Experimental study of air–water flow in downward sloping pipes

This paper presents results from seven experimental facilities on the co-current flow of air and water in downward sloping pipes. As a function of the air flow rate, pipe diameter and pipe slope, the required water discharge to prevent air accumulation was determined. In case the water discharge was less than the required water discharge, the air accumulation and additional gas pocket head loss were measured. Results show that volumetric air discharge as small as 0.1% of the water discharge accumulate in a downward sloping section. The experimental data cover all four flow regimes of water-driven air transport: stratified, blow-back, plug and dispersed bubble flow. The analysis of the experimental results shows that different dimensionless numbers characterise certain flow regimes. The pipe Froude number determines the transition from blow-back to plug flow. The gas pocket head loss in the blow-back flow regime follows a pipe Weber number scaling. A numerical model for the prediction of the air discharge as a function of the relevant system parameters is proposed. The novelty of this paper is the presentation of experimental data and a numerical model that cover all flow regimes on air transport by flowing water in downward inclined pipes.     

Wave behavior in horizontal annular air–water flow

In this study, non-intrusive pressure drop, liquid base film thickness distribution, and wave behavior measurements have been obtained for 206 horizontal annular two-phase (air–water) flow conditions in 8.8, 15.1, and 26.3 mm ID tubes. Reliable wave velocity measurements are available for 185 of these flow conditions, while 131 flow conditions allow for reliable wave frequency measurements. The wave velocity is found to be predicted to within 9% by gas friction velocity and 6% by an optimized correlation of similar structure. Wave frequency can also be predicted with a simple correlation to within 5% for the 8.8 and 15.1 mm tubes, but a separate relation is required to explain 26.3 mm frequency data. The differences in wave behavior between the annular and wavy-annular/wavy regimes are also discussed.     

An investigation of flow orientation on air–water two-phase flow in circular minichannel

Experimental investigations to establish the effect of flow orientations on gas–liquid two-phase flow patterns in minichannel is reported. Experimental test setup involves entry of air and water into the main channel through Y-junction inlet. Flow patterns are visualized for horizontal (0°), vertical (90°) upward, downward and angular (±30°, ±45°, ±60°) orientations of the channel. The visualized images are utilized for establishing flow pattern maps for all the orientations. A comparative analysis of flow patterns for all the orientations reveal the influence of gravity in the surface tension dominating regimes of the flow.     

Effect of pipe rotation on downward co-current air–water flow in a vertical pipe

The present research experimentally studied the effect of pipe rotation on the flow patterns of downward gasliquid two-phase flow. Two-phase flow patterns and their transition boundaries were observed and analyzed at different pipe revolutions. The experimental setup was fabricated to show flow patterns in a downward direction. The setup includes a transparent vertical pipe with a diameter of 50 mm and an aspect ratio (L/d) of 80 that can rotate at different speeds. Eight flow maps were obtained at revolutions of 0, 60, 120, 180, 240, 300, 400 and 500 rpm by changing the air and water velocities at any revolution (a total of 2205 points). The gasliquid downward two-phase flow regimes were analyzed using image processing. The experimental results were compared with published flow maps for vertical flow. It was found that pipe rotation has major effect on flow patterns map and their transitions boundaries. Increasing pipe rotation cause slug and annular flow start at lower V_SG.     

A visualized study of interfacial behavior of air–water two-phase flow in a rectangular Venturi channel

A visualized investigation was carried out on the effect of the diverging angle on the bubble motion and interfacial behavior in a Venturi-type bubble generator.It was found two or three large vortexes formed in the diverging section,resulting in strong reentrant jet flow in the front of the bubbles or slugs rushing out of the throat.The jet flow in return bumps into the ongoing bubbles or slugs,leading to strong interaction between the gas and liquid phases.The diverging angle has significant influence on the reentrant flow process and the performance of the bubble generator as well.Increasing the diverging angle results in the reentrant flow moving further forward to the upstream and intensifies the interaction between the two phases.As a consequence,the breakup or collapse of bubbles becomes more violent,whereby finer bubbles are generated.As such,the reentrant flow strongly links to the performance of the Venturi channel taken as a bubble generator,and that a moderate increase in the diverging angle can improve its performance without additional increase in flow resistance like that by increasing liquid flow rate.     

Bifurcations in penetrative Rayleigh-Be′nard convection in a cylindrical container

The bifurcations of penetrative Rayleigh-B′enard convection in cylindrical containers are studied by the linear stability analysis(LSA) combined with the direct numerical simulation(DNS) method. The working ?uid is cold water near 4?C, where the Prandtl number P r is 11.57, and the aspect ratio(radius/height) of the cylinder ranges from 0.66 to 2. It is found that the critical Rayleigh number increases with the increase in the density inversion parameter θ_m. The relationship between the normalized critical Rayleigh number(Rac(θ_m)/Rac(0)) and θ_m is formulated, which is in good agreement with the stability results within a large range of θ_m. The aspect ratio has a minor effect on Rac(θ_m)/Rac(0). The bifurcation processes based on the axisymmetric solutions are also investigated. The results show that the onset of axisymmetric convection occurs through a trans-critical bifurcation due to the top-bottom symmetry breaking of the present system.Moreover, two kinds of qualitatively different steady axisymmetric solutions are identi?ed.     

Air–water flow in a vertical pipe: experimental study of air bubbles in the vicinity of the wall

This study deals with the influence of bubbles on a vertical air–water pipe flow, for gas-lift applications. The effect of changing the bubble size is of particular interest as it has been shown to affect the pressure drop over the pipe. Local measurements on the bubbles characteristics in the wall region were performed, using standard techniques, such as high-speed video recording and optical fibre probe, and more specific techniques, such as two-phase hot film anemometry for the wall shear stress and conductivity measurement for the thickness of the liquid film at the wall. The injection of macroscopic air bubbles in a pipe flow was shown to increase the wall shear stress. Bubbles travelling close to the wall create a periodic perturbation. The injection of small bubbles amplifies this effect, because they tend to move in the wall region; hence, more bubbles are travelling close to the wall. A simple analysis based on a two-fluid set of equations emphasised the importance of the local gas fraction fluctuations on the wall shear stress.     

Unsteady air–water flow measurements in sudden open channel flows

Measurements of air–water flow properties are reasonably simple in steady flows, but not so in unsteady flows. Some studies investigated periodic flows in which instantaneous data were averaged over several cycles. During the present work, new unsteady air–water flow measurements were performed in sudden open channel flow surges. Unsteady air–water flow measurements were performed in the wave front with an array of resistivity probes. The results demonstrated quantitatively strong aeration of the leading edge in terms of void fractions, bubble count rates and specific interface areas. Experimental results highlighted that this strongly aerated region was relatively short: i.e. typically 0.3 to 0.5 m long. Measurements of air and water chord sizes highlighted a wide range of bubble and droplet sizes. Time-variations of air–water flow structure were observed.

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Finite differences study of ignition in a methane–air mixture flow

A detailed simulation of the ignition process and premixed flames propagation, taking into account molecular transport, chemical reaction, thermodynamics and convection, is built by making use of the implicit finite difference scheme with the help of the Tridiagonal Matrix Algorithm. The velocity of chemical reaction is expressed by means of Arrhenius form of first order in both fuel and oxygen. The main objective of this work is to define numerically in two cases, u=0.1 m/s and u=0.4 m/s, the ignition temperature of the methane–air mixture with different air excess coefficients in the mixture. In addition, the effect of the thickness of the region ignition and of ignition location on the transient behavior of the flame was studied.     

The effect of surfactants on air–water annular and churn flow in vertical pipes. Part 1: Morphology of the air–water interface

In this work, the influence of surfactants on air–water flow was studied by performing experiments in a 12 metre long, 50 mm inner diameter, vertical pipe at ambient conditions. High-speed visualisation of the flow shows that the morphology of the air–water interface determines the formation of foam. The foam subsequently alters the flow morphology significantly. In annular flow, the foam suppresses the roll waves, and a foamy crest is formed on the ripple waves. In the churn flow regime, the flooding waves and the downwards motion of the liquid film are suppressed by the foam. The foam is transported in foam waves moving upwards superposed on an almost stagnant foam substrate at the pipe wall. Foam thus effectively reduces the superficial gas velocity at which the transition from annular to churn flow occurs. These experiments make more clear how surfactants can postpone liquid loading in vertical pipes, such as in gas wells.     

Interfacial area transport across a 90° vertical-upward elbow in air–water bubbly two-phase flow

This study develops a one-group interfacial area transport equation (IATE) for vertical-upward-to-horizontal air–water bubbly two-phase flows through a 90° elbow with a non-dimensional centerline radius of curvature of three. In order to develop the model, an extensive database is established by acquiring local two-phase flow parameters using a four-sensor conductivity probe upstream and downstream of the elbow. The data show there exist three characteristic regions in void distribution, including a bimodal-to-bimodal region, a bimodal-to-single-peaked region, and a developed horizontal flow region with void accumulated at the top of the pipe cross-section. Using the database, the preliminary dissipation length model developed by Yadav et al. (2014b) is improved by including the transition region near the exit of the elbow in addition to the dissipation region. To close the IATE model, the bubble velocity advection term and bubble interaction terms in the IATE are correlated with the parameter characterizing the “elbow-strength”. The two-phase pressure drop across the elbow is modeled using the modified Lockhart–Martinelli correlation which takes into account the minor loss effect. The closed IATE model is implemented to predict interfacial area transport in vertical-upward-to-horizontal two-phase flow. It is found that the developed model is capable of predicting interfacial area concentration with an average percent difference of less than ±6%.     

Experimental study of non-uniform inlet conditions and three-dimensional effects of vertical air–water two-phase flow in a narrow rectangular duct

To study the three-dimensional interfacial structure development in vertical two-phase flow, air–water upflow experiments were performed in a rectangular duct. Various non-uniform two-phase profiles were created by injecting air from individually controlled spargers at the duct inlet into uniformly injected water flow. A four-sensor conductivity probe was used to measure local void fraction, interfacial area concentration, bubble velocity and Sauter mean diameter at three axial locations to record the development of two-phase parameters. Experimental results showed that the lateral development across the wider dimension of the duct was significant with a non-uniform inlet profile when compared to a uniform inlet profile. It is postulated that lift, wall and turbulent forces are the major contributors to the lateral distribution of the two-phase interfacial structures making this an useful experiment for benchmarking three-dimensional two-fluid models. In examining the interfacial area, the shearing-off of group 1 bubbles (defined as the smaller spherical and distorted bubbles) from the skirt region of group 2 bubbles (defined as the bigger cap and churn bubbles), the coalescence of group 2 bubbles due to wake entrainment, and random collision are the major source and sink mechanisms of interfacial area concentration.     

Visualisation of air–water bubbly column flow using array Ultrasonic Velocity Profiler

In the present work, an experimental study of bubbly two-phase flow in a rectangular bubble column was performed using two ultrasonic array sensors, which can measure the instantaneous velocity of gas bubbles on multiple measurement lines. After the sound pressure distribution of sensors had been evaluated with a needle hydrophone technique, the array sensors were applied to two-phase bubble column. To assess the accuracy of the measurement system with array sensors for one and two-dimensional velocity, a simultaneous measurement was performed with an optical measurement technique called particle image velocimetry(PIV). Experimental results showed that accuracy of the measurement system with array sensors is under 10% for one-dimensional velocity profile measurement compared with PIV technique. The accuracy of the system was estimated to be under 20% along the mean flow direction in the case of two-dimensional vector mapping.     

Two-phase flow patterns across triangular tube bundles for air–water upward flow

This paper presents flow pattern experimental results obtained during two-phase upward flow across a horizontal tube bundle. Experiments were performed for flows across a normal triangular tube bundle with 19 mm OD tubes and transversal pitch of 24 mm. Results were obtained for gas and liquid superficial velocities ranging from 0.13 to 10.00 m/s and 0.02 to 1.50 m/s, respectively. Flow patterns were identified subjectively based on visual observations through side windows, and objectively using the k-means clustering method based on signals of a differential pressure transducer and a capacitive sensor. Bubbles, large bubbles, dispersed bubbles, churn, intermittent and annular flow patterns were identified subjectively. The clustering method satisfactorily identified groups of data corresponding to the distinct flow patterns, which were compared with predictive methods available in the open literature. New predictive methods for transitions between flow patterns are proposed based on the flow patterns identified objectively. The proposed methods predicted accurately the data obtained in the present study as well as experimental results and flow pattern maps available in the open literature for distinct geometries.     

Ethylene–air detonation in water spray

Detonation experiments are conducted in a 52 \(\hbox {mm}\) square channel with an ethylene–air gaseous mixture with dispersed liquid water droplets. The tests were conducted with a fuel–air equivalence ratio ranging from 0.9 to 1.1 at atmospheric pressure. An ultrasonic atomizer generates a polydisperse liquid water spray with droplet diameters of 8.5–12 \(\upmu \hbox {m}\), yielding an effective density of 100–120 \(\hbox {g}/\hbox {m}^{3}\). Pressure signals from seven transducers and cellular structure are recorded for each test. The detonation structure in the two-phase mixture exhibits a gaseous-like behaviour. The pressure profile in the expansion fan is not affected by the addition of water. A small detonation velocity deficit of up to 5 % was measured. However, the investigation highlights a dramatic increase in the cell size (\(\lambda \)) associated with the increase in the liquid water mass fraction in the two-phase mixture. The detonation structure evolves from a multi-cell to a half-cell mode. The analysis of the decay of the post-shock pressure fluctuations reveals that the ratio of the hydrodynamic thickness over the cell size (\(x_{{\mathrm {HT}}}/{\lambda }\)) remains quite constant, between 5 and 7. A slight decrease of this ratio is observed as the liquid water mass fraction is increased, or the ethylene–air mixture is made leaner.     

The pressure drop characteristics of air–water bubbling flow for evaporative heat transfer

This paper presents a study on a novel water bubbling layer pressure drop and heat transfer experiment that was conducted to investigate the characteristics of pressure drop of air flow across the water bubbling layer. The attempt was to reduce the pressure drop while maintaining a higher value of the heat transfer coefficient. This type of heat transfer between water and merged tubes has potential application in evaporative cooling. To achieve the goal the pressure drop should be reduced by decreasing the bubble layer thickness through the water pump circulation. Pressure drops of air passing through the perforated plate and the water bubbling layer were measured for different heights of water bubbling layer, hole-plate area ratio of the perforated plate and the air velocity through the holes. Experimental data show that the increase of water bubbling layer height and air velocity both increase the pressure drop while the effect of the hole-plate area ratio of the perforated plate on the heat transfer coefficient is relatively complex. The measurements showed that even at a considerably lower height of water bubbling layer the heat transfer coefficient can exceed 5,000 W/m²-K. The heat transfer coefficients of 30 mm high water bubbling layer are higher than that of other higher water bubbling layers tested in the experiments     

Effect of drag reducing polymers on oil–water flow in a horizontal pipe

Measurements of drag-reduction are presented for oil–water flowing in a horizontal 0.0254 m pipe. Different oil–water configurations were observed. The injection of water soluble polymer solution (PDRA) in some cases produced drag reduction of about 65% with concentration of only 10–15 ppm. The results showed a significant reduction in pressure gradient due to PDRA especially at high mixture velocity which was accompanied by a clear change in the flow pattern. Phase inversion point in dispersed flow regime occurred at a water fraction range of (0.33–0.35) indicated by its pressure drop peak which was disappeared by injecting only 5 ppm (weight basis) of PDRA. Effect of PDRA concentration and molecular weight on flow patterns and pressure drops are presented in this study. Influence of salt content in the water phase on the performance of PDRA is also examined in this paper.     

Air–water flow properties in step cavity down a stepped chute

For the last three decades, the research into skimming flows down stepped chutes was driven by needs for better design guidelines. The skimming flow is characterised by some momentum transfer from the main stream to the recirculation zones in the shear layer developing downstream of each step edge. In the present study some physical modelling was conducted in a relatively large facility and detailed air–water flow measurements were conducted at several locations along a triangular cavity. The data implied some self-similarity of the main flow properties in the upper flow region, at step edges as well as at all locations along the step cavity. In the developing shear layer and cavity region (i.e. y/h < 0.3), the air–water flow properties presented some specific features highlighting the development of the mixing layer downstream of the step edge and the strong interactions between cavity recirculation and mainstream skimming flows. Both void fraction and bubble count rate data showed a local maximum in the developing shear layer, although the local maximum void fraction was always located below the local maximum bubble count rate. The velocity profiles had the same shape as the classical mono-phase flow data. The air–water flow properties highlighted some intense turbulence in the mixing layer that would be associated with large shear stresses and bubble–turbulence interactions.