒子增韧聚合物体系的界面层性质入手,研究了带有柔性分子链界面改性剂包覆的高岭土(Kaolin)刚性粒子增韧的,短切玻纤(GF)增强的聚丙烯(PP)混杂复合体系的微观结构,结晶性质,PP/Kaolin/GF混杂复合材料的加工流动性及力学性能.实验结果表明,所合成的界面改性剂对PP/Kaolin复合材料有显著的增韧效果;加入少量的短切玻纤可以弥补因界面改性剂引入而引起的PP/Kaolin复合材料强度和模量降低的缺点;经界面改性剂包覆的高岭土刚性粒子和短切玻纤同时加入PP,混杂复合后,PP复合材料的冲击韧性大幅度提高,材料的强度和模量不降低.这个结果不仅在较低的Kaolin含量下,而且可在Kaolin含量为50%(wt%)的高填充量下也得以实现  相似文献   

13.
The effect of ethylidene norbornene (ENB) content of ethylene propylene aiene rubber (EPDM) and vinyl acetate (VA) content of ethylene vinyl acetate copolymer (EVA), as well as the blending sequence, on the conductivity of composites based on EPDM–EVA–carbon black have been studied. Black master batches show a lower extent of cure than the preblended system followed by black addition. EPDM having a high ENB content shows higher conductivity under ambient conditions. Preblended systems give rise to higher conductivity in the case of low-ENB content EPDM. But for high-ENB content EPDM, the blending of black master batches imparts high conductivity. Two types of conduction are observed in this case and the transition temperature depends on the VA content of EVA. It appears that there exists a correlation between activation energy of curing and that of conduction.  相似文献   

14.
Non-isothermal crystallization behavior and melting characteristics of polypropylene (PP) in EPDM/PP and EOC/PP TPVs were studied at various cooling rates using differential scanning calorimetry (DSC). The results revealed that the crystallization of PP in the TPVs occurs at a lower degree of undercooling, relative to neat PP, with smaller size PP crystals. The vulcanized EPDM and EOC particles could accelerate the crystallization of the PP phase either by providing nucleation or by promoting interfacial crystallization. The crystallization exotherm and melting endotherm peaks of the TPVs were broad, and they shifted towards lower temperatures as the cooling rate was increased. The analysis of non-isothermal crystallization kinetics indicates that the crystallization of the PP in the TPVs is heterogeneous nucleation, with two or three-dimensional growth during primary and secondary crystallization. Furthermore, the vulcanized EPDM and EOC particles promote the initial crystallization activation energy of the PP in TPVs to exceed that of the neat PP. The developed mathematical models show an approximately power-law dependence on the cooling rate for the crystallization behavior and the melting characteristics of PP in the TPVs.  相似文献   

15.
A modified nano-calcium carbonate (R-CCR) was prepared by coating a layer of unsaturated hydroxylfatty acid on the surface of CCR powders using a solid state method; the latter were commercial nano-CaCO3 modified with stearic acid. FTIR studies indicate that the modifier is combined on the surface of CaCO3. PP/EPDM/nano-CaCO3 ternary composites were prepared by a melt-mixing method. SEM and TEM were utilized to examine the morphology of the composites. The tensile fractured surface of PP/EPDM/R-CCR showed a fibroid morphology and large-scale yield deformation. The impact fractured surface showed that the amount of cavities in the PP/EPDM/R-CCR system was increased, however their size diminished obviously. R-CCR particles were dispersed uniformly in the PP matrix, and their compatibility was distinctly improved as compared to CCR when the amount of R-CCR was 15 h−1. The tensile strength remained nearly constant (reduced from 27.6 MPa to 27.5 MPa), while the impact strength increased from 9.6 kJ/m2 to 15.4 kJ/m2 as CCR was replaced by R-CCR. Meanwhile, the bending strength and bending modulus also increased correspondingly. Furthermore, the impact strength of PP/EPDM/R-CCR was maintained at a high level (15.4 kJ/m2), which was more than the sum of that of PP/EPDM and PP/R-CCR (6.6 kJ/m2 and 6.1 kJ/m2 respectively). This indicates that the R-CCR and EPDM have a significant synergistic toughening effect on PP while maintaining the strength and modulus of virgin PP. Both the storage modulus G′ and loss modulus G″ of PP/EPDM and PP/EPDM/R-CCR composites increase with increasing frequency, but the values of G′ and G″ of the tertiary composite are relatively higher than those of the binary system. The loss factor and viscosity decrease with increasing frequency, but there is little difference between tertiary and binary composites. The apparent viscosity η of the tertiary system containing R-CCR is lower than that of the tertiary system containing CCR and virgin PP. The viscosity of the composites sig-nificantly decreases with increasing shear rate. The mea-sured mechanical properties of the composites indicate that replacing CCR with R-CCR for binary composites could simultaneously enhance the toughness and strength of PP. __________ Translated from Acta Polymerica Sinica, 2008, 4 (in Chinese)  相似文献   

16.
Polypropylene/ethylene-propylene-diene rubber (PP/EPDM) blends in situ compatibilized by magnesium dimethacrylate (MDMA) were fabricated via peroxide-induced dynamic vulcanization. Scanning electron microscope observation indicated that the size of cross-linked EPDM particles decreased with incorporation of MDMA. Polarizing Optical Microscope (POM) analysis suggested that the spherulite size of PP phase decreased sharply with incorporation of MDMA during dynamic vulcanization. The Pseudo-Avrami, Ozawa and Mo's models were applied to analyze the non-isothermal crystallization kinetics of the composites. The analyzed data indicated that the crosslinked EPDM particles and homopolymerized MDMA acted as heterogeneous nucleating agents, which enhanced the crystallizability and decreased the spherulite size of the PP phase. In addition, the non-isothermal crystallization activation energy (ΔE) was calculated through the Kissinger and Friedman methods, and the ΔE value was found increase with incorporation of MDMA.  相似文献   

17.
Novel high-strength, micro-fibrillated cellulose (MFC)-reinforced polypropylene (PP) composites were prepared using maleic anhydride polypropylene (MAPP) and a cationic polymer having a primary amino group (CPPA) as coupling agents. Un-dried kraft pulp was micro-fibrillated into nano- to submicron-wide fibrils by kneading with powdered PP and the coupling agents via a twin-screw extruder. The composites were prepared by injection molding. The MFC-reinforced PP composites containing both coupling agents MAPP and CPPA (combination system) showed extremely high mechanical strength compared with the MFC-reinforced composite containing only MAPP. The tensile strength of a 30 wt% MFC-PP composite containing the combination system was 27 % higher than that of the composite containing only MAPP, and more than 60 % higher than that of neat PP. In addition, the heat distortion temperature, under a 1.82-MPa flexural load, of the composite with the combination system was 17 °C higher than that of the composite with MAPP only, and 34 °C higher than that of neat PP. The anisotropy of the modulus and strength in the injection-molded MFC composites was lower than that of glass fiber-reinforced PP.  相似文献   

18.
An intumescent flame retardant system composed of ammonium polyphosphate (APP) and pentaerythritol (PER) was used for flame retarding ethylene–propylene–diene‐modified elastomer (EPDM)/polypropylene (PP) blends. Cerium phosphate (CeP) was synthesized and the effect on flame retardancy and thermal stability of EPDM/PP composites based on intumescent flame retardant (IFR) were studied by limiting oxygen index (LOI), UL‐94, and thermogravimetic analysis (TGA), respectively. Scanning electron microscopy (SEM) and Fourier transform infrared spectrometry (FTIR) were used to analyze the morphological structure and the component of the residue chars formed from the EPDM/PP composites, and the mechanical properties of the materials were also studied. The addition of CeP to the EPDM/PP/APP/PER composites gives better flame retardancy than that of EPDM/PP/APP/PER composites. TGA and RT‐FTIR studies indicated that an interaction occurs among APP, PER, and EPDM/PP. The incorporation of CeP improved the mechanical properties of the materials. Copyright © 2010 John Wiley & Sons, Ltd.  相似文献   

19.
Linear low-density polyethylene (LLDPE) was grafted onto the backbone chains of isotactic polypropylene (iPP) during reactive melt-extrusion to produce a novel toughening modifier, propylene/ethylene graft copolymer (PEGC), to improve the properties of iPP random(-copolymerized with a small amount of ethylene) (PPR). The crystallization behavior as well as the non-isothermal crystallization kinetics of the PEGC modified PPRs were investigated via differential scanning calorimetry (DSC), polarized optical microscopy (POM) and wide-angle X-ray diffraction (WAXD). The fractured surface topography was characterized using scanning electron microscopy (SEM), and the mechanical properties through notched impact and tensile testing as well as dynamic mechanical thermal analysis (DMTA). The results show that, at a PEGC content of 8 wt%, notched impact strength of the PEGC modified PPR increased by 30.6% at low temperature (−25 °C). As regards crystalline morphology, the PEGC, as an effective heterogeneous nucleating agent, fostered nucleation of the PPR to elevate its crystallization temperature as well as rate of crystallization, thus refining the PPR (iPP) spherulites and improving the interfacial structure between iPP spherulites. The Jeziorny approach was unsatisfactory for simulation of the non-isothermal crystallization process of the PEGC modified PPRs; however, the Mo method described consistently the crystallization kinetics over the entire isothermal process.  相似文献   

20.
The effect of filler types of mica and talc on the oscillatory shear rheological properties, mechanical performance, and morphology of the chemically coupled polypropylene composites is studied in this work. The Maleic Anhydride grafted Polypropylene (MAPP) was used as an adhesion promoter for coupling mineral particles with the polypropylene matrix. The samples were prepared by a co‐rotating, L/D = 40, 25 mm twin screw extruder. The tensile tests carried out on the injection molded samples showed a reinforcing effect of talc up to 20 wt% on the Polypropylene (PP). The tensile strength of PP‐mica composites showed a slight decrease at all percentages of mica. The effect of chemical coupling by using MAPP on the tensile strength was more pronounced in increasing the tensile strength for PP‐mica than PP‐talc composites. The complex viscosity curve of pure PP and the composites, showed a Newtonian plateau (η0) up to 30 wt% at low frequency terminal zone. By increasing the filler content to 40 and 50 wt%, the complex viscosity at very low shear rates sharply increased and showed yield behavior that can be due to the formation of filler particles networks in the melt. At the optimum amount of coupling agent, a minimum in cross over frequency curve against MAPP content is observed. The optimum amount of coupling agent for PP‐talc composites is about 1.5%, and about 3% for PP‐mica formulations. The analysis of viscosity behavior at power‐law high region, revealed the more shear thinning effect of mica than talc on the PP matrix resin. Copyright © 2009 John Wiley & Sons, Ltd.  相似文献   

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