Preparation of highly exfoliated epoxy/clay nanocomposites by clay grafted with liquid crystalline epoxy

Epoxy/clay nanocomposites with a high degree of exfoliation were achieved by intercalating liquid crystalline epoxy into clay intragallery as well as using a so-called ‘solution compounding’ process. In this process, clay modified was first treated with trichloromethane to form organoclay-trichloromethane suspension followed by liquid crystalline epoxy modification. The liquid crystalline epoxy grafted clay was then mixed extensively with epoxy to form epoxy/nanoclay composites. The mechanism of exfoliation was explored by monitoring the change of morphology of organoclay during each stage of processing with X-ray diffraction (XRD). The liquid crystalline epoxy grafted clay synthesised was characterised by fourier transform infrared spectroscopy (FT-IR) and polarising optical microscopy (POM). The clay platelets uniformly dispersed and highly exfoliated in the whole epoxy matrix were observed using transmission electron microscopy (TEM) and FT-IR imaging system. The epoxy nanocomposites were fabricated by incorporating different liquid crystalline epoxy grafted clay loading. The results revealed that the incorporation of liquid crystalline epoxy grafted clay resulted in a significant improvement in glass transition temperature (Tg) derived from dynamic mechanical analysis (DMA) and thermal stability measured by thermogravimetric analysis (TGA).     

Effect of Chemical Modifications of Fibers on Tensile Properties of Epoxy Hybrid Composites

Treatment of oil palm empty fruit bunch (EFB) and jute fibers is carried out by using 2-hydroxy ethyl acrylate (2-HEA) to increase the interfacial bonding of fibers with the epoxy matrix. Fourier transform-infrared (FT-IR) spectroscopy and scanning electron microscopy (SEM) were used to measure the change of surface composition of the fibers after treatment. Modified oil palm and jute fibers were used as reinforcements for epoxy matrix to fabricate hybrid composites by the hand lay-up technique. Tensile and morphological properties of hybrid composites were studied, and tensile properties of hybrid composites prepared from chemically treated oil palm/jute fibers were found to be better than those of untreated hybrid composites. SEM micrographs disclose that interfacial bonding between fiber and matrix significantly improved in the hybrid composites. Developed hybrid composites can be exploited as alternative materials for development of automotive and structural components instead of synthetic fiber–reinforced polymer composites.     

Investigation of nanomechanical and morphological properties of silane-modified halloysite clay nanotubes reinforced polycaprolactone bio-composite nanofibers by atomic force microscopy

There is remarkable interest in the fabrication of polymeric composite nano/micro-fibers by electrospinning for many applications ranging from bioengineering to water/air filtration. In almost all of these applications, the mechanical properties of both the polymer fibers and their assemblies, are significant. In this study, unmodified, 3-Glycidoxypropyltrimethoxysilane (GPTMS) or 3-Aminopropyltriethoxysilane (APTES) modified halloysite clay nanotube (HNT) reinforced polycaprolactone (PCL) nanofibers were successfully synthesized via the electrospinning. The morphology and mechanical features of the obtained electrospun fibers were investigated by atomic force microscopy (AFM) and AFM-based nanoindentation for single fibers in nanoscale, respectively. Besides, scanning electron microscopy and tensile strength tests were used to investigate whole fibrous structures in microscale. The AFMresults, accompanied by SEM and tensile strength, support the conclusion that silane-modification affected positively the morphology and mechanical characteristics of electrospun PCL nanofibers. Therefore, it was concluded that the morphological and mechanical features from the single fibers in the nanofiber mats were related to the whole fibrous structure.     

Structure and nanomechanical characterization of electrospun PS/clay nanocomposite fibers

Electrospinning has been emerging as one of the most efficient methods to fabricate polymer nanofibers. In this paper, PS/clay nanocomposite fibers with varying diameters were electrospun onto solid substrates. The fiber diameters were adjusted from 4 microm to 150 nm by changing the solution concentration. Scanning electron microscopy (SEM), transmission electron microscopy (TEM), and atomic force microscopy (AFM) were used to characterize the fiber morphology. Shear modulation force microscopy (SMFM) was utilized to investigate the surface nanomechanical properties of electrospun fibers as a function of the fiber diameter and temperature. In the absence of clay, no change in T(g) was observed, even though a large increase of shear modulus below the glass transition temperature was found. This effect was postulated to result from the molecular chain alignment during electrospinning. The addition of functionalized clays to the spinning solution produced fibers with a highly aligned montmorillonite layer structure at a clay concentration of 4 wt %. Clay agglomerates were observed at higher concentrations. The existence of clay further enhanced the shear modulus of fibers and increased the glass transition temperature by nearly 20 degrees C.     

Electrospinning and characterization of medium-molecular-weight poly(vinyl alcohol)/high-molecular-weight poly(vinyl alcohol)/montmorillonite nanofibers

Submicron fibers of medium-molecular-weight poly(vinyl alcohol) (MMW-PVA), high-molecular-weight poly(vinyl alcohol) (HMW-PVA), and montmorillonite clay (MMT) in aqueous solutions were prepared by electrospinning technique. The effect of HMW-PVA and MMT on the morphology and mechanical properties of the MMW-PVA/HMW-PVA/MMT nanofibers were investigated for the first time. Scanning electron microscopy, viscometer, tensile strength testing machine, thermal gravimetric analyzer (TGA), and transmission electron microscopy (TEM) were utilized to characterize the PVA/MMT nanofibers morphology and properties. The MMW-PVA/HMW-PVA ratios and MMT concentration played important roles in nanofiber's properties. TEM data demonstrated that exfoliated MMT layers were well distributed within nanofibers. It was also found that the mechanical property and thermal stability were increased with HMW-PVA and MMT contents.     

Preparation of polylactic acid/epoxidized palm oil/fatty nitrogen compounds modified clay nanocomposites by melt blending

In this study, new biopolymer nanocomposites have been prepared. Fatty nitrogen compounds (FNCs); fatty amide (FA), fatty hydroxamic acid (FHA), and carbonyl difatty amide (CDFA), which were synthesized from palm oil, have been used as one of organic compounds to modify natural clay (sodium montmorillonite). The clay modification was carried out by stirring the clay particles in an aqueous solution of FA, FHA, and CDFA by which the clay layer distance increases from 1.23 to 2.71, 2.91 and 3.23 nm, respectively. The modified clay was then used in the preparation of the polylactic acid/epoxidized palm oil (PLA/EPO) blend nanocomposites. The interaction of the modifier in the clay layer was characterized by X-ray diffraction (XRD), and Fourier transform infrared (FTIR). Elemental analysis was used to estimate the presence of FNCs in the clay. The nanocomposites were synthesized by melt blending of the modified clay and PLA/EPO blend at the weight ratio of 80/20. The nanocomposites were then characterized using XRD, transmission electron microscopy (TEM), thermogravimetric analysis (TGA), and tensile properties measurements. The XRD and TEM results confirmed the production of nanocomposites. PLA/EPO modified clay nanocomposites show higher thermal stability and significant improvement of mechanical properties in comparison with those of the PLA/EPO blend.     

Mechanical properties of titania nanofiber mats fabricated by electrospinning of sol–gel precursor

Flexible mats of titania fibers are prepared by calcination of electrospun polyvinylpyrrolidone fibers containing titanium isopropoxide precursor. Structural investigation of the calcinated nanofibers by X-ray diffraction (XRD) and electron diffraction (ED) combined with the morphologies by scanning electron microscopy (SEM) and transmission electron microscopy (TEM) show the titania fibers, with an average diameter of 180 nm, were comprised of anatase and rutile crystals. The mechanical, chemical and thermal properties of the titania fiber mats are further investigated by the techniques of Instron mechanical tester, thermogravimetric analyzer (TGA), and Fourier transform infrared spectroscopy (FT-IR). The titania fiber mat prepared in this method exhibited a significant flexibility with 461 MPa Young’s modulus.     

Mechanical, morphological and biodegradation studies of microwave processed nanostructured blends of some bio-based oil epoxies with poly (vinyl alcohol)

Bioresource based blends exploit the synergy between polymers derived from renewable resource and commercial polymers to obtain desirable physical, mechanical, and biodegradable properties. With the aim to develop a sustainable resource based biodegradable mulch films, nanostructured blends of epoxies of linseed oil (LOE) and dehydrated castor oil (DCOE) with poly (vinyl alcohol) (PVA) were prepared in the weight ratios of 20/80, 50/50 and 80/20. Microwave-assisted blending was used for the synthesis of DCOE/LOE blends with PVA and the results were compared with conventional solution blending using FT-IR, TGA-DTA and optical measurements. The results revealed that microwave-assisted blending proved to be an efficient method for the formation of compatible blends in a short span of time as compared to conventional solution blending. Transmission electron microscopy (TEM) analysis of DCOE/PVA and LOE/PVA blends synthesized by microwave-assisted method confirmed the formation of a nanostructured blend. Scanning electron microscopy (SEM), respirometry and mechanical measurements were carried out to compare the morphology, biodegradability, and the mechanical strength of DCOE/PVA and LOE/PVA blends. It was observed that DCOE/PVA blends exhibited higher biodegradability, better mechanical properties, and lower moisture absorption characteristics as compared to LOE/PVA blends. The mechanical strength, moisture absorption, and biodegradability of these blends were also compared with blends of other bioresource based polymers such as sugarcane bagasse (SCB), waste gelation (WG), apple peal (AP), and starch/glycerol with PVA, as available from the cited literature in the text.     

Elaboration of open‐cell microcellular nanocomposites

Stable water‐in‐oil high internal phase emulsions, containing styrene and divinylbenzene monomers and exfoliated montmorillonite, were prepared and polymerized to obtain nanocomposite microcellular materials. The porous structure was investigated by scanning electron microscopy, mercury intrusion porosimetry, and nitrogen adsorption/desorption analyses. The exfoliation of clay was investigated by X‐ray diffraction and transmission electron microscopy analyses. The presence of inorganic filler did not modify the microcellular structure of the composite, while the use of modified clay significantly enhanced its mechanical properties. No influence on the thermal degradation was noted, except for materials with high clay content that tended to deteriorate at lower temperature than the other materials. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 4193–4203, 2007     

Cornstarch/Poly(vinyl alcohol) Biocomposite Blend Films: Mechanical Properties,Thermal Behavior,Fire Retardancy,and Antibacterial Activity

In the present study, biocomposite films of starch/poly(vinyl alcohol) (St/PVA) reinforced with delignified Grewia optiva fiber and methyl methacrylate (MMA) grafted fibers were prepared using citric acid as a plasticizer and glutaraldehyde as the cross-linker. The biocomposite films were subjected to evaluation of mechanical properties, biodegradability, and antibacterial properties. The biocomposite films were characterized by using Fourier transform-infrared (FT-IR) spectrophotometry, scanning electron microscopy (SEM), and thermogravimetric analysis (TGA/DTA/DTG). SEM showed good adhesion between St/PVA blend matrix and fibers. The antimicrobial activity of biocomposite films against pathogenic bacteria such as Staphylococcus aureus and Escherichia coli was also explored. The results confirmed that the biocomposite films may be used for food packaging.     

Effects of clay‐modifying agents on the morphology and properties of poly(methyl methacrylate)/clay nanocomposites synthesized via γ‐ray irradiation polymerization

Via γ‐ray irradiation polymerization, poly(methyl methacrylate) (PMMA)/clay nanocomposites were successfully prepared with reactive modified clay and nonreactive clay. With reactive modified clay, exfoliated PMMA/clay nanocomposites were obtained, and with nonreactive clay, intercalated PMMA/clay nanocomposites were obtained. Both results were confirmed by X‐ray diffraction and high‐resolution transmission electron microscopy. PMMA extracted from PMMA/clay nanocomposites synthesized by γ‐ray irradiation had higher molecular weights and narrow molecular weight distributions. The enhanced thermal properties of the PMMA/clay nanocomposites were characterized by thermogravimetric analysis and differential scanning calorimetry. The improved mechanical properties of PMMA/clay were characterized by dynamic mechanical analysis. In particular, the enhancement of the thermal properties of the PMMA/clay nanocomposites with reactive modified clay was much more obvious than that of the PMMA/clay nanocomposites with nonreactive clay. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 3218–3226, 2003     

Polyethylene-Montmorillonite Nanocomposites: Preparation,Characterization and Properties

Polyethylene(PE)/clay nanocomposites have been successfully prepared by in situ polymerization with an intercalation catalyst titanium-montmorillonite (Ti-MMT) and analyzed by X-ray diffraction analysis (XRD), Fourier transform infrared analysis (FT-IR), Transmission electron microscopy (TEM), differentail scanning calorimetry (DSC), thermal gravimetric analysis (TGA) and tensile testing. XRD and TEM indicate that the clay is exfoliated into nanometer size and disorderedly dispersed in the PE matrix, and the PE crystallinity of PE/clay nanocomposite declines to 15∼30%. Compared with pure PE, PE/clay nanocomposites behave higher thermal, physical and mechanical properties; the layer structure of the clay decreases the polymerization activity and produce polymer with a high molecular weight. For PE/clay nanocomposites, the highest tensile strength of 33.4 MPa and Young's modulus of 477.4 MPa has been achieved when clay content is 7.7 wt %. The maximum thermal decomposition temperature is up to 110 °C higher, but the thermal decomposition temperature of the PE/clay nanocomposites decreases with the increases of the clay contents in the PE matrix.     

Enhanced Mechanical Properties of Poly(arylene sulfide sulfone)Membrane by Co-electrospinning with Poly(m-xylene adipamide)

The mechanical properties of poly(arylene sulfide sulfone)(PASS) electrospun membrane were significantly enhanced by coelectrospinning with semi-aromatic nylon poly(m-xylene adipamide)(MXD6), another engineering plastic with high thermal stability and good mechanical properties. The tensile strength of PASS membrane increased with increased incorporation of MXD6, and was tripled when 20%MXD6 was incorporated. The mechanism of the mechanical property improvement is the existence of hydrogen bonding interaction between PASS and MXD6 and between adjacent fibers at the intersections. Thermal properties of the PASS/MXD6 membranes were evaluated by differential scanning calorimetry(DSC) and thermogravimetric analysis(TGA), which showed that the membranes could be stably utilized up to180 °C without any change in appearance and without decomposition. Contact angle measurements of all the membranes showed hydrophobic character. To demonstrate the potential applications of PASS/MXD6 blend membranes, their oil absorption capacities were evaluated with three oils of different viscosities, which proved that the PASS/MXD6 membranes are better absorbents than commercial non-woven polypropylene fibers. Therefore, PASS/MXD6 fibrous membranes produced by electrospinning have a great potential in practical applications.     

Surface modification of ultrahigh‐molecular‐weight polyethylene fibers

To prevent the loss of fiber strength, ultrahigh‐molecular‐weight polyethylene (UHMWPE) fibers were treated with an ultraviolet radiation technique combined with a corona‐discharge treatment. The physical and chemical changes in the fiber surface were examined with scanning electron microscopy and Fourier transform infrared/attenuated total reflectance. The gel contents of the fibers were measured by a standard device. The mechanical properties of the treated fibers and the interfacial adhesion properties of UHMWPE‐fiber‐reinforced vinyl ester resin composites were investigated with tensile testing. After 20 min or so of ultraviolet radiation based on 6‐kW corona treatment, the T‐peel strength of the treated UHMWPE‐fiber composite was one to two times greater than that of the as‐received UHMWPE‐fiber composite, whereas the tensile strength of the treated UHMWPE fibers was still up to 3.5 GPa. The integrated mechanical properties of the treated UHMWPE fibers were also optimum. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 463–472, 2004     

Fire properties of styrenic polymer-clay nanocomposites based on an oligomerically-modified clay

An oligomerically-modified clay has been used to fabricate nanocomposites with styrenic polymers, such as polystyrene, high-impacted polystyrene, poly(styrene-co-acrylonitrile) and acrylonitrile-butadiene-styrene by melt blending. The clay dispersion was evaluated by X-ray diffraction and bright field transmission electron microscopy. All of the nanocomposites have a mixed delaminated/intercalated structure. The fire properties of nanocomposites were evaluated by cone calorimetry a nd the mechanical properties were also evaluated.     

A new study on effect of various chemical treatments on Agave Americana fiber for composite reinforcement: Physico-chemical,thermal, mechanical and morphological properties

This research is focused to fundamentally understand the benefits of using Agave Americana C. plant as potential reinforcement in polymeric composites. The fibers were extracted from the external part of the bark of the plant, which grows worldwide in pastures, grasslands, open woodlands, coastal and riparian zones. In order to use the natural fiber as reinforcement it is paramount important to probe their chemical composition, microstructural behavior and mechanical properties. Hence, firstly the extracted fibers were chemically treated with NaOH, stearic acid, benzoyl peroxide and potassium permanganate. The chemical composition in terms of cellulose, hemicellulose, lignin and other waxy substances were determined using a standard TAPPI method. FT-IR technique was used to understand the character of molecular bonds, crystallinity and their correlations with various bonds in fiber structure. The thermal stability was investigated through thermogravimetric and differential scanning calorimetric analysis, and the mechanical characterization was performed by applying standard tensile test. The surface morphology of fibers was examined through scanning electron microscopy (SEM) and finally reliability scrutiny of all the analysis was carried out. The results of chemical modification techniques applied on the surfaces of natural fibers allows to produce superior fibers used to form the novel composite materials for light-weight application.     

Effect of Oil Palm and Jute Fiber Treatment on Mechanical Performance of Epoxy Hybrid Composites

In this work, oil palm empty fruit bunch (EFB) and jute fibers were treated with 2-hydroxy ethyl acrylate (2-HEA) to improve interfacial bonding of oil palm EFB and jute fibers with epoxy matrix. Hybrid composites were fabricated by incorporation of modified oil palm EFB and jute fibers into an epoxy matrix by the hand lay-up technique. Mechanical (flexural and impact) and morphological properties of modified hybrid composites were measured. Results indicated that flexural and impact properties of modified fiber–reinforced hybrid composites improved as compared to untreated hybrid composites due to better fiber/matrix interfacial bonding, which was confirmed by scanning electron microscopy. We confirmed that treated oil palm/jute hybrid composite may be fabricated by advanced techniques such as resin transfer molding, extrusion, and injection molding for industrial applications in the automotive sector.     

Degradability of composites of low density polyethylene/polypropylene blends filled with rape straw

Composites of LDPE/PP blends and comminuted rape straw as a filler were obtained and characterized. The aging performance of these composites has been investigated. The composites were aged using various types of wet soil and selected species of mould fungi as aging environment as well as using Atlas UV 2000 apparatus as simulation of abiotic conditions. The changes between non-aged and partially degraded composites were evaluated by measuring their mechanical properties and mass change and using FT-IR spectroscopy, FT-IR/PA spectroscopy and scanning electron microscopy. The highest extent of degradation was observed after aging in compost. The band corresponding to cellulosic fibres is no longer recorded in the FT-IR spectra.     

Mechanical properties of rigid polyurethane composites reinforced with surface treated ultrahigh molecular weight polyethylene fibers

The mechanical properties of ultrahigh molecular weight polyethylene (UHMWPE) fibers reinforced rigid polyurethane (PU) composites were studied, and the effects of the fiber surface treatment and the mass fraction were discussed. Chromic acid was used to treat the UHMWPE fibers, and polyurethane composites were prepared with 0.1 to 0.6 wt% as‐received and treated UHMWPE fibers. Attenuated total reflection Fourier transform infrared demonstrated that oxygen‐containing functional groups were efficiently grafted to the fiber surface. The mechanical performance tests of the UHMWPE fibers/PU composites were conducted, and the results revealed that the treated UHMWPE fibers/PU composites had better tensile, compression, and bending properties than as‐received UHMWPE fibers/PU composites. Thermal gravimetric analyzer showed that the thermal stability of the treated fiber composites were improved. The interface bonding of PU composites were investigated by scanning electron microscopy and dynamic mechanical analysis, and the results indicated that the surface modification of UHMWPE fiber could improve the interaction between fiber and PU, which played a positive role in mechanical properties of composites.