Low-temperature suspension polymerization of vinyl pivalate for the preparation of syndiotacticity-rich ultrahigh molecular weight poly(vinyl alcohol) microfibrils with high yield

To prepare ultrahigh molecular weight (UHMW) poly(vinyl pivalate) (PVPi) with high conversion and high linearity for a precursor of syndiotacticity-rich UHMW poly(vinyl alcohol) (PVA), vinyl pivalate (VPi) was suspension polymerized using a low-temperature initiator, 2,2'-azobis(2,4-dimethylvaleronitrile) (ADMVN), and the effects of polymerization conditions on the polymerization behavior and molecular structures of PVPi and PVA prepared by saponifying PVPi were investigated. Suspension polymerization was slightly inferior to bulk polymerization in increasing the molecular weight of PVA. In contrast, the former was superior in increasing the conversion of the polymer. Suspension polymerization of VPi at 25 °C by controlling various polymerization factors proved to be successful in obtaining PVA of UHMW (number-average degree of polymerization (P_n): 14,700-16,700), high syndiotactic diad content (62%), and of high yield (ultimate conversion of VPi into PVPi: 85-90%). In the case of bulk polymerization of VPi under the same conditions, maximum P_n, conversion of 15,800-17,000, and 25-35% were obtained, respectively. The degree of branching was lower and the P_n and syndiotacticity were higher with PVA prepared from PVPi polymerized at lower temperatures. All PVAs from PVPi suspension-polymerized at 25 °C were fibrous, with a high degree of crystallinity and orientation of the crystallites.     

Fully-biodegradable poly(3-hydroxybutyrate)/poly(vinyl alcohol) blend films with compositional gradient

Fully-biodegradable bacterial poly(3-hydroxybutyrate) (PHB)/chemosynthetic poly(vinyl alcohol) (PVA) blend films with compositional gradient from one surface to the other surface of the films were prepared by a dissolution-diffusion technique. Three kinds of PVA samples, high- and low-molecular weight atactic PVA and highly syndiotactic PVA (s-PVA), were used in order to investigate the effects of molecular weight and tactic structure on the generation of compositional gradient. The solution of PHB in 1,1,1,3,3,3-hexafluoro-2-propanol (HFIP), which is also a good solvent for PVA, was cast on the PVA film and then the solvent HFIP was evaporated. By selecting the optimum volume of solvent and the evaporation rate, the PHB/PVA blend film with compositional gradient was obtained. The formation of compositional gradient was confirmed by FT-IR microscopy and ATR-FT-IR analysis. The 50%/50% PHB/s-PVA blend film with a nearly ideal compositional gradient, that is, the composition of PHB (or PVA) in the film changing gradually from 100% at one surface to 0% at the other surface of the film was obtained by casting PHB/HFIP solution on to the s-PVA film. Positional dependence of the absorbance of C==O and OH stretching bands along the film thickness direction for the PHB/S-PVA cast films.     

Heterotactic poly(vinyl alcohol)

Bulky substituents in vinyl trialkylsilyl ethers and vinyl trialkylcarbinyl ethers led to heterotactic polymers (H = 66%). The polymers were converted into poly(vinyl alcohol) (PVA) and further to poly(vinyl acetate), and tacticity was determined as poly(vinyl acetate). Vinyl triisopropylsilyl ether in nonpolar solvents yielded a heterotactic polymer with a higher percentage of isotactic triads than syndiotactic triads (Hetero-I). Vinyl trialkylcarbinyl ethers in polar solvents gave a heterotactic polymer with more syndiotactic triads than isotactic (Hetero-II). Heterotactic PVA was soluble in water and showed characteristics infrared absorptions. Interestingly, Hetero-I PVA showed no iodine color reaction, but Hetero-II showed a much more intense color reaction than a commercial PVA. The mechanism of heterotactic propagation was discussed in terms of the Markóv chain model.     

Effect of stereosequences on crystallinity and properties of zone‐drawn poly(vinyl alcohol) microfibrils

To effectively orient the molecular chains of novel syndiotactic poly(vinyl alcohol) (PVA) microfibrillar fiber (PVA fibril), a high‐temperature zone‐drawing method was adopted. The PVA fibrils were directly prepared from the saponification and in situ fibrillation without a spinning procedure. The maximum draw ratio of the PVA fibril increased with a decrease in the syndiotactic diad (r‐diad) content, indicating that the deformability of PVA molecules was lowered in higher syndiotactic PVA. Degree of crystal orientations up to 0.990 were achieved by stretching the PVA fibril with the r‐diad content of 65.1% and the original degree of crystal orientation of 0.902 at 250 °C close to its crystal melting temperature (T_m). When the same draw ratio was applied to the fibrils, a higher crystal orientation was achieved for the fibrils having higher syndiotacticity. Wide‐angle X‐ray data show that the longitudinal crystal sizes of drawn PVA fibrils were larger in higher syndiotacticities. The degree of crystal orientation, crystallinity, T_m, longitudinal crystal size, and tensile strength of the maximum drawn PVA fibril with a r‐diad content of 65.1% were 0.99, 0.97, 279 °C, 187 Å, and 4.66 N/tex, respectively. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 1263–1271, 2001     

Preparation of water‐soluble,syndiotacticity‐rich,low molecular weight poly(vinyl alcohol) microfibrils in high yields with the low‐temperature polymerization of vinyl pivalate in tetrahydrofuran and saponification

To prepare water‐soluble, syndiotacticity‐rich poly(vinyl alcohol) (PVA) microfibrils for various industrial applications, we synthesized syndiotacticity‐rich, low molecular weight PVA by the solution polymerization of vinyl pivalate (VPi) in tetrahydrofuran (THF) at low temperatures with 2,2′‐azobis(2,4‐dimethylvaleronitrile) (ADMVN) as an initiator and successive saponification of poly(vinyl pivalate) (PVPi). Effects of the initiator and monomer concentrations and the polymerization temperature were investigated in terms of the polymerization behaviors and molecular structures of PVPi and the corresponding syndiotacticity‐rich PVA. The polymerization rate of VPi in THF was proportional to the 0.91 power of the ADMVN concentration, indicating the heterogeneous nature of THF polymerization. The low‐temperature solution polymerization of VPi in THF with ADMVN proved to be successful in obtaining water‐soluble PVA with a number‐average degree of polymerization (P_n) of 300–900, a syndiotactic dyad content of 60–63%, and an ultimate conversion of VPi into PVPi of over 75%. Despite the low molecular weight of PVA with P_n = 800, water‐soluble PVA microfibrillar fibers were prepared because of the high level of syndiotacticity. In contrast, for PVA with P_n = 330, shapeless and globular morphologies were observed, indicating that molecular weight has an important role in the in situ fibrillation of syndiotacticity‐rich PVA. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 1103–1111, 2002     

Formation of poly(vinyl alcohol)–iodine complexes in solution

The effect of the dissolved state of poly(vinyl alcohol) (PVA) molecules in water on the color development due to PVA–iodine complexes was investigated at each given PVA and iodine concentration using two kinds of syndiotactic-rich PVA (S-PVA) which are unstable in water because of the formation of intermolecular hydrogen bonds and form the complex easily. In the reaction mixtures prepared by mixing PVA solutions and an iodine solution, the color development was constant and independent of standing time of the PVA solution before the addition of iodine up to a certain time, after which it decreased with the standing time. The color development obtained with use of the PVA solution allowed to stand for a fixed time was higher for S-PVA with a lower s-(diad)%. In the case of the reaction mixture prepared by dissolving PVA in an iodine solution, the color development was higher for S-PVA with a higher s-(diad)%. The initial ratio of the I₅⁻/I₃⁻ and the rate of decrease in the ratio of I₅⁻/I₃⁻ were larger than those in the preceding case. The color development decreased for the PVA with an s-(diad) % of 58, whereas it increased for the PVA an s-(diad) % of 61.3 with increasing propanol content, an inhibitor of gelation. From these results, the aggregates of PVA molecules have been assumed to play an important role in forming the complexes. © 1997 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 35: 1701–1709, 1997     

Preparation of syndiotacticity-rich high molecular weight poly(vinyl alcohol) microfibrillar fiber by photoinitiated bulk polymerization and saponification

Vinyl pivalate (VPi) was polymerized in bulk by ultraviolet-ray initiation at low temperatures using 2,2′-azobis(2,4-dimethylvaleronitrile) (ADMVN) and 2,2'-azobis(isobutyronitrile) (AIBN) as photoinitiators. High molecular weight (HMW) poly(vinyl pivalate) (PVPi), having a number-average degree of polymerization (P_n) of 13,000–28,000, was obtained at conversions below 30% and converted by saponification to a syndiotacticity-rich HMW poly(vinyl alcohol) (PVA) microfibrillar fiber with P_n of 7300–18,300, syndiotactic diad (S-diad) and triad contents of ∼ 64% and ∼ 39%, respectively, and crystal melting temperature (T_m) of ∼ 249°C. ADMVN gave higher P_n than AIBN. On the other hand, conversion was smaller with the former than with the latter, and it was found that the initiation rate of ADMVN was lower than that of AIBN. P_n of PVA was constant while P_n of the precursor PVPi increased with increasing conversion. The syndiotacticity, T_m and thermal stability of PVA obtained from PVPi were much superior to those of PVA derived from poly(vinyl acetate) prepared under the same polymerization conditions. Polymerization of VPi at lower temperatures gave PVA with higher syndiotacticity. © 1997 John Wiley & Sons, Inc.     

Fluorine-containing poly(vinyl alcohol): A helix or a random coil

Substitution of several mole per cent of the hydroxyl groups of poly(vinyl alcohol) by fluorine results in marked changes in polymer properties. These fluoro poly(vinyl alcohols) (PVAF) form thermally reversible gels in water at low polymer concentrations. In solution, a helical conformation or a random coil containing helical sequences is more in accord with the experimental observations than the random coil structure of poly(vinyl alcohol). This helical hypothesis is supported by high heats of crosslinking of the aqueous thermally reversible gels, the difficult solubility of PVAF in H₂O, the insolubility of the PVAF–iodine complex under conditions where the PVA–iodine complex remains soluble, the temperature-independent high value for the Huggins k ′ slope constant, the greater stability of the PVAF–iodine complex, the shear dependence of the solution viscosity and our inability to form thermally reversible gels by the introduction of fluorine into other water-soluble polymers which are capable of hydrogen bond formation. Infrared dichroism and deuteration measurements do not differentiate between PVA and PVAF. If this conclusion is correct, PVAF is the first vinyl polymer of which we are aware that maintains a helical conformation in solution.     

Effect of solvent for vinyl acetate polymerization on microstructure of poly(vinyl alcohol)

The solution polymerization of vinyl acetate was carried out in several solvents at 0 to 100°C, using 2,2′-azobisisobutyronitrile as initiator. For the resulting poly(vinyl alcohol) (PVA), iodinecoloration, 1,2-glycol structure and tacticity were observed. The pentad tacticity of PVA was estimated from its methine carbon spectra by means of ¹³C-FTNMR spectrometer. Iodine-coloration ability of PVA varied markedly with the type of polymerization solvent and decreased in the following order: phenol > aq. phenol > methyl alcohol > ethyl acetate > DMSO, ethylene carbonate. The syndiotactic fraction in PVA also decreased with polymerization solvent in the same order as that of iodine coloration, while 1,2-glycol content of PVA was not almost affected by polymerization solvent except for phenol and aq. phenol. In solution polymerization performed, effect of polymerization temperature on tacticity was less than that of solvent.     

Crystal growth in syndiotactic poly(vinyl alcohol) hydrogels

Aqueous solutions of syndiotacticity-rich poly(vinyl alcohol) (s-PVA) form gels easily. The optimum condition of growth of the calcium tartrate crystal formed by diffusing calcium chloride into hydrogels containing tartaric acid was studied with use ofs- PVA of a syndiotacticity of 56 % and a degree of polymerization of 1460. The crystal grew in the gel of the concentrations of 2 % s-PVA and of 0.5 N tartaric acid at pH=4. The relation between the formation of Liesegang rings and shear modulus of a gel was studied by diffusing silver nitrate into gels containing potassium chromate. The distance between rings decreased with increasing shear modulus of a gel in the range from 670 to 7500 dyne/cm². The Liesegang rings were not formed for the shear modulus gel for 280 and 16200 dyne/cm₂.     

Morphology and mechanical properties of poly(vinyl alcohol) and starch blends prepared by gelation/crystallization from solutions

 In an attempt to produce biodegradation materials, poly(vinyl alcohol) (PVA)–starch (ST) blends were prepared by gelation/crystallization from semidilute solutions in dimethyl sulfoxide (Me₂SO) and water mixtures and elongated up to 8 times. The content of mixed solvent represented as Me₂SO/H₂O (volume percent) was set to be 60/40 assuring the greatest drawability of PVA homopolymer films. The PVA/ST compositions chosen were 1/1, 1/3, and 1/5. The elongation up to 8 times could be done for the 1/1 blend but any elongation was impossible for blends whose ST content was beyond 50%. When the blends were immersed in water at 20 or 83 °C, the solubility became considerable for an undrawn blend with 1/5 composition and a drawn 1/1 blend with λ=8. To avoid this phenomenon, cross-linking of PVA chains was carried out by formalization under formaldehyde vapor. Significant improvement could be established by the cross-linking of PVA chains. For the 1/1 blend, the amount of ST dissolved in water at 23 °C was less than 3% for the undrawn state and 25% for the drawn film. The decrease in the ST content was enough for use as biodegradation materials. Namely, the water content relating to the biodegradation in soil is obviously different from such a serious experimental condition that a piece of blend film was immersed in a water bath. At temperatures above 0 °C, the storage modulus of the formalization blends became slightly higher than those of the nonformalization blends. The Young's modulus of the drawn films with a draw ratio of 8 times was 2 GPa at 20 °C. Received: 23 June 2000 Accepted: 30 October 2000     

Short branching in poly(vinyl alcohol). III. Some properties of model polymers of short-branched poly(vinyl alcohol)

Melting point, the iodine color reaction, and foam fractionation were studied on model poly(vinyl alcohol) (PVA) having short branches of one or two monomer units in length. An increase in the amount of short branching units caused a marked decrease in color intensity of the PVA–iodine reaction and in the melting point. These tendencies were more remarkable when the short branching was two monomer units in length than when it was one monomer unit. It was also found that foam fractionation of an aqueous PVA solution produced PVA fractions with different degree of short branching, the degree increasing with increase in the fraction number. The color intensity of the PVA–iodine reaction has been confirmed to decrease with increase in the fraction number, but this result cannot be explained solely in terms of the short branching. It is concluded that the phenomenon of foam fractionation of PVA and the iodine color reaction of the fraction appear to be governed by many factors such as molecular weight, stereoregularity, and short branching.     

Synthesis and characterization of poly(phosphon acetal) derivatives of poly(vinyl alcohol)

Preparation of poly(phosphonoacetals) (PPA) by transacetalation of poly(vinyl alcohol) with diethyl-phosphonoacetal is described. PPA with a degree of substitution of 60% is an alcoholsoluble polymer with a glass transition temperature (T_g) of 67°C. High resolution ¹H and ¹³C NMR spectra reveal the presence of hemiacetals alongside the six-membered acetal ring with an approximate ratio of 2:8 of these substituents. A possible correlation between the microtacticity of the parent PVA and the structure of PPA is indicated; the syndiotactic and isotactic sequences on the parent polymer controls the relationship between the two pendant groups.     

Miscibility and thermal stability of poly(vinyl alcohol)/chitosan mixtures

The miscibility and the thermal behaviour of chitosan acetate (ChA) with poly(vinyl alcohol) (PVA) have been investigated by differential scanning calorimetry (DSC), thermogravimetric analysis (TGA) and dynamic mechanical analysis (DMA). Chitosan is blended with poly(vinyl alcohol) in acetic acid solution and this solution is cast to prepare the blend film. From thermal curves the thermal transitions: T_g, T_m and characteristic temperatures of decomposition: T_di, T_max have been determined and compared. The influence of the degree of PVA hydrolysis on the thermal properties of blend systems has been discussed.Based upon the observation on the DSC analysis, the melting point of PVA is decreased when the amount of ChA in the blend film is increased. Though some broadening of the transition curves could be noticed (DSC, TGA and DMA), the obtained results suggest that in the solid ChA/PVA blends the components are poorly miscible. Only PVA sample with relatively low DH = 88% and hence low degree of crystallinity shows partial miscibility with ChA of relatively low molecular weight.     

Miscibility and orientation behavior of poly(vinyl alcohol) / poly(vinyl pyrrolidone) blends

The miscibility of poly(viny1 alcohol)/poly(vinyl pyrrolidone) (PVA/PVP) blends is investigated by differential scanning calorimetry (DSC) and wide-angle x-ray diffraction (WAXD). The molecular orientation induced by uniaxial stretching of the blends is also examined by WAXD and birefringence measurements. It is shown by the DSC thermal analysis that the polymer pair is miscible, since a single glass transition temperature (T_g) is situated between the T_gs of the two homopolymers at every composition. The T_g versus composition curve does not follow a monotonic function but exhibits a cusp point at a PVP volume fraction of a little under 0.7, as in a case predicted by Kovacs' theory. The presence of a specific intermolecular interaction between the two polymers is suggested by an observed systematic depression in the melting point of the PVA component. A negative value of the polymer-polymer interaction parameter, χ₁₂ = 0.35 (at 513 K), is estimated from a thermodynamic approach via a control experiment using samples crystallized isothermally at various temperatures. The extent of optical birefringence (Δn) of the drawn blends decreases drastically with increasing PVP content up to 80 wt %, when compared at a given draw ratio, and ultimately Δn is found to change from positive to negative at a critical PVP concentration of a little over 80 wt %. Discussion of the molecular orientation behavior takes into consideration a birefringence compensation effect in the miscible amorphous phase due to positive and negative contributions of oriented PVA and PVP, respectively.     

Characterization of poly(vinyl alcohol) during the emulsion polymerization of vinyl acetate using poly(vinyl alcohol) as emulsifier

During the emulsion polymerization of vinyl acetate (VAc) using poly(vinyl alcohol) (PVA) as stabilizer and potassium persulfate as initiator, the VAc reacts with PVA forming PVA-graft-PVAc. When the grafted polymer reaches a critical size it becomes water-insoluble and precipitates from the aqueous phase contributing to the formation of polymer particles. Since particle formation and therefore the properties of the final latex will depend on the degree of grafting, it is important to quantify and to characterize the grafted PVA. In this work, the quantitative separation and characterization of the grafted water-insoluble PVA was carried out by a two-step selective solubilization of the PVAc latex, first with acetonitrile to separate PVAc homopolymer, followed by water to separate the water-soluble PVA from the remaining acetonitrile-insoluble material. After the separation, the water-soluble and water-insoluble PVA were characterized by Fourier Transform Infrared (FTIR) spectroscopy and ¹H and ¹³C nuclear magnetic resonance (NMR) analyses, from which the details of the PVA-graft-PVAc structure were obtained. © 1996 John Wiley & Sons, Inc.     

Synthesis of high-molecular-weight poly(vinyl alcohol) with high yield by novel one-batch suspension polymerization of vinyl acetate and saponification

Generally, owing to tautomerism of vinyl alcohol monomer, poly(vinyl alcohol) (PVA) cannot be obtained by direct polymerization but it can be obtained by the saponification of poly(vinyl ester) precursors such as poly(vinyl acetate) (PVAc). In this study, to obtain high-molecular-weight (HMW) PVA with high yield through a one-batch method, we tried continuous saponification of PVAc prepared by suspension polymerization of vinyl acetate (VAc). We controlled various polymerization conditions, such as polymerization temperature, initiator concentration, suspending agent concentration, agitation speed, and VAc/water ratio, and obtained PVAc with a maximum conversion of VAc into PVAc of over 95-98%. PVA beads having various molecular parameters were prepared by continuous saponification of PVAc microspheres. Despite our employing a one-batch process, a maximum degree of saponification of 99.9% could be obtained. Continuous heterogeneous saponification of prepared PVAc yielded HMW PVA having a number-average degree of polymerization of 2,500-5,500, a syndiotactic diad content of 51-52%, and degree of saponification of 85.0-99.9%.     

Synthesis of water‐soluble single‐walled carbon nanotubes and its application in poly(vinyl alcohol) composites

A new type of water‐soluble single‐walled carbon nanotubes (SWNTs) was synthesized by grafting of dodecyl quaternary ammonium bromides. Results of Fourier transform infrared and proton nuclear magnetic resonance spectroscopic analyses confirmed the successful synthesis. Water‐soluble performance of functionalized SWNTs, i.e. N⁺‐SWNTs, has been studied in terms of solubility and stability. It was found that the solubility could reach up to 110 mg.l^?1 and as‐prepared solution possesses a good stability over the PH range of 6.87–11.25. Based on these properties, one of the important applications of N⁺‐SWNTs was demonstrated to prepare poly(vinyl alcohol) (PVA) composites. Owing to critical issues of uniform dispersion and enhanced interfacial PVA‐nanotube interaction having been simultaneously resolved to a reasonable extent, the composite film with only 0.3 wt% N⁺‐SWNTs showed an increase of 33% and 32% in tensile strength and Young's modulus, respectively, over neat PVA film. Moreover, a high optical quality and slightly increased glass transition temperature were also observed. Copyright © 2012 John Wiley & Sons, Ltd.     

Low temperature suspension polymerization of vinyl acetate using 2,2′-azobis(2,4-dimethylvaleronitrile) for the preparation of high molecular weight poly(vinyl alcohol) with high yield

 To obtain high molecular weight (HMW) poly(vinyl acetate) (PVAc) with high conversion and high linearity for a precursor of HMW poly(vinyl alcohol) (PVA), vinyl acetate (VAc) was suspension-poly-merized using a low-temperature initiator, 2,2′-azobis (2,4-dimethyl-valeronitrile) (ADMVN), and the effects of polymerization conditions on the polymerization behavior and molecular structures of PVAc and PVA prepared by saponifying PVAc were investigated. On the whole, the experimental results well corres-ponded to the theoretically predicted tendencies. Suspension polymerization was slightly inferior to bulk polymerization in increasing molecular weight of PVA. In contrast, the former was absolutely superior to the latter in increasing conversion of the polymer, which indicated that the suspension polymerization rate of VAc was faster than the bulk one. These effects could be explained by a kinetic order of ADMVN concentration calculated by initial-rate method and an activation energy difference of polymerization obtained from the Arrhenius plot. Suspension polymerization at 30 °C by adopting ADMVN proved to be successful in obtaining PVA of HMW (number-average degree of polymerization (P _n)): (4200–5800) and of high yield (ultimate conversion of VAc into PVAc: 85–95%) with diminishing heat generated during polymerization. In the case of bulk polymerization of VAc at the same conditions, maximum P _n and conversion of 5200–6200 and 20–30% was obtained, respectively. The P _n, lightness, and syndiotacticity were higher with PVA prepared from PVAc polymerized at lower temperatures. Received: 10 February 1998 Accepted: 15 April 1998     

Thermosensitive poly(methyl methacrylate) emulsion prepared in the presence of poly(vinyl alcohol) with a cloud point as a protective colloid

An emulsion of poly(methyl methacrylate) (PMMA) was prepared using poly(vinyl alcohol) (PVA) of low degree of hydrolysis with a cloud point as a protective colloid. The behaviour of an aqueous solution of PVA with 80% degree of hydrolysis was first investigated in terms of the Huggins constant in viscometry. MMA was polymerized using the PVA at 20 °C, where no abnormality in the aqueous PVA was observed. The change in transmittance of the emulsion observed with a UV–vis photometer revealed that in the case of UV light of wavelength 370 nm, the transmittance decreased markedly at around 30 °C with an increase in temperature, and then increased with a decrease in temperature. The thermosensitive property resulted from PVA with a low degree of hydrolysis with a cloud point, at a higher temperature of which the PVA loses solubility in water owing to weakening of the hydrogen bond between PVA molecules and water.