Porous product with reduced apparent density keeps good mechanical properties. Extruded composites of poly(vinyl chloride) blown under microwave irradiation

New foaming method, enhanced by microwave irradiation, was elaborated and applied to obtain porous poly(vinyl chloride) and its composites with fine cell structure. The so called “thermal runaway” effect was observed during the heating of poly(vinyl chloride) under microwave irradiation. The temperature of this effect decreases as a result of additives incorporation into polymer matrix. Microwave irradiation allowed effective heating of extruded poly(vinyl chloride) and its composites with carbon black (CB) filler, behind the extruder head and decomposing azodicarbonamide (ADC) to obtain porous products. The use of CB additive to poly(vinyl chloride) significantly increased its ability to be heated under microwave irradiation as well as improved the cell structure and decreased the apparent density of final products.Among additionally used fillers (1 wt%) the montmorillonite caused the apparent density decrease of foamed materials ca. 10%, however beneficially influenced on the quality of cells structure, giving the products with isotropic cells and the highest cell density as well as keeping the tensile strength on similar level as in the case of the materials with CB and ADC only.     

Achieving full effective microwave absorption in X band by double-layered design of glass fiber epoxy composites containing MWCNTs and Fe3O4 NPs

The glass fiber epoxy composites containing MWCNTs and Fe₃O₄ NPs were manufactured by composites liquid molding process. The microwave absorbing properties of single-layered and double-layered glass fiber/MWCNTs/epoxy and glass fiber/Fe₃O₄ NPs/epoxy composites were evaluated. The reflection loss(RL) were calculated by the measured complex permittivity and permeability using waveguide method by vector network analyzer. Based on the mechanism analysis and deficiency of single-layer absorber, the double-layered composites were fabricated by using matching layer and absorbing layer to enhance the microwave absorption performance, which can be modulated by tailoring the electromagnetic parameters and thicknesses of each layer. The optimized microwave absorbing properties of double-layered composites with minimum RL of −45.7 dB and full X-band effective absorption can be achieved when the total thickness of the matching layer and absorbing layer is 1.8 mm, which can be attributed to synergistic effect of improved impedance matching characteristic and superior microwave attenuation characteristic of the absorbing layer. The combined utilization of dielectric loss and magnetic loss absorbent and their double-layered structure design shows great design flexibility and diversity and can be a promising candidate for designing high performance microwave absorbing materials.     

Studies on preparation of HDPE/CB composites including a novel oriented structure by the microwave heating and their characterization

Microwave heating has several advantages over traditional methods of heating, including rapid and uniform heating, greater penetration depth of heat into material, lower power costs and selective heating within the material and so on. In this paper, effects of microwave heating on the properties of high‐density polyethylene/carbon black (HDPE/CB) composites were studied. The results show that the HDPE/CB composites can be heated via microwave irradiation, and composites with different CB concentration exhibit different microwave heatability. The 20 wt% CB composites have the most rapid heating rate, and its temperature reaches 78°C after 10 sec, and 159°C after 150 sec, respectively. Meanwhile, microwave heating improves the mechanical properties of HDPE/CB composites. Scanning Electron Microscopy (SEM) analysis shows a better combination between CB particles and HDPE after microwave irradiation. Furthermore, selective heating of microwave was used to prepare a novel oriented structure, which the core layer has preferential orientation and the surface layer has little orientation. Characterization of the novel oriented structure was also studied. Wide angle X‐ray diffraction (WAXD) analysis of 25 wt% CB composites with the novel oriented structure shows that the diffraction peaks of the surface layer are obviously weaker than those of the core layer, which indicates that orientation in the core layer is more intensive than that in the surface layer. The novel oriented structure is different to the traditional skin‐core structure, in which the surface layer has preferential orientation and the core layer has little orientation. Copyright © 2009 John Wiley & Sons, Ltd.     

Formation of gold branched plates in diluted solutions of poly(vinylpyrrolidone) and their use for the fabrication of near-infrared-absorbing films and coatings

Ribbon-like and branched gold nano- and microstructures were produced by simple heating of diluted aqueous solutions of poly(vinylpyrrolidone) (PVP) and HAuCl4. The reaction was carried out in a one-pot, one-step process at mild temperatures. Modification of the synthesis variables allowed the obtaining of structures with different sizes and branching degrees which formed stable hydrosols with characteristic colors. A mechanism for the growth of the crystals was proposed, based on the aggregation of metal units followed by reorientation and attachment processes facilitated by the presence of low concentrations of the polymer. These anisotropic structures were used to obtain large-area porous coatings on metallic, plastic, and glass substrates and to synthesize homogeneous polymer composites. The resulting gold-modified materials showed an important increase of absorption in the near-infrared (NIR) region of the electromagnetic spectrum, which could find interesting applications in the development of NIR-absorbing filters and coatings.     

Thermal and structural stability of composite systems based on polyaniline deposited on porous polyethylene films

Conducting composite systems containing polyaniline layers produced on the surface and inside the pores of polyethylene support have been prepared. Microporous polyethylene films were obtained by melt extrusion with subsequent annealing, uniaxial extension, and thermal fixation. Polyaniline layers were formed by in-situ polymerization of aniline onto polyethylene porous support placed into the aqueous reaction mixture. Structural and chemical transformations upon heating of these systems in air in free state and in vacuum under load have been investigated by thermo-mechanical tests, IR spectrometry, and electron microscopy. Changes in mechanical properties of composites after heating have been analyzed. Composite systems have been found to demonstrate a considerably lower shrinkage upon heating than microporous polyethylene substrates. It has been discovered that the composites preserve mechanical integrity on heating up to temperatures much higher than the polyethylene melting point. It is concluded that thermo-mechanical behaviour of the composites is determined by the space-continuous phase of polyaniline on the surface and in the bulk of polyethylene support.     

The homogeneity of heavy metal deposition on glass fibre filters collected using a high-volume sampler in the vicinity of an opencast chrome mine complex at Kemi,Northern Finland

The homogeneity of heavy metal (Cr, Ni, Cu, Fe and Cd) distribution on glass fibre filters (Munktell MG 160, 203 x 254 mm, 75 g m(-2)) collected using a high-volume sampler (Wedding & Associates) at an opencast chrome mine complex at Kemi, Northern Finland was studied. The heavy metals in the total suspended particulate (TSP) material were analysed by inductively coupled plasma atomic emission spectrometry (ICP-AES) or graphite furnace atomic absorption spectrometry (GFAAS). The glass fibre filters were digested in a microwave oven using a mixture of aqua regia+HF acids. There was significant non-uniform distribution of heavy metals on glass fibre filters. The TSP material containing chromite was very difficult to dissolve by acid digestion. The results from X-ray fluorescence spectrometry (XRF), and from energy filtering transmission electron microscope (EFTEM) equipped with energy dispersive X-ray spectrometer (EDS), showed that insoluble residue left after microwave oven digestion with aqua regia+HF acids was probably partly due to chemical reactions occurring during microwave heating.     

Comparison between the conventional method of extraction of essential oil of Laurus nobilis L. and a novel method which uses microwaves applied in situ, without resorting to an oven

A novel microwave method has been applied to the hydrothermal extraction of essential oil from plants. An insulated microwave coaxial antenna was introduced inside a 1000 ml glass flask containing dry Laurus nobilis L. leaves and tap water. Microwave power up to 800 W at 2450 MHz was emitted in continuous wave regime (CW) or in pulsed regime (PR) at 8 kW peak power. Stirring with a magnetic bar and a Clevenger refrigerator connected to the flask enabled to complete the extraction in 1 h. The results of the in situ microwave extraction were compared with those obtained by heating the same reactor with a conventional electric mantle by gas chromatography-mass spectrometry (GC-MS) analysis. Differences were observed both in the composition of the essential oil and from the energetic point of view. The essential oil obtained with microwave (MW) methods contained substantially higher amounts of oxygenated compounds and lower amounts of monoterpenes than conventional method. The in situ microwave heating is safe and versatile; it presents time and energy saving advantages, and therefore it can be considered useful also for industrial applications.     

Layered double hydroxide/polyethylene terephthalate nanocomposites. Influence of the intercalated LDH anion and the type of polymerization heating method

Conventional and microwave heating routes have been used to prepare PET–LDH (polyethylene terephthalate–layered double hydroxide) composites with 1–10 wt% LDH by in situ polymerization. To enhance the compatibility between PET and the LDH, terephthalate or dodecyl sulphate had been previously intercalated in the LDH. PXRD and TEM were used to detect the degree of dispersion of the filler and the type of the polymeric composites obtained, and FTIR spectroscopy confirmed that the polymerization process had taken place. The thermal stability of these composites, as studied by thermogravimetric analysis, was enhanced when the microwave heating method was applied. Dodecyl sulphate was more effective than terephthalate to exfoliate the samples, which only occurred for the terephthalate ones under microwave irradiation.     

Microwave-assisted Preparation of Temperature Sensitive Poly（N-isopropylacrylamide） Hydrogel with Improved Responsive Properties

Poly(N-isopropylacrylamide) (PNIPAM) hydrogel, which is insoluble but shrinkable or swellable in aqueous media when temperature rises or drops across 33oC1,2, has been extensively studied due to its potential applications in the fields of controlled drug …     

掺稀土多孔硅中稀土光学活化的新方法: 微波热法

首次报道掺稀土多孔硅中稀土光学活化的一种新方法--微波热法.经微波加热处理后,掺稀土多孔硅样品外观均匀;室温下,分别观察到掺铒多孔硅在-1.5μm处、掺钕多孔硅在-1.06μm处强的光致发光.除起加热作用外,微波与样品之间的非热相互作用在稀土的光学活化方面与也起重要作用.     

Films and composites of gold nanoparticles stabilized by abietic acid

We studied the usefulness of dispersions of gold nanoparticles (Au-NPs) stabilized by abietic acid for manufacturing films on glass and silicon substrates and composites with nanosized and powder materials exemplified by SiO₂ and TiO₂ NPs, expanded graphite (EG), carbon nanotubes (CNTs), a porous carbon material (PCM), PCM containing 6% nitrogen, and CeO₂ powder.     

In situ SAXS/WAXS of zeolite microwave synthesis: NaY, NaA, and beta zeolites.

A custom waveguide apparatus is constructed to study the microwave synthesis of zeolites by in situ small-angle X-ray scattering (SAXS) and wide-angle X-ray scattering (WAXS). The WR-284 waveguide is used to heat precursor solutions using microwaves at a frequency of 2.45 GHz. The reaction vessels are designed to include sections of thin-walled glass, which permit X-rays to pass through the precursor solutions with minimal attenuation. Slots were machined into the waveguide to provide windows for X-ray energy to enter and scatter from solutions during microwave heating. The synthesis of zeolites with conventional heating is also studied using X-ray scattering in the same reactor. SAXS studies show that the crystallization of beta zeolite and NaY zeolite is preceded by a reorganization of nanosized particles in their precursor solutions or gels. The evolution of these particles during the nucleation and crystallization stages of zeolite formation depends on the properties of the precursor solution. The synthesis of NaA and NaX zeolites and sodalite from a single zeolite precursor is studied by microwave and conventional heating. Microwave heating shifts the selectivity of this synthesis in favor of NaA and NaX over sodalite; conventional heating leads to the formation of sodalite for synthesis from the same precursor. The use of microwave heating also led to a more rapid onset of NaA zeolite product crystallization compared to conventional heating. Pulsed and continuous microwave heating are compared for zeolite synthesis. The resulting rates of formation of the zeolite products, and the relative amounts of the products determined from the WAXS spectra, are similar when either pulsed or continuous microwave heating is applied in the reactor while maintaining the same synthesis temperature. The consequences of these results in terms of zeolite synthesis are discussed.     

In‐situ Fabrication of Functional Materials inside Porous Fiber using Microwave Selective Heating

We developed a simple fabrication method, which can emplace functional materials inside porous fibers. In contrast to conventional impregnation methods or surface coating, various functions can be included inside of natural or synthetic fibers. This fabrication method has three steps. First, the raw material solution is absorbed to the fiber. Then the fiber is immersed and pressurized in immiscible liquids with the raw material solution. Finally, the functional particles are fabricated in‐situ inside of the fiber by a chemical reaction such as microwave selective heating. As a model reaction, we fabricated silver‐nanoparticle‐containing cotton fiber. The elemental silver was distributed inside of the fiber in a cross‐sectional distribution as confirmed by SEM‐EDS. Furthermore, we fabricated fibers with zeolite particles inside of porous PTFE fibers.     

Use of a silicon carbide multi-well plate in conjunction with microwave heating for rapid ligand synthesis, formation of palladium complexes, and catalyst screening in a Suzuki coupling

The preparation of a library of bis-imidazolium salts and corresponding palladium complexes is reported. These complexes are screened as catalysts in the Suzuki reaction between 4-bromoanisole and phenylboronic acid. Each step is performed in parallel using a 24-position silicon carbide plate and microwave heating. The plate allows for use of standard glass vials as reaction vessels. The ease and speed of operation show the potential for microwave heating in conjunction with the silicon carbide plate as a tool for catalyst screening.     

The absence of size-dependency in flame retarded composites containing low-melting organic-inorganic glass and clay: Comparison between micro- and nanocomposites

Due to optimised processing of epoxy based composite materials containing a low-melting organic-inorganic glass together with an organo clay, the size of the glass particles could be successfully reduced. Thus truly nano-dispersed composites were obtained, with glass particles in the range of 10 nm to 200 nm. The small particle size allowed efficient interaction of glass particles and organo clay layers. The flame retardancy as well as the thermo-mechanical properties were tested, and the results showed that the low-melting glass led to a remarkable reduction of peak heat release rate by forming an enhanced barrier layer. Nevertheless no further improvement could be achieved by lowering the particle size to the nanometre region. For good flame retardancy a microdispersion of the low-melting glass was already sufficient.     

Microwave synthesis of hybrid inorganic-organic porous materials: phase-selective and rapid crystallization

Microwave synthesis of two porous nickel glutarates was compared with conventional hydrothermal synthesis. The cubic nickel glutarate, [Ni20(C5H6O4)20(H2O)8] x 40 H2O (1), was synthesized by conventional electrical heating in several hours or days, depending on synthesis temperature. Crystallization was greatly accelerated by microwave irradiation, in which more stable, tetragonal nickel glutarate, [Ni22(C5H6O4)20(OH)4(H2O)10] x 38 H2O (2), was formed within a few minutes, suggesting the efficiency of the microwave technique in the synthesis of porous hybrid materials. The cubic phase 1 is formed preferentially at low pH, low temperature, and especially under conventional electrical heating. In contrast, the tetragonal phase 2 is obtained favorably at high pH, high temperature, and especially with microwave irradiation. This work demonstrates that the microwave method provides not only the very fast synthesis of a hybrid material, but also the possibility to discover a new porous hybrid material not yet identified by conventional hydrothermal synthesis. The hydrothermal formation of metal-organic hybrid materials in a matter of minutes is an important step towards developing commercially viable routes for producing this valuable class of materials.     

介孔-微孔复合材料的水热稳定性及其催化裂化性能

采用无模板剂的溶胶凝胶法制备了一系列具有均一介孔和MFI沸石微孔的复合材料.与MCM-41相比,包含silicalite-1沸石结构的复合材料的水热稳定性得到显著改善.1,3,5-三异丙苯的催化裂化反应结果表明,与商品HZSM-5沸石相比,包含ZSM-5沸石结构的复合材料具有更高的催化活性和抗积炭性能.三异丙苯的转化率...     

Microwave synthesis of zinc sulfite and porous zinc oxide microrods

ZnSO(3) microrods with uniform size and shape can be prepared under microwave irradiation at much higher speed than a conventional heating bath, usually in minutes. The annealing of ZnSO(3) microrods produced porous ZnO microrods with pore size between 50-200 nm.     

Incorporation and migration of phosphorus species within anodic films on an Al‐W alloy

The effect of tungsten species on the incorporation and migration of phosphorus species within anodic alumina is investigated. The study employs barrier anodic films, formed on a sputtering‐deposited Al‐15at.%W alloy in phosphate electrolytes. The films consist of either an outer tungsten‐containing region and an inner tungsten‐free region, or a tungsten‐containing region only. Phosphorus species are shown to migrate inward in the tungsten‐containing alumina more slowly than in the tungsten‐free alumina. In contrast, the outward migration of tungsten species is relatively unaffected by the presence of phosphorus species. The relevance of the results to the use of tungsten tracers for the study of porous film growth is discussed. Copyright © 2010 John Wiley & Sons, Ltd.     

Multifunctional nanocomposites based on tetraethylenepentamine-modified graphene oxide/epoxy

Composites based on epoxy/graphene were investigated for thermal-mechanical performance. Initially, few-layer graphene oxide (GO) was modified with tetraethylenepentamine (GO-TEPA) in a reaction assisted by microwave radiation. GO and GO-TEPA samples were characterized for their structure and morphology. Composites containing 0.1, 0.3 and 0.5 wt.% of GO and GO-TEPA were prepared, and the effect of fillers on the morphology of cryofractured regions of epoxy matrix was observed through electron microscopy images. Dynamic mechanical thermal analysis (DMA) tests revealed increases of approximately 20 °C in glass transition. Moreover, when compared to neat polymer, composites containing 0.5 wt.% of GO-TEPA gained up to 103% in thermal conductivity (obtained by flash laser). Finally, nanoindentation analyses showed increases of 72% in Young's modulus and 143% in hardness for the same sample. The system is characterized as multifunctional nanocomposites because of the simultaneous gains in thermal and mechanical properties. The best results of the multifunctional composites were strongly associated with the chemical modification of the GO by TEPA.