Free-standing mesoporous carbon thin films with highly ordered pore architectures for nanodevices

We report for the first time the synthesis of free-standing mesoporous carbon films with highly ordered pore architecture by a simple coating-etching approach, which have an intact morphology with variable sizes as large as several square centimeters and a controllable thickness of 90 nm to ～3 μm. The mesoporous carbon films were first synthesized by coating a resol precursors/Pluronic copolymer solution on a preoxidized silicon wafer and forming highly ordered polymeric mesostructures based on organic-organic self-assembly, followed by carbonizing at 600 °C and finally etching of the native oxide layer between the carbon film and the silicon substrate. The mesostructure of this free-standing carbon film is confirmed to be an ordered face-centered orthorhombic Fmmm structure, distorted from the (110) oriented body-centered cubic Im3?m symmetry. The mesoporosity of the carbon films has been evaluated by nitrogen sorption, which shows a high specific BET surface area of 700 m(2)/g and large uniform mesopores of ～4.3 nm. Both mesostructures and pore sizes can be tuned by changing the block copolymer templates or the ratio of resol to template. These free-standing mesoporous carbon films with cracking-free uniform morphology can be transferred or bent on different surfaces, especially with the aid of the soft polymer layer transfer technique, thus allowing for a variety of potential applications in electrochemistry and biomolecule separation. As a proof of concept, an electrochemical supercapacitor device directly made by the mesoporous carbon thin films shows a capacitance of 136 F/g at 0.5 A/g. Moreover, a nanofilter based on the carbon films has shown an excellent size-selective filtration of cytochrome c and bovine serum albumin.     

Preparation of amino-functionalized mesoporous silica thin films with highly ordered large pore structures

Highly ordered amino-functionalized mesoporous silica thin films have been directly synthesized by co-condensation of tetraethoxysilane (TEOS) and 3-aminopropyltriethoxysilane (APTES) in the presence of triblock copolymer Pluronic P123 surfactant species under acidic conditions by sol-gel dip-coating. The effect of the sol aging on thin films organization is systematically studied, and the optimal sol aging time is obtained. The amino-functionalized mesoporous silica thin films exhibit a long-range ordering of 2D hexagonal (p6mm) mesostructure with a large pore size of 8.3 nm, a large Brunauer–Emmett–Teller (BET) specific surface area of 680 m² g⁻¹ and a large pore volume of 1.06 cm³ g⁻¹ following surfactant extraction as demonstrated by X-ray diffraction (XRD), Transmission electron microscope (TEM), and physical adsorption techniques. Based on BET surface area and weight loss, the surface coverage of amino-groups for the amino-functionalized mesoporous silica thin films is calculated to be 3.2 amino-groups per nm². Moreover, the functionalized thin films display improved properties for immobilization of cytochrome c in comparison with pure-silica mesoporous thin films.     

Synthesis and characterization of highly ordered functional mesoporous silica thin films with positively chargeable -NH2 groups

Highly ordered mesoporous organic-inorganic hybrid silica thin films with covalently bonded, positively chargeable -NH2 terminal groups were synthesized by evaporation induced self-assembly of tetraethoxysilane, 3-aminopropyl-triethoxysilane, and a nonionic surfactant under acid conditions and characterized using TEM, GISAXS, FTIR, SAW-based N2 sorption, and TGA.     

Synthesis and photocatalytic properties of highly crystalline and ordered mesoporous TiO2 thin films

Highly crystalline and ordered mesoporous TiO2 thin films have been synthesized by stabilization of the mesostructure with confined carbon; the films exhibit 2.5% photoconversion efficiency for the water photolysis at zero-bias and Xe lamp illumination of 40 mW cm(-2).     

Synthesis and characterization of highly ordered Ni-MCM-41 mesoporous molecular sieves

Highly ordered Ni-MCM-41 samples with nearly atomically dispersed nickel ions were prepared reproducibly and characterized. Similar to the Co-MCM-41 samples, the pore diameter and porosity can be precisely controlled by changing the synthesis surfactant chain length. Nickel was incorporated by isomorphous substitution of silicon in the MCM-41 silica framework, which makes the Ni-MCM-41 a physically stable catalyst in harsh reaction conditions such as CO disproportionation to single wall carbon nanotubes or CO2 methanation. X-ray absorption spectroscopy results indicate that the overall local environment of nickel in Ni-MCM-41 was a tetrahedral or distorted tetrahedral coordination with surrounding oxygen anions. Hydrogen TPR revealed that our Ni-MCM-41 samples have high stability against reduction; however, compared to Co-MCM-41, the Ni-MCM-41 has a lower reduction temperature, and both the H2-TPR and in situ XANES TPR reveal that the reducibility of nickel is not clearly correlated with the pore radius of curvature, as in the case of Co-MCM-41. This is probably a result of nickel being thermodynamically more easily reduced than cobalt. The stability of the structural order of Ni-MCM-41 has been investigated under SWNT synthesis and CO2 methanation reaction conditions as both require catalyst exposure to reducing environments leading to formation of metallic Ni clusters. Nitrogen physisorption and XRD results show that structural order was maintained under both SWNT synthesis and CO2 methanation reaction conditions. EXAFS results demonstrate that the nickel particle size can be controlled by different prereduction temperatures but not by the pore radius of curvature as in the case of Co-MCM-41.     

Highly ordered hybrid mesoporous bifunctional thin films

Highly ordered mixed framework mesoporous cubic (Im3m) thin films of (M(1-x)(Si-R)(x))O(2) bearing organic groups (M = Ti or Zr, R = propylamine, propylthiol or phenyl, x < or = 0.2) are obtained by one-pot dip-coating; a second organic function (R' = hexadecyl, phenyl, thiol) can be added by post-grafting with a molecule presenting a group capable to anchor to the M sites, thus leading to bifunctional accessible mesopores.     

Design and post-functionalisation of ordered mesoporous zirconia thin films

Bidimensional hexagonal or centred-rectangular mesoporous zirconia thin films have been reproducibly prepared by evaporation-induced self-assembly (EISA), which are stable up to 300 degrees C, with pore size around 35 A; the films can be post-functionalised with organic ligands presenting different functions, opening a land of opportunities for the design of new hybrid mesostructured materials, based on the synergy of a transition metal oxide network and organic groups.     

Synthesis of ordered mesoporous NiO with crystalline walls and a bimodal pore size distribution

A mesoporous solid with crystalline walls and an ordered pore structure exhibiting a bimodal pore size distribution (3.3 and 11 nm diameter pores) has been synthesized. Previous attempts to synthesize solids with large ordered mesopores by hard templating focused on the preparation of templates with thick walls (the thick walls become the pores in the target materials), something that has proved difficult to achieve. Here the large pores (11 nm) do not depend on the synthesis of a template with thick walls but instead on controlling the microporous bridging between the two sets of mesopores in the KIT-6 template. Such control determines the relative proportion of the two pore sizes. The wall thickness of the 3D cubic NiO mesopore has also been varied. Preliminary magnetic characterization indicates the freezing of uncompensated moments or blocking of superparamagnetism.     

Synthesis of highly dispersed ceria-zirconia supported on ordered mesoporous alumina

Highly dispersed ceria-zirconia supported on ordered mesoporous alumina, showing higher thermal stability up to 900 °C, has been successfully synthesized via a sol-gel process associated with P123 as the template in ethanol solvent.     

Preparation of large-pore mesoporous nanocrystalline TiO2 thin films with tailored pore diameters

A novel and facile synthesis route to large-pore mesoporous nanocrystalline anatase thin films with tunable pore diameters in narrow distribution of sizes ranging from 8.3 to 14 nm is reported, using triblock copolymer as the template and Ti(OBu(n))4 as the inorganic precursor. The obtained materials were characterized by X-ray diffraction, scanning electron microscopy, transmission electron microscopy, and nitrogen adsorption. A reasonable formation mechanism is also presented in this work.     

Synthesis and characterization of pore size-tunable magnetic mesoporous silica nanoparticles

Magnetic mesoporous silica nanoparticles (M-MSNs) are emerging as one of the most appealing candidates for theranostic carriers. Herein, a simple synthesis method of M-MSNs with a single Fe(3)O(4) nanocrystal core and a mesoporous shell with radially aligned pores was elaborated using tetraethyl orthosilicate (TEOS) as silica source, cationic surfactant CTAB as template, and 1,3,5-triisopropylbenzene (TMB)/decane as pore swelling agents. Due to the special localization of TMB during the synthesis process, the pore size was increased with added TMB amount within a limited range, while further employment of TMB lead to severe particle coalescence and not well-developed pore structure. On the other hand, when a proper amount of decane was jointly incorporated with limited amounts of TMB, effective pore expansion of M-MSNs similar to that of analogous mesoporous silica nanoparticles was realized. The resultant M-MSN materials possessed smaller particle size (about 40-70 nm in diameter), tunable pore sizes (3.8-6.1 nm), high surface areas (700-1100 m(2)/g), and large pore volumes (0.44-1.54 cm(3)/g). We also demonstrate their high potential in conventional DNA loading. Maximum loading capacity of salmon sperm DNA (375 mg/g) was obtained by the use of the M-MSN sample with the largest pore size of 6.1 nm.     

Fabrication of ordered mesoporous thin films for optical waveguiding and interferometric chemical sensing

Planar optical waveguides with a propagation loss of 2.9 dB/cm at 633 nm were fabricated using ordered mesoporous thin films of TiO2-P2O5 nanocomposite deposited on the tin-rich surfaces of float glass slides. The resulting waveguides show substantial sensitivity to parts-per-million-level ammonia gas at room temperature on the basis of single-beam polarimetric interferometry.     

Synthesis and structural identification of a highly ordered mesoporous organosilica with large cagelike pores

Using 1,2-bis(trimethoxysilyl)ethane as organosiloxane precursor and a triblock copolymer surfactant, Pluronic F127, as template, a highly ordered mesoporous organosilica with large cagelike pores has been successfully synthesized. Its structure was resolved to be 3-D cubic Fmm by high-resolution transmission electron microscopy. The intergrowth of hexagonal close-packed and cubic close-packed phases was observed in this material. The effect of different siliceous precursors on the mesostructure was also investigated.     

Electrochemical evidences of morphological transformation in ordered mesoporous titanium oxide thin films

We provide the first electrochemical evidence of permeability changes in continuous mesoporous TiO2 thin film electrodes induced by nanocrystallisation.     

Preparation and characterization of mesoporous silica thin films from polyethoxysiloxanes

Tetraethoxysilane (TEOS) and polyethoxysiloxanes (PEOSs; prepared by the acid‐catalyzed hydrolytic polycondensation of TEOS) were subjected to the sol–gel process in the presence of cetyltrimethylammonium bromide (CTAB), respectively. The PEOSs with M_w 700–26,000, as prepared by sol–gel coating of TEOS and PEOS under various conditions, were used. Uniform and crack‐free thin films of thickness 276–613 nm were prepared by spin‐coating of a PEOS solution containing CTAB. When the coating films were sintered at 400 °C, the combustion of ethoxy groups and CTAB took place to provide porous silica thin films. The structure of the thin films was found to be dependent on the molecular weight of PEOS and the molar ratio of CTAB/Si: lamellar or hexagonal phase was observed for M_w less than 15,000 and for CTAB/Si molar ratios greater than 0.10. Honeycomb structures were observed for M_w less than 5000 and for CTAB/Si molar ratios of 0.15. The honeycomb structure was also observed by atomic force microscopy and transmission electron microscope. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 2542–2550, 2006     

A general one-pot process leading to highly functionalised ordered mesoporous silica films

Various organic moieties are homogeneously introduced in high quantities into mesostructured porous silica films through a general co-condensation process, which influences the self-assembly mechanism, depending on the physico-chemical properties of each function.     

Synthesis of thermally stable highly ordered nanoporous tin oxide thin films with a 3D face-centered orthorhombic nanostructure

Thin films of nanoporous tin oxide with a 3D face-centered orthorhombic nanostructure have been synthesized by self-assembly that is controlled by post-coating thermal treatment under controlled humidity. In contrast to the conventional evaporation-induced self-assembly (EISA), the films here have no ordered nanostructure after dip-coating. However, the initial coatings are formed under conditions that inhibit significant hydrolysis and condensation for extended periods. This allows the use of postsynthesis thermal vapor treatments to completely control the formation of the nanostructure. With EO106-PO70-EO106 (Pluronic F127) triblock copolymer as the template, highly ordered nanostructures were generated by exposing the disordered films to a stream of water vapor at elevated temperature, which rehydrates the films and allows the formation of the thermodynamically favored phase. Further exposure to water vapor drives the condensation reaction through the elimination of HCl. The X-ray diffraction pattern from the nanostructure was indexed in the space group Fmmm as determined by analysis of 2D small-angle X-ray scattering patterns at various angles of incidence. The nanostructure is then stabilized and made nanoporous by extended controlled thermal treatments. After self-assembly and template removal, the films are thermally stable up to 600 degrees C and retain an ordered, face-centered orthorhombic nanostructure.     

Synthesis of mesoporous silicas of controlled pore wall thickness and their replication to ordered nanoporous carbons with various pore diameters

A synthesis strategy for the systematic control of the pore wall thickness has been developed for the mesoporous silicas with 2-D hexagonal order using ionic and nonionic surfactant mixtures. The mesoporous silicas have been used as templates for the synthesis of 2-D hexagonally ordered mesoporous carbons with controlled pore diameters. The synthesis strategy and results are useful not only for tailoring the properties of the mesoporous materials but also for extending our insights into the synthesis mechanism.     

Synthesis of ordered mesoporous carbon monoliths with bicontinuous cubic pore structure of Ia3d symmetry

Large-diameter-sized mesoporous carbon monoliths with bicontinuous cubic structure of Ia3d symmetry have been synthesized by using mesoporous silica monoliths as hard templates; such carbon monoliths show potential application of advanced electrodes and electrochemical double layer capacitors.