Numerical simulations of cessation flows of a Bingham plastic with the augmented Lagrangian method

The augmented Lagrangian/Uzawa method has been used to study benchmark one-dimensional cessation flow problems of a Bingham fluid, such as the plane Couette flow, and the plane, round, and annular Poiseuille flows. The calculated stopping times agree well with available theoretical upper bounds for the whole range of Bingham numbers and with previous numerical results. The applied method allows for easy determination of the yielded and unyielded regions. The evolution of the rigid zones in these unsteady flows is presented. It is demonstrated that the appearance of an unyielded zone near the wall occurs for any non-zero Bingham number not only in the case of a round tube but also in the case of an annular tube of small radii ratio. The advantages of using the present method instead of regularizing the constitutive equation are also discussed.     

Cessation of Couette and Poiseuille flows of a Bingham plastic and finite stopping times

We solve the one-dimensional cessation Couette and Poiseuille flows of a Bingham plastic using the regularized constitutive equation proposed by Papanastasiou and employing finite elements in space and a fully implicit scheme in time. The numerical calculations confirm previous theoretical findings that the stopping times are finite when the yield stress is nonzero. The decay of the volumetric flow rate, which is exponential in the Newtonian case, is accelerated and eventually becomes linear as the yield stress is increased. In all flows studied, the calculated stopping times are just below the theoretical upper bounds, which indicates that the latter are tight.     

Numerical simulation of Taylor Couette flow of Bingham fluids

The Bingham fluid flow between two concentric cylinders is studied using numerical simulation. The cylinders are assumed to rotate independently, and with an imposed axial sliding. The flow field is decomposed with linearity arguments of the base circular Couette shear flow and corresponding deviation field. The numerical methods are based on the expression of the deviation field in terms of complete sets of orthogonal functions and Chebyshev series. The Galerkin projection method is used with the pressure term being eliminated. The Adams Bashforth scheme is adopted for time marching. The results show that the vortices are squeezed toward the inner cylinder due to the effect of yield stress. When the outer cylinder is held stationary, the yield stress plays a role in weakening the vortex flow. However, for the co-rotation situation, the vortex flow is initially strengthened with an increase of yield stress, and then weakened as the yield stress is raised large enough. The annular unyielded regions emerge and stick to the outer cylinder. In case of Taylor Couette flow with an imposed axial sliding, a spiral vortex flow is visible with spiral unyielded region being obtained.     

Bingham fluid simulation with the incompressible lattice Boltzmann model

The Bingham fluid flow is numerically studied using the lattice Boltzmann method by incorporating the Papanastasiou exponential modification approach. The He–Luo incompressible lattice Boltzmann model is employed to avoid numerical instability usually encountered in non-Newtonian fluid simulations due to a strong non-linear relationship between the shear rate tensor and the rate-of-strain tensor. First, the value of the regularization parameter in Bingham fluid mimicking is analyzed and a method to determine the value is proposed. Then, the model is validated by pressure-driven planar channel flow and planar sudden expansion flow. The velocity profiles for the pressure-driven planar channel flow are in good agreement with analytical solutions. The calculated reattachment lengths for a 2:1 planar sudden expansion flow also agree well with the available data. Finally, the Bingham flow over a cavity is studied, and the streamlines and yielded/unyielded regions are discussed.     

Numerical simulations of complex yield-stress fluid flows

Viscoplasticity is characterized by a yield stress, below which the materials will not deform and above which they will deform and flow according to different constitutive relations. Viscoplastic models include the Bingham plastic, the Herschel-Bulkley model and the Casson model. All of these ideal models are discontinuous. Analytical solutions exist for such models in simple flows. For general flow fields, it is necessary to develop numerical techniques to track down yielded/unyielded regions. This can be avoided by introducing into the models a regularization parameter, which facilitates the solution process and produces virtually the same results as the ideal models by the right choice of its value. This work reviews several benchmark problems of viscoplastic flows, such as entry and exit flows from dies, flows around a sphere and a bubble and squeeze flows. Examples are also given for typical processing flows of viscoplastic materials, where the extent and shape of the yielded/unyielded regions are clearly shown. The above-mentioned viscoplastic models leave undetermined the stress and elastic deformation in the solid region. Moreover, deviations have been reported between predictions with these models and experiments for flows around particles using Carbopol, one of the very often used and heretofore widely accepted as a simple “viscoplastic” fluid. These have been partially remedied in very recent studies using the elastoviscoplastic models proposed by Saramito.     

Viscoplastic flow around a cylinder kept between parallel plates

Numerical simulations have been undertaken for the creeping pressure-driven flow of a Bingham plastic past a cylinder kept between parallel plates. Different gap/cylinder diameter ratios have been studied ranging from 2:1 to 50:1. The Bingham constitutive equation is used with an appropriate modification proposed by Papanastasiou, which applies everywhere in the flow field in both the yielded and practically unyielded regions. The emphasis is on determining the extent and shape of yielded/unyielded regions along with the drag coefficient for a wide range of Bingham numbers. The present results extend previous simulations for creeping flow of a cylinder in an infinite medium and provide calculations of the drag coefficient around a cylinder in the case of wall effects.     

Creeping motion of a sphere in tubes filled with Herschel–Bulkley fluids

Previous numerical simulations for the flow of Bingham plastics past a sphere contained in cylindrical tubes of different diameter ratios are extended to Herschel–Bulkley fluids with the purpose of comparing them with experiments. The emphasis is on determining the extent and shape of yielded/unyielded regions along with the drag coefficient as a function of the pertinent dimensionless groups. Good overall agreement is obtained between the numerical results and the experimental studies.     

Lattice Boltzmann simulations of viscoplastic fluid flows through complex flow channels

We present the results of lattice Boltzmann (LB) simulations for the planar-flow of viscoplastic fluids through complex flow channels. In this study, the Bingham and Casson model fluids are covered as viscoplastic fluid. The Papanastasiou (modified Bingham) model and the modified Casson model are employed in our LB simulations. The Bingham number is an essential physical parameter when considering viscoplastic fluid flows and the modified Bingham number is proposed for modified viscoplastic models. When the value of the modified Bingham number agrees with that of the “normal” Bingham number, viscoplastic fluid flows formulated by modified viscoplastic models strictly reproduce the flow behavior of the ideal viscoplastic fluids. LB simulations are extensively performed for viscoplastic fluid flows through complex flow channels with rectangular and circular obstacles. It is shown that the LB method (LBM) allows us to successfully compute the flow behavior of viscoplastic fluids in various complicated-flow channels with rectangular and circular obstacles. For even low Re and high Bn numbers corresponding to plastic-property dominant condition, it is clearly manifested that the viscosity for both the viscoplastic fluids is largely decreased around solid obstacles. Also, it is shown that the viscosity profile is quite different between both the viscoplastic fluids due to the inherent nature of the models. The viscosity of the Bingham fluid sharply drops down close to the plastic viscosity, whereas the viscosity of the Casson fluid does not rapidly fall. From this study, it is demonstrated that the LBM can be also an effective methodology for computing viscoplastic fluid flows through complex channels including circular obstacles.     

Finite stopping time problems and rheometry of Bingham fluids

It is shown that steady channel, simple shear and Couette flows of a Bingham fluid come to rest in a finite amount of time, if either the applied pressure falls below a critical value, or the moving boundaries are brought to rest. An explicit formula for a bound on the finite stopping time in each case is derived. This bound depends on the density, the viscosity, the yield stress, a new geometric constant, and the least eigenvalue of the second order linear differential operator for the interval under consideration.     

Cessation of Newtonian circular and plane Couette flows with wall slip and non-zero slip yield stress

We solve analytically the cessation flows of a Newtonian fluid in circular and plane Couette geometries assuming that wall slip occurs provided that the wall shear stress exceeds a critical threshold, the slip yield stress. In steady-state, slip occurs only beyond a critical value of the angular velocity of the rotating inner cylinder in circular Couette flow or of the speed of the moving upper plate in plane Couette flow. Hence, in cessation, the classical no-slip solution holds if the corresponding wall speed is below the critical value. Otherwise, slip occurs only initially along both walls. Beyond a first critical time, slip along the fixed wall ceases, and beyond a second critical time slip ceases also along the initially moving wall. Beyond this second critical time no slip is observed and the decay of the velocity is faster. The velocity decays exponentially in all regimes and the decay is reduced with slip. The effects of slip and the slip yield stress are discussed.     

Free surface effects in squeeze flow of Bingham plastics

New results for the squeeze flow of Bingham plastics show the shape of the free surface in quasi-steady-state simulations, and its effect on the yielded/unyielded regions and the squeeze force. The present simulation results are obtained for both planar and axisymmetric geometries as in our previous paper [A. Matsoukas, E. Mitsoulis, Geometry effects in squeeze flow of Bingham plastics, J. Non-Newtonian Fluid Mech. 109 (2003) 231–240] and for aspect ratios ranging from 0.01 to 1. Bigger aspect ratios produce more free surface movement relative to the disk radius or plate length, but less movement relative to the gap. Planar geometries give more free surface movement than axisymmetric ones. Viscoplasticity serves to reduce the free surface movement and its deformation. In some cases of planar geometries and big aspect ratios, unyielded regions appear at the free surface, while the small unyielded regions near the center of the disks or plates are not affected. Including the free surface in the calculations of the squeeze force adds a small percentage to the values depending on aspect ratio and Bingham number. The previously fitted easy-to-use equations are corrected to account for that effect.     

Computations with viscoplastic and viscoelastoplastic fluids

This numerical study focuses on regularised Bingham-type and viscoelastoplastic fluids, performing simulations for 4:1:4 contraction?Cexpansion flow with a hybrid finite element?Cfinite volume subcell scheme. The work explores the viscoplastic regime, via the Bingham?CPapanastasiou model, and extends this into the viscoelastoplastic regime through the Papanastasiou?COldroyd model. Our findings reveal the significant impact that elevation has in yield stress parameters, and in sharpening of the stress singularity from that of the Oldroyd/Newtonian models to the ideal Bingham form. Such aspects are covered in field response via vortex behaviour, pressure-drops, stress field structures and yielded?Cunyielded zones. With rising yield stress parameters, vortex trends reflect suppression in both upstream and downstream vortices. Viscoelastoplasticity, with its additional elasticity properties, tends to disturb upstream?Cdownstream vortex symmetry balance, with knock-on effects according to solvent-fraction and level of elasticity. Yield fronts are traced with increasing yield stress influences, revealing locations where relatively unyielded material aggregates. Analysis of pressure drop data reveals significant increases in the viscoplastic Bingham?CPapanastasiou case, O (12%) above the equivalent Newtonian fluid, that are reduced to 8% total contribution increase in the viscoelastoplastic Papanastasiou?COldroyd case. This may be argued to be a consequence of strengthening in first normal stress effects.     

Unsteady simple shear flow in a viscoplastic fluid: comparison between analytical and numerical solutions

In this paper, an unsteady flow of a viscoplastic fluid for simple shear flow geometry is solved numerically using two regularizing functions to overcome the discontinuity for zero shear rate of the Bingham constitutive law. The adopted models are the well-known Papanastasiou relation and one based on the error function. The numerical results are compared with the analytical solution of the same problem obtained by Sekimoto (J Non-Newton Fluid Mech 39:107–113, 1991). The analysis of the results emphasizes that the errors are much smaller in the yielded than in the unyielded region. The models approximate closer the ideal Bingham model as the regularization parameters increase. The differences between the models tend to vanish as the regularization parameters are at least greater than 10⁵.     

Multi-layer channel flows with yield stress fluids

We present results of a computational study of visco-plastically lubricated plane channel multi-layer flows, in which the yield stress fluid layers are unyielded at the interface. We demonstrate that symmetric 3-layer flows may be established for wide ranges of viscosity ratio (m), Bingham number (B) and interface position (y_i), for Reynolds numbers Re ≤ 100. Here an inner Newtonian layer is sandwiched between 2 layers of Bingham fluid. Results are presented illustrating the variation of development length with the main dimensionless parameters and for different inlet sizes. We also show that these flows may be initiated by injecting either fluid into a steady flow of the other fluid. The flows are established quicker when the core fluid is injected into a channel already full of the outer fluid. In situations where the inner fluid flow rate is dominant we observed inertial symmetry breaking in the symmetric start-up flows as Re was increased. Asymmetry is also observed in studying temporal nonlinear stability of these flows, which appear stable up to moderate Re and significant amplitudes. In general the flows destabilize at lower Re and perturbation amplitudes than do the analogous core-annular pipe flows, but 1–1 comparison is hard. When the flow is stable the decay characteristics are very similar to those of the pipe flows. In the final part of the paper we explore more exotic flow effects. We show how flow control could be used to position layers asymmetrically within the flow, and how this effect might be varied transiently. We demonstrate that more complex layered flows can be stably achieved, e.g. a 7-layered flow is established. We also show how a varying inlet position can be used to “write” in the yield stress fluid: complex structures that are advected with the flow and encapsulated within the unyielded fluid.     

Transient squeeze flow of viscoplastic materials

The transient, axisymmetric squeezing of viscoplastic materials under creeping flow conditions is examined. The flow of the material even outside the disks is followed. Both cases of the disks moving with constant velocity or under constant force are studied. This time-dependent simulation of squeeze flow is performed for such materials in order to determine very accurately the evolution of the force or the velocity, respectively, and the distinct differences between these two experiments, the highly deforming shape and position of all the interfaces, the effect of possible slip on the disk surface, especially when the slip coefficient is not constant, and the effect of gravity. All these are impossible under the quasi-steady state condition used up to now. The exponential constitutive model, suggested by Papanastasiou, is employed. The governing equations are solved numerically by coupling the mixed finite element method with a quasi-elliptic mesh generation scheme in order to follow the large deformations of the free surface of the fluid. As the Bingham number increases, large departures from the corresponding Newtonian solution are found. When the disks are moving with constant velocity, unyielded material arises only around the two centers of the disks verifying previous works in which quasi-steady state conditions were assumed. The size of the unyielded region increases with the Bingham number, but decreases as time passes and the two disks approach each other. Their size also decreases as the slip velocity or the slip length along the disk wall increase. The force that must be applied on the disks in order to maintain their constant velocity increases significantly with the Bingham number and time and provides a first method to calculate the yield stress. On the other hand, when a constant force is applied on the disks, they slow down until they finally stop, because all the material between them becomes unyielded. The final location of the disk and the time when it stops provide another, probably easier, method to deduce the yield stress of the fluid.     

Displacement of yield-stress fluids in a fracture

We consider a displacement of several yield-stress fluids in a Hele-Shaw cell. The topic is relevant to the development of a model for the flow of multiple phases inside a narrow fracture with application to hydraulically fracturing a hydrocarbon-bearing underground formation. Existing models for fracturing flows include only pure power-law models without yield stress, and the present work is aimed at filling this gap. The fluids are assumed to be immiscible and incompressible. We consider fluid advection in a plane channel in the presence of density gradients. Gravity is taken into account, so that there can be slumping and gravitational convection. We use the lubrication approximation so that governing equations are reduced to a 2D width-averaged system formed by the quasi-linear elliptic equation for pressure and transport equations for volume concentrations of fluids. The numerical solution is obtained using a finite-difference method. The pressure equation is solved using an iterative algorithm and the Multigrid method, while the transport equations are solved using a second-order TVD flux-limiting scheme with the superbee limiter. This numerical model is validated against three different sets of experiments: (i) gravitational slumping of fluids in a closed Hele-Shaw cell, (ii) viscous fingering of fluids with a high viscosity contrast due to the Saffman–Taylor (S–T) instability in a Hele-Shaw cell at microgravity conditions, (iii) displacement of Bingham fluids in a Hele-Shaw cell with the development of fingers due to the S–T instability. Good agreement is observed between simulations and laboratory data. The model is then used to investigate the joint effect of fingering and slumping. Numerical simulations show that the slumping rate of yield-stress fluid is significantly less pronounced than that of a Newtonian fluid with the same density and viscosity. If a low-viscosity Newtonian fluid is injected after a yield-stress one, the S–T instability at the interface leads to the development of fingers. As a result, fingers penetrating into a fluid with a finite yield stress locally decrease the pressure gradient and unyielded zones develop as a consequence.     

Simulation of dynamic fluid–solid interactions with an improved direct-forcing immersed boundary method

Dynamic fluid–solid interactions are widely found in chemical engineering, such as in particle-laden flows, which usually contain complex moving boundaries. The immersed boundary method (IBM) is a convenient approach to handle fluid–solid interactions with complex geometries. In this work, Uhlmann's direct-forcing IBM is improved and implemented on a supercomputer with CPU–GPU hybrid architecture. The direct-forcing IBM is modified as follows: the Poisson's equation for pressure is solved before evaluation of the body force, and the force is only distributed to the Cartesian grids inside the immersed boundary. A multidirect forcing scheme is used to evaluate the body force. These modifications result in a divergence-free flow field in the fluid domain and the no-slip boundary condition at the immersed boundary simultaneously. This method is implemented in an explicit finite-difference fractional-step scheme, and validated by 2D simulations of lid-driven cavity flow, Couette flow between two concentric cylinders and flow over a circular cylinder. Finally, the method is used to simulate the sedimentation of two circular particles in a channel. The results agree very well with previous experimental and numerical data, and are more accurate than the conventional direct-forcing method, especially in the vicinity of a moving boundary.     

Squeeze flow of a Bingham-type fluid with elastic core

The squeeze flow of a Bingham-type material between finite circular disks is considered. The material is modelled assuming that the unyielded region behaves like a linear elastic core. A lubrication approximation is considered. It is shown that no paradox can arise, such as that has been pointed out for many years by various authors when the unyielded region in the fluid is supposed to be perfectly rigid. The unyielded region is shown to be always detached from the axis of symmetry. Some numerical simulations are worked out for different squeezing rates.     

Peristaltic flow of a Bingham fluid in a channel

We study the peristaltic transport of a Bingham fluid in a channel with small aspect ratio whose walls behave as a periodic traveling wave. The governing equations in the unyielded phase are obtained writing the integral formulation for the momentum balance. As shown in Fusi et al. (2015), this approach allows to overcome the so-called “lubrication paradox” which may arise in the thin film approximation. We consider the case in which the inlet flux is prescribed and the one in which the flow is driven by a given pressure drop. In both cases the solution of the problem is determined solving a nonlinear integral equation for the yield surface. We perform some numerical simulations to illustrate the behavior of the yield surface, assuming that the traveling wave describing the peristaltic motion has a sinusoidal shape.     

Numerical study of the Bingham squeeze film problem

In studies of the flow of a Bingham fluid in a parallel-plate plastometer there has been disagreement about whether or not a yield surface exists, and if it does exist what shape the yield surface has.The present authors have re-exemined the problem using a finite element program and have concluded that a small plug of unyielded fluid exists adjacent to the centre of the plates. This result has been verified by replacing the unyielded plug with a solid body.