三聚氰胺三聚硫氰酸盐的合成

以三聚氰胺和三聚硫氰酸为原料合成了一种新型含硫三聚氰胺基阻燃剂——三聚氰胺三聚硫氰酸盐(MSA),其结构和热性能经1H NMR,13C NMR,FT-IR,元素分析和TGA表征。确定了合成MSA的最优工艺条件为:去离子水为溶剂,三聚硫氰酸和三聚氰胺摩尔比为1∶1,反应时间为3 h。TGA分析表明:MSA失重5%时,温度为308.8℃,600℃时分解基本完全,残碳率为0.86%。     

三聚氰胺焦磷酸盐阻燃剂的合成及性能表征

三聚氰胺焦磷酸盐自膨胀阻燃剂[1]无卤、低烟、低毒,其热解温度与被阻燃材料的降解温度的匹配,效果很好。本文合成了三聚氰胺焦磷酸盐(MPP)[2],用元素分析,XRD、TG、DSC、IR等表征,并对其阻燃性能进行了测定,讨论了阻燃机理。1　实验部分1.1　仪器与试剂三聚氰胺(化学纯,含量不少于98.5%,北京化工厂);焦磷酸钠(Na4P2O7·10H2O,分析纯,含量不少于99.0%,上海科昌精细化学品公司);浓硫酸(分析纯,成都新都金牛王化工厂);硝酸(分析纯,成都有机化学试剂厂)。岛津TG 50H热重分析仪和DSC 50H差热分析仪;PerKin Eimer240C元素分析仪;…     

三季戊四醇亚磷酸酯阻燃剂的合成及应用研究

以三季戊四醇(TPE)、亚磷酸三苯酯(TPP)为反应原料,氢氧化钠为催化剂,采用非溶剂酯交换一步法合成了三季戊四醇亚磷酸酯膨胀型阻燃剂。用红外光谱与元素分析初步确定了三季戊四醇亚磷酸酯类的物质。热分析表明,10％的失重所对应的温度为122℃,50％的失重对应的温度为371℃;其失重速率最大时的峰顶温度为329℃;在500℃时的成炭量高达40％。以三季戊四醇亚磷酸酯和三聚氰胺复配阻燃的环氧树脂,添加量为19％时其极限氧指数(LOI)为35％,通过了UL94V-0级,表明该阻燃剂具有优良的阻燃性能。     

三聚氰胺聚磷酸盐/季戊四醇配比、协效剂组及表面改性对聚丙烯基木塑复合材料的膨胀阻燃影响

通过极限氧指数(LOI)、线性燃烧速率(LBR)、热重分析和锥形量热分析等技术手段研究膨胀型阻燃剂(IFRs)中三聚氰胺聚磷酸盐(MPP)和季戊四醇(PER)的质量比、组成为m(MgO):m(可膨胀石墨,EG):m(SiO₂)=1:5:5的协效剂组(MgO/EG/SiO₂)和硅烷偶联剂(KH550)对聚丙烯基木塑复合材料(WPC)阻燃性能的影响。 结果表明,当IFRs中m(MPP):m(PER)=23:2(IFRs-M1)、质量分数为25%时的阻燃性能最佳,膨胀阻燃复合材料WPC/IFRs-M1的LOI和LBR分别为27.1%和3.89 mm/min,较未添加的WPC分别提高48.1%和下降89.79%,燃烧时的热释放速率、总热释放量、总烟释放量和CO₂释放量分别降低了76.2%、50.1%、6.9%和65.4%,600 ℃时的残炭率提高了498.3%。 协效剂组和KH550表面处理均可进一步改善WPC/IFRs-M1的阻燃性能,均对IFRs-M1具有良好的阻燃增效作用。 相比于WPC/IFRs-M1,同时用这两种阻燃增效手段的WPC/IFRs-M1/MgO/EG/SiO₂/KH550,其LOI提高了3.7%,LBR降低了20.3%;材料的热稳定性明显提高,热失重降低;燃烧时的热释放速率、总热释放量、总烟释放量和CO₂释放量分别降低了36.5%、37.6%、57.5%和33.33%,600 ℃时的残炭率提高了84.02%,显示出二者更好的协同效应。     

接枝三聚氰胺粘胶纤维的合成及优化工艺

以表面羧基化粘胶纤维为基材,以三聚氰胺为阻燃功能基,二环己基碳二亚胺(DCC)为交联剂,合成接枝三聚氰胺粘胶纤维并表征其形貌、力学及热性能,探索其优化合成工艺。合成接枝三聚氰胺粘胶纤维的优化工艺为:DCC用量为羧基化粘胶纤维质量的0.6%,温度65℃,pH4.0,在此条件下反应2h,三聚氰胺对羧基化粘胶纤维的接枝率达到了5.57%。接枝三聚氰胺粘胶纤维其平均直径为4.643μm;其干态强度与干态断裂伸长率分别增加了20.99%、18.13%;接枝三聚氰胺粘胶纤维的LOI为29.2%,燃烧时间为26.9s,分别比粘胶纤维增加62.2%和76.97%,热释放量减少10.12%,有显著的阻燃效果。     

三聚氰胺聚磷酸盐阻燃剂的合成与表征

采用硅钨酸为催化剂,在甲醇反应介质中由三聚氰胺与聚磷酸反应制得三聚氰胺聚磷酸盐,用元素分析、IR、XRD、TG与DSC等对其进行了分析和表征,并对其阻燃性能进行了评价。从热分析可知,当温度升至684．8℃时,其热损失残余量为43．52％;在653．5℃时有1明显吸热峰,吸热量为629．5J/g涂覆含三聚氰胺磷酸盐的防火涂料的5层板在模拟实际火灾发生情况下,耐火极限为16min,涂料发泡倍数为50-60倍。     

三聚氰胺在双色谱柱串联模式下的色谱保留研究

研究了亲水相互作用色谱柱串联C_(18)柱上三聚氰胺的色谱保留,并应用牛奶基质中三聚氰胺的高效分离。将HILIC柱与C_(18)柱串联,研究不同色谱柱串联顺序及色谱分离条件下三聚氰胺的保留情况,结果表明:当流动相为乙腈-乙酸铵(10mmol/L)=85∶15(v/v)、柱温30℃、流速0.75mL/min、检测波长220nm、HILIC柱在前C_(18)柱在后串联时,三聚氰胺分离效果最佳。在最佳的色谱条件下,对市售牛奶进行测定,未检测出三聚氰胺,加标回收率在81.1%～119%,三聚氰胺在双柱模式下分析效果良好。     

反应性挤出加工制备无卤阻燃高分子材料

聚合物反应性加工集聚合物加工与化学反应为一体,以聚合物加工装置为反应器,通过聚合物加工过程中的化学反应形成新物质和新结构,实现高分子材料的高性能化和功能化,是高分子材料科学的研究前沿之一.本文简要介绍了我们研究小组近年来采用反应性挤出加工制备高性能无卤阻燃高分子材料方面的研究进展.利用反应性挤出加工剪切力强、温度可控以及易于传质传热的特点实现了常规方法难以合成的高黏阻燃剂三聚氰胺磷酸盐季戊四醇酯（MPP）和三聚氰胺氰尿酸（MCA）的高效合成,制备了综合性能优良的聚丙烯/MPP、尼龙6/MCA等无卤阻燃高分子材料.研究所涉及的化学和物理方法,为聚合物无卤阻燃提供了高效、经济、环保和易于工业化的新技术,并拓宽了聚合物反应性加工的应用领域.     

干法制备磷-氮膨胀型阻燃剂的研究

以磷酸、五氧化二磷、季戊四醇和三聚氰胺为原料,采用干法(不添加任何溶剂)合成了一种磷-氮膨胀型阻燃剂。IR分析发现合成阻燃剂具有与磷酸酯三聚氰胺盐类似的P=O和P-O-C双环结构。反应温度、时间和原料配比对酯化反应有明显的影响。酯化反应温度宜控制在120-130℃之间,反应时间2.5小时,加入五氧化二磷可以提高酯化反应的转化率,磷酸与五氧化二磷的摩尔比控制在2:1为宜。热重分析表明,该阻燃剂的起始分解温度为190℃左右,700℃时的成炭率约为30%。该阻燃剂受热后膨胀倍数约为30-50倍,SEM分析发现,阻燃剂膨胀炭层外表面连续、平滑、颗粒之间连结紧密,炭层为内部为多孔结构,空隙大小分布均匀,孔径约为150-200μm之间,这样的泡层结构能更好的起到隔热的效果。     

阻燃剂MCA的高压法合成工艺研究

以三聚氰胺和氰尿酸为原料,以水为溶剂,考察了高压法合成阻燃剂MCA的工艺。在反应压力为120 KPa、三聚氰胺与氰尿酸的摩尔比约为1∶1.02下,采用改变单一因素的方法探讨了在不同温度、压力、反应时间及不同p H值等情况下对反应结果的影响,得出较优的工艺条件为反应时间为1.5 h、反应的最佳温度为105℃、p H值保持在7左右最佳,在此条件下,产品纯度可达98%以上,产品质量稳定。     

Reaction of melamine phosphate with pentaerythritol and its products for flame retardation of polypropylene

Due to being halogen‐free, non‐toxic, non‐erosive and environmentally friendly, melamine‐based flame retardants are attracting more and more attention. As a melamine‐based intumescent flame retardant, in this study the melamine salt of pentaerythritol phosphate (MPP) was prepared from melamine phosphate (MP) and pentaerythritol (PER). The reaction of MP with PER was then systematically investigated. The reaction product MPP was utilized to flame‐retard polypropylene (PP). FT‐IR, TGA and DSC were used to characterize MPP and also to investigate the reaction of MP and PER in depth. The experimental results show that MPP has good thermal stability and matched decomposition temperature with that of PP, making it suitable for flame retarding of PP. Also, MPP is melting‐blendable due to its softening during the heating process. The structure of MPP at a MP:PER molar ratio of 2.0 was confirmed as the same to that of the product synthesized from phosphorus oxychloride, pentaerythritol and melamine. The reaction of MP with PER was greatly influenced by the MP:PER proportion, reaction temperature and reaction time, rather than the physical state of PER, and the reaction mechanism of MP with PER was proposed. The prepared flame‐retarded polypropylene composite with 35 wt% intumescent flame‐retardant MPP has a flame retarding level of 3.2 mm UL 94 V‐0, tensile strength 27.0 MPa, Young's modulus 2442 MPa and Izod notched impact strength 3.8 kJ/m². Copyright © 2007 John Wiley & Sons, Ltd.     

八乙烯基多面体低聚倍半硅氧烷-N-异丙基丙烯酰胺共聚物有机-无机杂化水凝胶的合成与表征

以N-异丙基丙烯酰胺(NIPAM)和八乙烯基笼形低聚倍半硅氧烷(OVPOSS)为单体,通过溶液自由基共聚合成了一系列P(OVPOSS-co-NIPAM)有机-无机杂化水凝胶.采用傅立叶红外光谱(FTIR)、扫描电镜(SEM)、X-射线衍射(XRD)、示差扫描量热仪(DSC)、热重分析仪(TGA)和动态粘弹谱仪(DMA)对其结构与性能进行了研究.结果表明可以通过控制投料比来调节P(OVPOSS-co-NIPAM)杂化水凝胶中POSS的实际含量;P(OVPOSS-co-NIPAM)杂化水凝胶的微观形貌为孔洞结构,随POSS含量的增加,孔径逐渐减小;所合成的P(OVPOSS-co-NIPAM)杂化水凝胶均具有温敏性,随着POSS含量的增加,其最低临界溶解温度(LCST)由33.0℃降低至30.0℃,均低于常规水凝胶(33.7℃);POSS的引入使PNIPAM水凝胶的玻璃化转变温度(Tg)由142℃升至148℃,并改善了其热稳定性和力学强度.     

Flame retardancy and thermal degradation of intumescent flame retardant polypropylene with MP/TPMP

The performances of the novel intumescent flame retardant (IFR) polypropylene (PP) composites containing melamine phosphate (MP) and tris(1‐oxo‐2,6,7‐trioxa‐1‐phosphabicyclo[2,2,2]methylene‐4)phosphate (TPMP) were investigated. The flame retardancy of IFR‐PP system was characterized by limiting oxygen index (LOI) and UL 94 and cone calorimeter. The morphology of the char obtained after cone calorimeter testing was studied by scanning electron microscopy (SEM). The thermal oxidative degradation (TOD) of the composites was investigated by using thermogravimetric analysis (TGA) and real‐time Fourier transform infrared spectroscopy (RT‐FTIR). Compared with the PP/ TPMP or PP/ MP binary composite, at the same addition level, the LOI values of the PP/MP/TPMP ternary composites increase and reach V‐0 at the suitable MP/TPMP ratio. The results of TGA and RT‐FTIR showed the existence of the interaction between IFR and PP. Copyright © 2008 John Wiley & Sons, Ltd.     

多壁碳纳米管对聚甲醛性能的影响

将多壁碳纳米管(MWCNTs)和聚甲醛(POM)在转矩流变仪中熔融混合得到POM/MWCNT复合材料.研究了复合材料的形态,导热性能,导电性能,流变性能和结晶性能.结果表明,MWCNTs在没有经过处理的情况下能够均匀地分散在POM基体中;当向POM中添加1.0 wt%含量MWCNTs时,复合材料的导热系数上升到0.5289 W/(K m),比纯POM的导热系数0.198 W/(K m)提高1.5倍,通过有效介质方法(EMA)验证了体系导热系数提高幅度不大的原因是MWCNTs与POM之间形成了很高的界面热阻;当MWCNTs的含量为1.0 wt%时,体系产生了导电逾渗效应,逾渗值在0.5 wt%~1.0 wt%之间;MWCNTs对POM有显著的成核作用,当向POM中添加0.5 wt%含量的MWCNTs时,POM的结晶温度提高6℃左右,但当MWCNTs的添加量进一步增加时,结晶温度几乎不再变化,成核效果呈现"饱和"状态.另外,材料的复数黏度,储能模量和损耗模量随MWCNTs含量的增加而增加.     

新型P－N－Si无卤阻燃剂的合成及其在棉纤维中的应用

以二氯磷酸苯酯(1)和γ-氨丙基三乙氧基硅烷(2)为原料,合成了一种新型的P－N－Si三元无卤阻燃剂--苯氧基-双-(三乙氧基硅丙基)磷酰胺(3),其结构经¹H NMR, ³¹P NMR和FT-IR表征。研究了溶剂,反应温度,反应时间,投料比r［n(2) : n(1)］和缚酸剂对3产率的影响。结果表明:在最佳合成条件［THF为溶剂,三乙胺为缚酸剂,1 8 mmol, r=2.4,于40 ℃反应6 h］下, 3的产率为88.2%。利用TGA测试了3的阻燃性能。结果表明：3的初始分解温度为150 ℃, 600 ℃残炭为14.6%。3在棉纤维(c)中的添加量为15%(质量百分数,即c-3¹⁵)时,600 ℃残炭为33.4%,高于c(7.6%)。     

毛竹屑与玉米淀粉共液化产物制备聚氨酯泡沫研究

采用单因素试验设计,研究了液化剂组成、液比以及毛竹屑与淀粉的比例对液化产物理化性质、及所制备的聚氨酯泡沫材料的物理力学指标影响.结果显示当以50%乙二醇+50%碳酸亚乙酯混合物作为液化剂、添加相当于液化剂质量3%的浓硫酸为催化剂、在(150±5)℃(油浴)和常压条件下,液化150min,搅拌速度30r/min,取得本试验条件下最好的竹屑液化效果,液化产物中竹屑含量25%,残渣率3.96%,但该液化产物中天然聚合物碎片含量少,所制备的聚氨酯泡沫材料塌陷;竹屑与玉米淀粉共液化有效提高了液化产物中生物质的含量,但占液化剂质量25%竹屑+占液化剂质量125%玉米淀粉共液化产物粘度太高(8.85Pa.s);而20%竹屑+130%玉米淀粉的共液化产物与4,4′-二苯基甲烷二异氰酸酯以及各种助剂按异氰酸酯基/羟基摩尔比为1.1配合时,所制备的聚氨酯泡沫材料表观密度为33.6kg/m3、压缩强度118kPa、弹性模量6.91MPa,在周年生物降解试验中,该生物质基聚氨酯硬质泡沫失重率为12.63%.     

Effect of polyborazine additive on thermolysis of polyphenylsilane and polyvinylsilane

To improve the ceramic residue yields and processabilities of polyphenylsilane (PPS) and polyvinylsilane (PVS), polyborazine (PBN) was employed as an additive. The ceramic residue yield of PPS increased from an original 39wt% to 65wt%, and of PVS from an original 26wt% to 64wt% by simply heating with 1wt% PBN at 70 °C. Furthermore, low viscous PPS and PVS were transformed into highly viscous polymers, which were found to be suitable for hand drawing into green fibers. The enhanced properties were attributed to an increased molecular weight, as analyzed by GPC. ¹H-NMR and ²⁹Si-NMR spectra suggested that dehydrocoupling of SiH₃ in PVS and SiH in PPS by PBN was responsible for the improved ceramic yields.     

Manufacturing,thermal stability,and flammability properties of polypropylene containing new single molecule intumescent flame retardant

Melamine salt of pentaerythritol phosphate kaolin (MPPK) was synthesized by the reaction of pentaerythritol phosphate with kaolin (K) and melamine. The structure of MPPK was confirmed by EDXS, ¹H NMR, FTIR, and XRD. MPPK was blended with polypropylene (PP) at different loading levels. Thermogravimetric analysis (TGA) results showed that MPPK improved the thermal stability of PP at high temperatures in all PP composites. Vertical burning rate test manifested that PP composites can achieve V0 at 20% and 25% MPPK loading levels. Cone calorimeter data exhibited that addition of 25% MPPK to PP reduced peak of heat release rate (pHRR) and total heat release (THR) by 86% and 76% and increased the char residue after test to 67%. The results of PP/25% MPPK composite were compared with the data obtained from PP containing 25% K and 25% of traditional intumescent flame retardant composed of melamine phosphate (MP), pentaerythritol (PE), and K. The outcomes indicated that MPPK was more efficient in flame retardancy than the other systems. The digital photographs and SEM images for char residue demonstrated that MPPK succeeded in forming cellular and coherent char layer on the PP surface. The main advantage of adding 25% MPPK to PP was its ability to preserve nearly the inner half of the sample without burning after cone calorimeter test.     

Fire‐safe agent integrated with oyster shell and melamine polyphosphate for thermoplastic polyurethane

At present, thermoplastic polyurethane (TPU) is widely used, but there are still many defects in fire safety, such as burning with heavy smoke and dripping. In this article, OS@MP was synthesized by modifying oyster shell (OS) powder with melamine polyphosphate (MP) and then served as fire‐safe agent for TPU. The fire performance of TPU composites were investigated using microscale combustion colorimeter (MCC), cone calorimeter test (CCT), smoke density test (SDT), and thermogravimetric analysis/Fourier transform infrared (TG‐FTIR) spectrum analysis. The MCC and CCT results revealed that OS@MP could reduce the fire hazards of TPU composites. The peak heat release rate (pHRR) of the sample with 10.0 wt% OS@MP decreased to 170.86 kW/m² from 1772.37 kW/m² for pure TPU. And, the SDT results showed that OS@MP could significantly reduce the smoke production of TPU composites. The TG‐FTIR also confirmed that the noncombustible gases (including CO₂, ammonia, and water vapor) produced by OS@MP have played a reinforcing role in TPU composites as well as a char formed on the surface of composites, which could act as a barrier to prevent the heat and air, reinforce the fire safety of TPU.