A decision support system for selection of tractor-implement system used on Indian farms

The selection of tractor and its matching implements has now become very difficult in India because of availability of variety of tractor models ranging from 10 to 45 kW. To overcome the problem of matching of tractor-implement system, an expert system modelling approach leading to decision support system (DSS) was adopted to make the step wise decision. The application of DSS was demonstrated in the paper to select either an implement to match the tractor or to select a tractor to match the implement under different soil and operating conditions. The DSS leading to computer software developed in Visual Basic™ programming provided the intuitive user interfaces by linking databases such as specifications of tractors and implements, tractor performance data, soil and operating conditions, to support the decision on selection of tractor-implement system. The programme calculates working width of implement based on input data for the most critical field operation and helps in selection of a suitable implement having width nearer to the calculated value among the commercially available implements. The software calculates the required drawbar power of the tractor based on draft and working speed of the selected implement. Finally, the PTO power requirement of a tractor is calculated by the software. Based on calculated PTO power, the software suggests available makes and models of tractor/machinery from the compiled data bank. The developed DSS was tested with a case study to demonstrate the flexibility of the software. The DSS can be used effectively in selection of a tractor or an implement of particular size from various makes and models of commercially available tractors and implements.     

Speed advice for power efficient drawbar work

Tractor manufacturers already offer engine - transmission control systems in which the operator decides whether low fuel consumption or high output is the priority and let a control system provide engine and transmission management. Less sophisticated tractors, as well as older equipment, still rely on the operator awareness upon what driving parameters most enhance efficiency. The objective of this study is to analyse the effect of driving parameters, namely forward speed and engine speed on the overall power efficiency. The overall power efficiency of a tractor performing drawbar work is the ratio between the output power at the drawbar and the energy equivalent of the fuel consumed per unity of time. Experimental data obtained from tractor field tests in real farm conditions, within the range of 0.2-0.4 for the vehicle traction ratio (ratio of the drawbar pull to the total weight of the tractor), show that increments of 10-20% on the overall power efficiency can be obtained by throttling down from 2200 min⁻¹ to 1750 min⁻¹ (idle speed). The reduction in ground speed and therefore in the work rate, may be overcome by shifting up the transmission ratio.     

Effect of multiple passes of tractor with varying normal load on subsoil compaction

A field experiment was conducted on alluvial soil with sandy loam texture, in a complete randomized design, to determine the compaction of sub-soil layers due to different passes of a test tractor with varying normal loads. The selected normal loads were 4.40, 6.40 and 8.40 kN and the number of passes 1, 6, 11 and 16. The bulk density and cone penetration resistance were measured to determine the compaction at 10 equal intervals of 5 cm down the surface. The observations were used to validate a simulation model on sub-soil compaction due to multiple passes of tractor in controlled conditions. The bulk density and penetration resistance in 0–15 cm depth zone continuously increased up to 16 passes of the test tractor, and more at higher normal loads. The compaction was less in different sub-soil layers at lower levels of loads. The impact of higher loads and larger number of passes on compaction was more effective in the soil depth less than 30 cm; for example the normal load of 8.40 kN caused the maximum bulk density of 1.53 Mg/m³ after 16 passes. In 30–45 cm depth layer also, the penetration resistance increased with the increase in loads and number of passes but to a lesser extent which further decreased in the subsoil layers below 45 cm. Overall, the study variables viz. normal load on tractor and number of passes influenced the bulk density and soil penetration resistance in soil depth in the range of 0–45 cm at 1% level of significance. However, beyond 45 cm soil depth, the influence was not significant. The R² calculated from observed and predicted values with respect to regression equations for bulk density and penetration resistance were 0.7038 and 0.76, respectively.     

Soil compaction management: Reduce soil compaction using a chain-track tractor

Modern agricultural production requires research for new design and layout plans of the track-chained mover, providing a reduction in soil compaction. One of many ways to improve the efficiency of machine-tractor aggregate (MTA) use is to improve the geometry of the support part of the chain-track tractor. Flat geometry of the support part of a chain-track tractor with a semi-rigid suspension creates maximum pressure on soil with the first and last track rollers, which causes increased soil compaction. Research objective is to ensure the uniform pressure on soil from the tractor with a semi-rigid suspension by justifying the geometry of the supporting part of the track-chained mover.Based on experimental and theoretical studies a model of pressure distribution along the length of the support part was developed. Thus, the geometry of the support part of a track-chained tractor with a semi-rigid suspension was substantiated. Pressure decrease on soil and compaction reduction are achieved by changing the geometry of the support part and rational location of the tractor mass center. To achieve the elliptical geometry of the support part of a track-chained tractor with a semi-rigid suspension lower track rollers were placed at different heights.To test the formulas and to study the influence of the support part geometry, of the hitch height and the force on the hook of a track-chained tractor on soil compaction, experiments were conducted. As a model for experiment, the tractor actively used in agriculture was modernized; chain-track tractor T-170M1.03-55 with flat and elliptical caterpillar bypasses. The pressure was measured directly by pressure sensors that were placed into the ground. Soil density in the track left by a track-chained tractor mainly depends on mover pressure and the number of impacts per pass. Track-chained mover makes two impacts on soil with the flat support part. If the support part geometry is changed, the number of impacts on soil is reduced to one. To create typical working conditions for T-170M1.03-55 track-chained tractor the third and fourth support rollers should be lowered by 9.5 ± 1.5 mm, the second and fifth-by 4.5 ± 0.5 mm relatively, which leads to a decrease in the maximum pressure on soil and reduces its compaction in the track left by the mover by 15–25%.     

Effects of tyre inflation pressure and forward speed on vibration of an unsuspended tractor

Relationships among intensity of vibrations, tractor speed, soil moisture content and tyre inflation pressure are important for the design of tractor suspension systems. This study was designed to evaluate the effect of tyre inflation pressure and forward speed on tractor vibration in the paddy fields of Southern China by using a two-wheel-drive unsuspended tractor with different combinations of forward speed, tyre inflation pressure and soil moisture content. During experiments, the vertical vibration accelerations in front and rear axles and triaxial vibration accelerations of the tractor body were measured using three accelerometers. Fourier analysis was applied to determine root mean square acceleration values in the low frequency range from 0.1 to 10 Hz. The results of the study indicate that tractor vibration is strongly affected by changing forward speed and tyre inflation pressure, and especially by changing forward speed and rear tyre inflation pressure. The research also shows the variation in the pattern of vibration intensity especially at the tractor’s front axle when field soil moisture content is changed.     

Effects of tire inflation pressure and tractor velocity on dynamic wheel load and rear axle vibrations

The objective of this study was to evaluate the effects of agricultural tire characteristics on variations of wheel load and vibrations transmitted from the ground to the tractor rear axle. The experiments were conducted on an asphalt road and a sandy loam field using a two-wheel-drive self-propelled farm tractor at different combinations of tractor forward speeds of approximately 0.6, 1.6 and 2.6 m/s, and tire inflation pressures of 330 and 80 kPa. During experiments, the vertical wheel load of the left and right rear wheels, and the roll, bounce and pitch accelerations of the rear axle center were measured using strain-gage-based transducers and a triaxial accelerometer. The wavelet and Fourier analyses were applied to measured data in order to investigate the effects of self-excitations due to non-uniformity and lugs of tires on the wheel-load fluctuation and rear axle vibrations. Values for the root-mean-square (RMS) wheel loads and accelerations were not strictly proportional and inversely proportional to the forward speed and tire pressure respectively. The time histories and frequency compositions of synthesized data have shown that tire non-uniformity and tire lugs significantly excited the wheel load and accelerations at their natural frequencies and harmonics. These effects were strongly affected by the forward speed, tire pressure and ground deformation.     

Measuring soil compaction and soil behavior under the tractor tire using strain transducer

Soil compaction can occur due to machine traffic and is an indicator of soil physical structure degradation. For this study 3 strain transducers with a maximum displacement of 5 cm were used to measure soil compaction under the rear tire of MF285 tractor. In first series of experiments, the effect of tractor traffic was investigated using displacement transducers and cylindrical cores. For the second series, only strain transducers were used to evaluate the effect of moisture levels of 11%, 16% and 22%, tractor velocities of 1, 3 and 5 km/h, and three depths of 20, 30 and 40 cm on soil compaction, and soil behavior during the compaction process was investigated. Results showed that no significant difference was found between the two methods of measuring the bulk density. The three main factors were significant on soil compaction at a probability level of 1%. The mutual binary effect of moisture and depth was significant at 1%, and the interaction of moisture, velocity, and depth were significant at 5%. The soil was compressed in the vertical direction and elongated in the lateral direction. In the longitudinal direction, the soil was initially compressed by the approaching tractor, then elongated, and ultimately compressed again.     

Modeling and validation of hitch loading effects on tractor yaw dynamics

This paper develops a yaw dynamic model for a farm tractor with a hitched implement, which can be used to understand the effect of tractor handling characteristics for design applications and for new automated steering control systems. Dynamic equations which use a tire-like model to capture the characteristics of the implement are found to adequately describe the tractor implement yaw dynamics. This model is termed the “3-wheeled” Bicycle Model since it uses an additional wheel (from the traditional bicycle model used to capture lateral dynamics of passenger vehicles) to account for the implement forces. The model only includes effects of lateral forces as it neglects differential longitudinal or draft forces between inner and outer sides of the vehicle. Experiments are taken to verify the hitch model using a three-dimensional force dynamometer. This data shows the implement forces are indeed proportional to lateral velocity and that differential draft forces can be neglected as derived in the “3-wheeled” Bicycle Model. Steady state and dynamic steering data are used for implements at varying depths and speeds to quantify the variation in the hitch loading. The dynamic data is used to form empirical transfer function estimates (ETFEs) of the implements and depths in order to determine the coefficients used in the “3-wheeled” Bicycle Model. Changes in a single parameter, called the hitch cornering stiffness, can capture the various implement configurations. Finally, a model that includes front wheel drive forces is derived. Experiments are taken which provide a preliminary look into the effect of four-wheel drive traction forces, and show a difference with two-wheel versus four-wheel drive, on the yaw dynamics of a tractor with the hitched implement.     

Differences in tractor performance parameters between single-wheel 4WD and dual-wheel 2WD driving systems

Vertical wheel load and tire pressure are both easily managed parameters which play a significant role in tillage operations for limiting slip which involves energy loss. This aspect to a great extent affects the fuel consumption and the time required for soil tillage. The main focus of this experiment was to determine the effect on the wheels’ slip, the fuel consumption and the field performance of a tractor running in a single-wheel 4WD driving system and in a dual-wheel 2WD driving system, due to the variations in air pressure of the tires as well as in the ballast mass. With no additional mass, the lowest fuel consumption was reached by a tractor with the least air pressure in the tires and running in a dual-wheel 2WD driving system. It was determined that for a stubble cultivation with a medium-power (82.3 kW) tractor running in a dual-wheel 2WD driving system, the hourly fuel consumption was by 1.15 L h⁻¹ (or 7.3%), the fuel consumption per hectare by 0.35 L ha⁻¹ (or 7.9%) and the field performance by 0.05 ha h⁻¹ (or 1.25%) lower compared to a single-wheel 4WD driving system, when driving wheels’ slip for both modes was the same, i.e., at 8–12%.     

Characteristics of farm field profiles as sources of tractor vibration

To evaluate farm field profiles as sources of tractor vibration, profiles of meadows, roads and rough terrains were measured and analyzed. A slope angle measuring apparatus with a vertical gyroscope was made to measure profiles using the slope integration method. Periodic uneveness was not found in the measured profiles: therefore it may be assumed that profiles of farm fields, except plowed fields and fields with furrows, are random and non-periodic. Power spectral densities (0.05–3.0 cycles/m) of measured profiles could be approximated by a straight line on a log-log paper. The mean value of spectral slope (2,3) was steeper than that of the recommended value by ISO/TC108/SC2. However, it is suggested that the classification by ISO may be useful to select the profiles of test tracks for the vibration test of tractors and the durability test of tractors and implements. Then the coherency functions were calculated to investigate the correlation between two parallel tracks spaced for the tread width of tractor (1.5m), and the value of coherency functions were small beyond 0.2 cycles/m of spatial frequency. Therefore it is surmised that profiles of paths of tractor wheels are independent.     

Performance of an oscillating subsoiler in breaking a hardpan

A single shank tractor mounted oscillating subsoiler was developed to break hardpan, common in sugarcane (Saccharum officinarum) farms especially after harvest when heavy trucks transport the cut canes from the field to the sugar factory. Field experiments were conducted to determine the optimum combination of performance parameters of the subsoiler. Field tests were conducted at frequencies of oscillation of 3.7, 5.67, 7.85, 9.48 and 11.45 Hz; amplitudes of 18, 21, 23.5, 34 and 36.5 mm; and forward speeds of 1.85, 2.20 and 3.42 km h⁻¹ at moisture contents close to the lower plastic limit of the clay soil. A reduction in draft but an increase in total power requirement was found for oscillating compared to non-oscillating subsoiler. The draft and power ratios were significantly affected by the forward speed, frequency and amplitude. Their combined interaction, expressed in terms of the velocity ratio (the ratio of peak tool velocity to forward speed), however, had the strongest influence. At the same velocity ratio, the draft reduction and power increase were less at higher amplitude of oscillation. For the field conditions tested, the optimum operation for least energy expenditure was obtained at an amplitude of 36.5 mm, frequency of 9.48 Hz and speed of 2.20 km h⁻¹ with a draft ratio of 0.33 and power ratio of only 1.24. It could be concluded that the oscillating subsoiler reduces draft for breaking hardpan, reduces soil compaction and promotes the use of lighter tractors by utilizing tractor power-take-off (p.t.o.) power to achieve higher efficiency of power transmission. ©     

Wheel slip measurement in 2WD tractor

A microcontroller-based slip sensor was developed for a 2WD tractor to indicate slip values during on-farm use. The ‘zero condition’ considered for the development of slip sensor was – tractor supplied with a driving torque to propel any device across a tarmacadam surface while delivering zero net traction (self-propelled condition). This sensor comprised of four components: power supply; sensing of throttle position, gear position, and wheel rpm; processing of collected data; and display unit. Power was taken from the tractor battery. Rotary potentiometer and proximity switches were installed on the tractor to measure throttle position and wheel revolution, respectively. The performance of developed slip sensor was evaluated both on tarmacadam surface as well as in the field. The variations between indicated and actual slip were found to be within 0–5% for both the surfaces, thus indicating the accuracy of slip measurement by the developed slip sensor.     

A study on the effect of electronic engine speed regulator on agricultural tractor ride vibration behavior

In this study, the effect of electronic speed adjustment on tractor ride vibration levels is examined. With normal pedal operation the engine rotational speed drops with an increasing load. The electronic regulator provides a constant speed mode of operation independent of the load. Vibration levels were measured under different operating conditions and surfaces. As a first series of tests, the tractor was driven on a conglomerate bituminous track at speeds of 20, 25 and 28 km/h. Vibration was measured upon the surface of the operator seat simultaneously in the x, y and z directions. The reference axis system was that defined by the ISO 2631-1 [1]. The weighted r.m.s. acceleration was found to be between 8% and 8.6% higher for the case where operation with electronic speed adjustment had been selected. Secondly, cultivating was chosen as the field task and the vibration was measured while the tractor was traversing a rough farm track at speeds of 6, 7.5 and 9 km/h. In this case, the vibration levels with automatic speed adjustment were between 4.3% and 8.6% lower than when driving with normal foot pedal operation. From the above results, we may infer that electronic speed regulation should not be used in transportation on asphalt country roads. On the contrary, it seems that electronic regulation has an advantage when used in typical field tasks such as cultivating.     

The lateral stability of tractor and trailer combinations

A model has been developed to predict the lateral stability characteristics of tractor and unbalanced trailer combinations. For present combinations, stability deteriorates with speed culminating in instability at forward speeds in the region of 18 m/s. The effect of tractor and trailer size and other parameter variations on this speed dependent instability are examined.The effect of braking with and without axle locking are analysed. The stability of the combination is sensitive to the braking distribuion between the axles, which affect the hitch forces developed. Locking the tractor rear or trailer axle results in instabilities, commonly termed jack-knifing and trailer swing respectively. Jack-knifing is the more hazardous instability, whereas trailer swing although potentially dangerous has a divergence approximately an order of magnitude less.The potential of the model for predicting lateral dynamic behaviour of design concepts for future high speed farm transport which would operate at higher speeds than the current maximum of 9 m/s for tractor and trailer combinations is discussed. The scope for generalizing the model to examine other aspects of lateral behaviour, such as steering response is restricted by the limited amount of data available on the side force generated by tyres in agricultural conditions.     

Traction data analysis with the traction prediction equation

The assumption of “zero true slippage at zero net traction” by Upadhyaya has given rise to a heated argument of wide interest for ISTVS engineers. This article discusses this argument. Using the traction prediction equations presented by Upadhyaya, traction data obtained from experiments with a 4WD tractor in tilled Kanto loam soil were analyzed. It was impossible to evaluate the unique values for all the parameters of the traction prediction equations independently. We proposed a regression model by reforming Upadhyaya's equations, and the regression model fitted well with the traction data plotted. Implications of a zero condition in the traction data analysis are also discussed.     

Soil displacement beneath an agricultural tractor drive tire

Soil strain transducers were used to determine strain in an initially loose sandy loam soil in a soil bin beneath the centerline of an 18.4R38 radial-ply tractor drive tire operating at 10% travel reduction. The initial depth of the midpoints of the strain transducers beneath the undisturbed soil surface was 220 mm. Strain was determined in the vertical, longitudinal, and lateral directions. Initial lengths of strain transducers were approximately 118 mm for the longitudinal and lateral transducers and 136 mm for the vertical transducer. The tire dynamic load was 25 kN and the inflation pressure was 110 kPa, which was a recommended pressure corresponding to the load. In each of four replications, as the tire approached and passed over the strain transducers, the soil first compressed in the longitudinal direction, then elongated, and then compressed again. The soil was compressed in the vertical direction and elongated in the lateral direction. Mean natural strains of the soil following the tire pass were −0.200 in the vertical direction, +0.127 in the lateral direction, and −0.027 in the longitudinal direction. The mean final volumetric natural strain from the strain transducer data was −0.099, which was only 35% of the mean change in natural volumetric strain calculated from soil core samples, −0.286. This difference likely resulted from the greater length of the lateral strain transducer relative to the 69 mm lateral dimension of the soil cores. The strain transducer data indicated the occurrence of plastic flow in the soil during one of the four replications. These results indicate the complex nature of soil movement beneath a tire during traffic and emphasize a shortcoming of soil bulk density data because soil deformation can occur during plastic flow while soil bulk density remains constant.     

Effect of variations in front wheels driving lead on performance of a farm tractor with mechanical front-wheel-drive

Most previous researches indicate that about 20–55% of available tractor power is lost in the process of interaction between tires and soil surface. Vertical wheel loads and tire performance are parameters that play a significant role in controlling slip and fuel consumption of a tractor. Tractor’s slip is adjusted by attaching additional weights and/or reducing tire pressures, and this may have an impact on driving lead of front wheels. Mechanical Front-Wheel-Drive (MFWD) tractors work efficiently when driving lead of front wheels is 3–4% in soft soil and 1–2% in hard soil. This research was aimed to experimentally determine such tire pressures that allow adjusting tractor’s slip without deviating from set value of driving lead of front wheels. The research was also aimed to determine the effect of driving lead of front wheels on MFWD tractor’s slip and fuel consumption. Experimental results showed that front/rear tire pressure combinations that generate a well-targeted driving lead of front wheels have no effect on slip on hard soil; however, it significantly affect fuel consumption. Results show that when air pressures in front/rear tires varied within 80–220 kPa, driving lead of front wheels varied in the range from +7.25% to −0.5%.     

Experimental analysis of vertical soil reaction and soil stress distribution under off-road tires

In this study, the vertical soil reaction acting on a driven wheel was measured by strain gages bonded to the left rear axle of a 2WD tractor driven under steady-state condition on different soil surfaces, tractor operations, and combinations of static wheel load and tire inflation pressure. In addition, the measurements of radial and tangential stresses on the soil–tire interface were made simultaneously at lug’s face and leading side near the centerline of the left rear tire using spot pressure sensors. The experimental results indicate that the proposed method of vertical soil reaction measurement is capable of monitoring the real-time vertical wheel load of a moving vehicle and provides a tool for further studies on vehicle dynamics and dynamic wheel–soil interaction. Furthermore, the measured distributions of soil stresses under tractor tire could provide more real insight into the soil–wheel interactions.     

Some stability and control problems with trailed farm tankers on slopes

Trailed farm tankers in Britain, which are generally used either for slurry spreading or crop spraying, have become very large in recent years. The fluid contents, which may be three times as heavy as the towing tractor, will move under gravity inside a partly full tanker and this introduces problems while driving on slopes, which have not been recognised previously. The fluid movement will affect both the stability of the tanker and the control of the tractor and trailer combination. Recent accidents where tankers overturned due to loss of stability, and where tractor and trailer combinations slid downhill due to loss of control, led to extensive research on tankers. In this paper, the centre of gravity analysis of fluid in tanks and the stability analysis of tankers are both reviewed, a full treatment being given elsewhere. The control analysis of tractor and trailer combinations is presented, and this is followed by a discussion of the problems facing tractor drivers with trailed tankers. Tankers behave unpredictably because the characteristics change continuously while the contents are emptied, for example during slurry spreading. The most dangerous condition for working on slopes may be when the tanker is nearly empty, unlike other trailers which are normally safe when nearly empty.     

Development and implementation of an IOT based instrumentation system for computing performance of a tractor-implement system

A high precision and compact IOT based digital instrumentation setup to measure, display and record various tractor and implement system performance parameters was developed and installed on a 28.3 kW Tractor. The setup was capable of continuous monitoring and wirelessly transmitting tractor-implement performance parameters on a cloud platform such as engine speed, radiator fan speed, fuel consumption, draft, forward speed, lift arm angle, wheel slip, wheel slip, PTO speed, geo-location/position of the tractor, choking of seeds in the implement and vibrations experienced by the implement. For precision measurements, commercial transducers used in the system were calibrated and assessed under both static and dynamic conditions. The average calibration constant for fuel consumption, forward speed, lift arm angle and load cell were 0.00009804 L/pulse, 0.01610306 km/h/pulse, 0.056 mA/degree and 0.2575 mV/kN respectively. The system based on DataTaker DT 85 Data logger connected to a micro-computer through transducers capable of transferring data wirelessly was installed on John Deere 5038 tractor and was tested with a Spatially Modified No-Till Drill in agricultural field with varied implement depth.