Influence of CaCO<Subscript>3</Subscript> nanoparticles shape on thermal and crystallization behavior of isotactic polypropylene based nanocomposites

Summary The influence of calcium carbonate nanoparticles with different shapes (spherical and elongated) on the thermal properties and crystallization behavior of isotactic polypropylene was investigated. CaCO₃ nanoparticles were covered by an appropriate coating agent to improve the interfacial adhesion between the filler and the polyolefin matrix. The nanocomposites were prepared by melt mixing and subsequent compression molding. A remarkable effect of CaCO₃ on the thermal properties of iPP was observed. Moreover, the analysis of crystallization kinetics showed that CaCO₃ nanopowder coated with PP-MA are efficient nucleating agents for iPP, and the overall crystallization rate results higher than plain iPP.     

Nucleation activity of nanosized CaCO3 on crystallization of isotactic polypropylene, in dependence on crystal modification, particle shape, and coating

A detailed analysis of the effect of calcium carbonate nanoparticles on crystallization of isotactic polypropylene (iPP) is reported in this contribution. CaCO₃ nanoparticles with different crystal modifications (calcite and aragonite) and particle shape were added in small percentages to iPP. The nanoparticles were coated with two types of compatibilizer (either polypropylene-g-maleic anhydride copolymer, or fatty acids) to improve dispersion and adhesion with the polymer matrix.It was found that the type of coating agent used largely affects the nucleating ability of calcium carbonate towards formation of polypropylene crystals. CaCO₃ nanoparticles coated with maleated polypropylene can successfully promote nucleation of iPP crystals, whereas the addition of nanosized calcium carbonate coated with fatty acids delays crystallization of iPP, the effect being mainly ascribed to the physical state of the coating in the investigated temperature range for crystallization of iPP, as well as to possible dissolution by fatty acids of heterogeneities originally present in the polypropylene matrix.     

Nano-silica and SiO2/CaCO3 nanocomposite prepared from semi-burned rice straw ash as modified papermaking fillers

Silica (SiO₂) nanoparticles and silica/calcium carbonate (SiO₂/CaCO₃) core–shell nanocomposites were prepared by sol–gel technique as fillers for papermaking application. Semi-burned rice straw ash (SBRSA), as waste material, was used to prepare the targeted fillers. Preparation of SiO₂ nanoparticles and SiO₂/CaCO₃ nanocomposites was carried out using Na₂SiO₃ solution that was prepared from SBRSA and CaCO₃ nanoparticles of 30–70 nm. The targeted SiO₂/CaCO₃ nanocomposites were prepared with different molar ratio of SiO₂:CaCO₃ 1:15, 1:10 and 1:5. The percentage of silica increased from 62.5% to 82.9% by thermal treatment of SBRSA at 800 °C for 2 h. The prepared SiO₂ nanoparticles and SiO₂/CaCO₃ nanocomposites were characterized by using XRD, XRF, TEM, FT-IR and Zeta potential. The results indicate that a pure semi-crystalline SiO₂ nanoparticle and semi-crystalline shell of SiO₂ coated CaCO₃ core particles were produced. The work extended also to investigate the effect of the prepared fillers on physical, mechanical and optical properties of paper.Application of the prepared SiO₂ nanoparticles and SiO₂/CaCO₃ nanocomposites improved the optical properties of paper (brightness, whiteness and opacity) but it slightly reduced the mechanical properties when compared to commercial precipitated CaCO₃ (PCC) filler.The results showed that the retention of SiO₂ nano-particles was highly increased. The retention of the prepared nanocomposites increased along with increasing of SiO₂:CaCO₃ molar ratio.     

Thermal stability and UV-shielding properties of polymethyl methacrylate and polystyrene modified with calcium carbonate nanoparticles

The influences of nanosized CaCO₃ on the thermal and optical properties embedded in poly(methyl methacrylate) (PMMA) and polystyrene (PS) were investigated. Calcium carbonate nanoparticles were synthesized by in situ deposition technique, and its nano size (32–35 nm) was confirmed by scanning electron microscope (SEM) and X-ray studies. Nanocomposites samples of PMMA/CaCO₃ and PS/CaCO₃ were prepared with different filler loading (0–4 wt%) of CaCO₃ nanoparticles by solution mixing technique. The Fourier transform infrared analysis confirmed that CaCO₃ nanoparticles were present in the polymers matrices. The morphology and elemental composition of nanocomposites were evaluated by SEM and energy dispersive X-ray spectroscopy. The thermal properties of nanocomposites were characterized by differential scanning calorimetric, thermogravimetric, and differential thermogravimetry analysis, and the results indicate that the incorporation of CaCO₃ nanoparticles could significantly improve the thermal properties of PMMA/CaCO₃ and PS/CaCO₃ nanocomposites. The glass transition temperature (T _g ) and decomposition temperature (T _d ) of nanocomposites with 4 wt% of CaCO₃ nanoparticles were increased by 30 and 24 K in case of PMMA/CaCO₃ and 32  and 15 K in the case of PS/CaCO₃ nanocomposites, respectively. The obtained transparent nanocomposites films were characterized using UV–Vis spectrophotometer which shows the transparencies of nanocomposites are almost maintained in visible region while the intensity of absorption band in ultraviolet (UV) region is increased with CaCO₃ nanoparticles contents and these composites particles could enhance the UV-shielding properties of polymers.     

Preparation of Isotactic Polypropylene/Organoclay Nanocomposites by Solution Mixing Methodology: Structure and Properties Relationships

Isotactic Polypropylene (iPP) based nanocomposites filled with organo-clay nanoparticles were prepared and the relationships between their structure and properties were investigated. Modified C₁₆-C₁₈ smectite clay nanoparticles were used in order to promote matrix/filler compatibilization and to improve interfacial adhesion. X-Ray analysis performed on the nanocomposites demonstrated that at low organo-clay content (1 and 3% by weight) a nanostructure has been obtained, while in presence of 5% by weight of organoclay cluster regions have been formed. Mechanical tests showed that the elastic modulus increases of about 20% compared to the neat polymeric matrix value when 1 and 3% of nanofiller is added.     

PMMA Based Nanocomposites Filled with Modified CaCO3 Nanoparticles

PMMA based nanocomposites filled with calcium carbonate nanoparticles (CaCO₃) have been prepared by in situ polymerization approach. In order to improve inorganic nanofillers/polymer compatibility, PBA chains have been grafted onto CaCO₃ nanoparticle surface. Morphological analysis performed on nanocomposite fractured surfaces has revealed that the CaCO₃ modification induces homogeneous and fine dispersion of nanoparticles into PMMA as well as strong interfacial adhesion between the two phases. Mechanical tests have shown that both unmodified and modified CaCO₃ are responsible for an increase of the Young's Modulus, whereas only PBA-grafted nanoparticles allow to keep unchanged impact strength, strongly deteriorated by adding unmodified CaCO₃. Finally, the presence of CaCO₃ nanoparticles significantly improves the abrasion resistance of PMMA also modifying its wear mechanism.     

Effects of inorganic nanofillers on the thermal degradation and UV-absorbance properties of polyvinyl acetate

The effects of calcium carbonate (CaCO₃) and calcium sulfate (CaSO₄) nanoparticles on the thermal and UV-absorbing properties of polyvinyl acetate (PVAc) were analyzed in this study. Nanoparticles of CaCO₃ and CaSO₄ were synthesized by in situ deposition technique. The size and shape of nanoparticles were recognized by X-ray diffraction and scanning electron microscope (SEM) analyses which confirmed that the particle was having a diameter of 25–33 nm. In this technique, the surface modification of nanoparticles was done by non-ionic polymeric surfactant. PVAc/CaCO₃ and PVAc/CaSO₄ nanocomposites film samples with an average thickness of 30 µm and in the mass ratio of nanoparticles (0–4% (w/w)) were prepared by solution mixing technique. Chemical, structural, and elemental characterizations of nanocomposites were done by, fourier transform infrared, SEM, and energy dispersive X-ray spectroscopy analyses, respectively. Thermal properties of pure polymer and nanocomposites were characterized through differential scanning calorimetric, thermogravimetric, and differential thermogravimetry techniques. The glass transition temperature of nanocomposites increases with increase in content of nanoparticles. It may be due to the interaction between inorganic and organic components. The thermogravimetric analysis results indicate that the thermal degradation temperatures of nanocomposites were enhanced upon the addition of nanosized inorganic fillers. The thermal results show that PVAc/CaSO₄ nanocomposites were more thermally stable than PVAc/CaCO₃ nanocomposites. The addition of nanoparticles affects degradation mechanism and consequently improves thermal stability of PVAc. The reduction of polymer chain mobility and the tendency of nanoparticles to eliminate free radicals were the principal effects responsible for these enhancements. The ultraviolet–visible (UV–Vis) absorbance spectra of PVAc and its nanocomposites films show that the intensity of absorbance increases with increasing filling content, suggesting that nanocomposites films have greater UV-shielding property.     

Compatibilisation effect of PP-g-MA copolymer on iPP/SiO2 nanocomposites prepared by melt mixing

In the present study, a series of iPP/SiO₂ nanocomposites, containing 1, 2.5, 5, 7.5, 10 and 15 wt% SiO₂ nanoparticles, were prepared by melt mixing in a twin screw co-rotating extruder. Poly(propylene-g-maleic anhydride) copolymer (PP-g-MA) containing 0.6 wt% maleic anhydride content was added to all nanocomposites at three different concentrations, 1, 2.5 and 5 wt%, based on silica content. Mechanical properties such as tensile strength at break and Young’s modulus were found to increase and to be mainly affected by the content of silica nanoparticles as well as by the copolymer content. For the tensile strength at break as well as for yield point, a maximum was observed, corresponding to the samples containing 2.5-5 wt% SiO₂. At higher concentrations, large nanosilica agglomerates are formed that have as a result a decrease in tensile strength. Young’s modulus increases almost linearly on the addition of SiO₂, and takes values up to 60% higher than that of neat iPP. Higher concentrations of PP-g-MA resulted in a further enhancement of mechanical properties due to silica agglomerate reduction. This finding was verified from SEM and TEM micrographs. Evidently the surface silica hydroxyl groups of SiO₂ nanoparticles react with maleic anhydride groups of PP-g-MA and lead to a finer dispersion of individual SiO₂ nanoparticles in the iPP matrix. The enhanced adhesion in the interface of the two materials, as a result of the mentioned reaction, has been studied and proved by using several equations. The increased Vicat point of all nanocomposites, by increasing the PP-g-MA content, can also be mentioned as a positive effect.     

Effects of coating amount and particle concentration on the impact toughness of polypropylene/CaCO3 nanocomposites

The effects of the coating amount of surfactant and the particle concentration on the impact strength of polypropylene (PP)/CaCO₃ nanocomposites were investigated. Nanocomposites prepared with monolayer-coated CaCO₃ nanoparticles had the best mechanical properties, including Young’s modulus, tensile yield stress and impact strength because of the good dispersion of the nanoparticles in the polymer matrix. In addition, the good dispersibility of the monolayer-coated nanoparticles allowed us to study the effects of particle concentration on the impact strength of the nanocomposites. H-PP and E-PP, which were the low and high molecular weight PPs, respectively, were used as polymer matrices. Critical particle concentrations of 10 and 25 wt% corresponding to an abrupt increase in the impact toughness were determined for the E-PP and H-PP nanocomposites, respectively. Good particle dispersion in a polymer matrix is the prerequisite for the calculation of the critical ligament thickness using the critical particle concentration. We propose that the observed critical ligament thickness actually corresponds to the critical thickness at which the plane-strain to plane-stress transition occurs. In addition, the critical ligament thickness of a nanocomposite depends on the properties of the polymer matrix, such as molecular weight, even for a given type of polymer.     

The Control of Thermal and Radiation Stability of Polypropylene Containing Calcium Carbonate Nanoparticles

Thermal and γ radiation stability of iPP containing CaCO₃ nanoparticles were investigated by oxygen uptake procedure at 190 °C. The loading of iPP matrix was maximum 25% (w/w). The behavior on thermal oxidation was investigated for two formulations of iPP compounds differing by the surface characteristics of nanoparticles (i.e. uncoated and stearic acid-coated filler). Three irradiation doses (5, 15 and 25 kGy) were applied. The efficient protection of stabilizers that are present in the as-prepared formulations was emphasized by proper values of the kinetic parameters obtained for oxidation. The contribution of CaCO₃ nanoparticles to the oxidative process of iPP is discussed.     

The effects of surface treated carbon fibers and CaCO<Subscript>3</Subscript> nanoparticles inclusions on the mechanical performances of PA6/ABS-based composites

The mechanical and morphological characteristics of PA6/ABS (60/40)-based hybrid composite containing HNO₃-treated short carbon fibers (HSCF) and CaCO₃ nanoparticles have been experimentally studied. A counter-rotating twin-screw extruder and an injection molding machine were employed to produce different samples containing 10 wt % of HSCF and 0, 2, 5 and 8 wt % of CaCO₃ nanoparticles. The SEM observations indicated high-quality adhesion between HNO₃-surface treated carbon fibers and PA6/ABS polymer matrix. In addition, the morphological studies showed that the inclusion of CaCO₃ nanoparticles caused a significant effect on the ABS particle dispersion in PA6/ABS matrix. The mechanical properties assessments revealed that the incorporation of 10 wt % HSCF into the PA6/ABS can significantly improve tensile strength (82%), tensile modulus (107%), flexural strength (98%), flexural modulus (104%) and impact resistance (24%). The inclusion of CaCO₃ nanoparticles, in the presence of 10 wt % HSCF, led to the noticeable improvements of tensile strength (128% for 2 wt % CaCO₃), tensile modulus (199% for 5 wt % CaCO₃), flexural strength (146% for 5 wt % CaCO₃), flexural modulus (204% for 5 wt % CaCO₃) and impact resistance (46% for 2 wt % CaCO₃). The surface treatment of carbon fibers, dispersion conditions of nanoparticles and ABS phase in polymeric matrix were found to be the major important factors affecting the mechanical properties.     

Influence of inorganic fullerene‐like WS2 nanoparticles on the thermal behavior of isotactic polypropylene

A new family of thermoplastic nanocomposites based on isotactic polypropylene (iPP) and inorganic fullerene‐like tungsten disulfide (IF‐WS₂) has been successfully prepared. A very efficient dispersion of IF‐WS₂ material was obtained by mixing in the melted polymer without using modifiers or surfactants. The addition of IF‐WS₂ nanoparticles induces a remarkable enhancement of the thermal stability of iPP, as well as an increase in the crystallization rate of the matrix when compared with pure iPP. The nucleating efficiency of IF‐WS₂ solid lubricant nanoparticles on the α‐phase of iPP reaches very high values (60–70%), the highest values observed hitherto for polypropylene nanocomposites. The incorporation of IF‐WS₂ has also been observed to increase the size and stability of the crystals formed. The melting behavior of the nanocomposites indicates the formation of more perfect crystals as determined by differential scanning calorimetry and time‐resolved synchrotron X‐ray scattering experiments. The new nanocomposites show an increase in the storage modulus with respect to pure iPP measured by dynamic mechanical analysis. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 2309–2321, 2007     

Effect of polyaniline as a surface modifier of TiO2 nanoparticles on the properties of polyvinyl chloride/TiO2 nanocomposites

Surface of TiO2 nanoparticles was modified with the in situ chemical oxidative polymerization of aniline. Polyaniline modified TiO2 nanoparticles (PANI-TiO2 ) were characterized with the FT-IR, XRD, SEM and TEM techniques. Results confirmed that PANI was grafted successfully on the surface of TiO2 nanoparticles, therefore agglomeration of nanoparticles decreased dramatically. Polyvinyl chloride nanocomposites filled with 1 wt% 5 wt% of PANI-TiO2 and TiO2 nanoparticles were prepared via the solution blending method. PVC nanocomposites were analyzed with FT-IR, XRD, SEM, TG/DTA, DSC and tensile test techniques. Effect of PANI as surface modifier of nanoparticles was discussed according to the final properties of PVC nanocomposites. Results demonstrated that deposition of PANI on the surface of TiO2 nanoparticles improved the interfacial adhesion between the constituents of nanocomposites, which resulted in better dispersion of nanoparticles in the PVC matrix. Also PVC/PANI-TiO2 nanocomposites showed higher thermal resistance, tensile strength and Young’s modulus compared to those of unfilled PVC and PVC/TiO2 nanocomposites.     

纸张涂料用纳米CaCO3表面改性的研究

利用铝锆偶联剂对纳米CaCO₃进行表面改性。采用红外光谱(IR)、X射线衍射分析(XRD)、热分析(TG-DTG)对改性前后的纳米CaCO₃进行了表征。通过透射电镜(TEM)、粒度分析、吸油值、比表面积及静滴接触角等实验对纳米CaCO₃的表面改性效果进行评价。红外光谱分析表明，偶联剂以化学键合的方式在纳米CaCO₃的表面形成化学吸附。TEM及粒度分析结果显示，未改性纳米CaCO₃存在严重的团聚现象，而改性后纳米CaCO₃的分散性有很大改善。经表面改性，水滴在纳米CaCO₃粉体压片表面静滴接触角变大，改性纳米CaCO₃同时具有亲水性和亲油性，能够较好地分散在水和有机相中。将改性前后的纳米CaCO₃分别加入到纸张涂料体系中，制得纳米CaCO₃复合纸张涂料。涂料流变实验表明，经铝锆偶联剂表面改性的纳米CaCO₃制得的复合纸张涂料具有较高的动态弹性模量和粘性模量。     

Photo-Oxidative Degradation of Poly(vinyl Chloride) Based Nanocomposites Under Ultraviolet Irradiation

The poly(vinyl chloride) based nanocomposites with 3.0% weight content of the photo-active zinc oxide (ZnO) nanoparticles or the photo-inert calcium carbonate (CaCO₃) nanoparticles was prepared by the solution mixing method, respectively. Their photo-oxidative degradation under ultraviolet irradiation (365 nm) at room temperature were compared with the pure poly(vinyl chloride) via Fourier transform infrared spectroscopy, Thermogravimetric analysis and x-ray photoelectron spectroscopy analyses. The results showed that the photo-inert calcium carbonate (CaCO₃) nanoparticles hampered the photo-degradation of poly(vinyl chloride), whereas the photoactive zinc oxide (ZnO) nanoparticles accelerated the photodegradation of poly(vinyl chloride). Furthermore, the ZnO nanoparticles also favored the crosslinking reaction of the dehydrochlorinated poly(vinyl chloride).     

Isothermal crystallization kinetics of polypropylene latex–based nanocomposites with organo‐modified clay

The effect of organo‐modified clay (Cloisite 93A) on the crystal structure and isothermal crystallization behavior of isotactic polypropylene (iPP) in iPP/clay nanocomposites prepared by latex technology was investigated by wide angle X‐ray diffraction, differential scanning calorimetry and polarized optical microscopy. The X‐ray diffraction results indicated that the higher clay loading promotes the formation of the β‐phase crystallites, as evidenced by the appearance of a new peak corresponding to the (300) reflection of β‐iPP. Analysis of the isothermal crystallization showed that the PP nanocomposite (1% C93A) exhibited higher crystallization rates than the neat PP. The unfilled iPP matrix and nanocomposites clearly shows double melting behavior; the shape of the melting transition progressively changes toward single melting with increasing crystallization temperature. The fold surface free energy (σ_e) of polymer chains in the nanocomposites was lower than that in the PP latex (PPL). It should be reasonable to treat C93A as a good nucleating agent for the crystallization of PPL, which plays a determinant effect on the reduction in σ_e during the isothermal crystallization of the nanocomposites. The activation energy, ΔE_a, decreased with the incorporation of clay nanoparticles into the matrix, which in turn indicates that the nucleation process is facilitated by the presence of clay. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 1927–1938, 2010     

Improving barrier properties of polyethylene/Fe2O3-modified nanographene nanocomposites in a magnetic field

The present work aims at improving the barrier properties of high molecular weight Polyethylene/ graphene nanoplatelets (HMWPE/GnP) nanocomposites by aligning the embedded modified graphene nanoparticles in a magnetic field. Graphene nanoplatelets (GnP) were modified by magnetic Fe₂O₃ to produce Fe₂O₃-modified Graphene, GnP-mFe₂O₃. The magnetic properties of Fe₂O₃ were previously characterized by the vibrating sample magnetometer (VSM) method and resulting GnP-mFe₂O₃ nanoparticles were characterized by Fourier transform infrared (FTIR) analysis. HMWPE/GnP nanocomposites were prepared via melt mixing. The prepared nanocomposites were sheeted at high temperatures in a magnetic field using a hot press. The barrier properties of prepared films, HMWPE/GnP and HMWPE/GnP-mFe₂O₃ were characterized by carrying out a permeation to oxygen experiment as a function of GnP and GnP-mFe₂O₃ contents. A decrease in gas transmission rate (GTR) was observed for the samples after being subjected to the magnetic field compared to the non-treated sample. The results of differential scanning calorimetry (DSC) and field emission electron microscopy (FESEM) experiments confirmed the orientation of GnP-mFe₂O₃ nanoparticles in nanocomposites.     

Interaction of Silane Coupling Agents with CaCO3

A study of eight silane coupling agents showed very different effect of these compounds on the mechanical properties of PP/CaCO₃composites. The application of aminofunctional silane coupling agents resulted in the reactive coupling of the two inactive components leading to increased strength and decreased deformability. A detailed study of the interaction between CaCO₃and the various coupling agents was carried out in order to find an explanation for the strong coupling effect. The amount of coupling agent creating a monolayer coverage was determined by a dissolution method for each coupling agent. The obtained values changed between 0.3 and 1.0 wt% calculated for the CaCO₃. An attempt was made to determine the orientation of the adsorbed molecules to the filler surface. Most of the coupling agents are oriented perpendicularly to the surface with the exception of a methacryl functional silane compound. Possible interactions between hydrolyzed or condensed silane coupling agents and the filler were studied by Fourier transform infrared spectroscopy using transmitting (FTIR-TS) and diffuse reflectance (DRIFT) modes, as well as gel permeation chromatography (GPC). The results showed that bulky organofunctional groups form a caged, polycyclic, low-molecular-weight structure on the surface, while silanes with smaller groups tend to condense into open, ladder type, high-molecular-weight polysiloxane chains. Polymer/filler adhesion, however, depends primarily on the chemical character of the organofunctional group. Aminofunctional silane coupling agents adhere well to the filler surface and react also with the polymer. In the case of similar functionality the size of the organofunctional group determines the strength of the adhesion.     

Glass fiber reinforced bismaleimide/epoxy BaTiO3 nano composites for high voltage applications

BaTiO₃/bismaleimide/epoxy/glass fiber reinforced composites were prepared using E-glass fiber (E-GF) and silane coated E-glass fiber (SC-EGF) separately as reinforcement. BaTiO₃ nanoparticles were prepared by hydrothermal method. Results show that the addition of BaTiO₃ nanoparticles has significant effects on the mechanical and dielectric properties of the composite. Both E-GF and SC-EGF reinforced BaTiO₃/bismaleimide/epoxy composites with 2 wt percentages of BaTiO₃ nanoparticles showed improved tensile strength, flexural strength and dielectric constant and those with 3% showed high dielectric strength indicating this composition is more adaptable for high voltage insulating applications. Dielectric constants and dielectric loss of the fabricated nanocomposites have been obtained at higher frequencies (in GHz) by using Vector Network Analyser at room temperature and was found to be highest for the BMI-Epoxy nanocomposite with 1% weight nanofiller.     

PVDF/TiO2 nanocomposites prepared by solution blow spinning: Surface properties and their relation with S. Mutans adhesion

Thermoplastic nanocomposite materials with potential bactericide properties were prepared and their surface properties and adhesion to Streptococcus mutans, S. mutans, were characterized. Solution blow spinning was successfully used to prepare films with a fiber-like structure on the surface of nanocomposites based on Polyvinylidene fluoride, PVDF, filled with well dispersed TiO₂ nanoparticles. PVDF/TiO₂ nanocomposites were prepared varying the nanoparticles content (0%, 1%, 2%, 5% and 10% by weight). In order to understand the influence of the presence of TiO₂ nanoparticles and the final surface properties on the adhesion of S. mutans to the materials, a deep characterization was carried out focusing on the morphology, roughness, surface free energy from contact angle measurements and cell adhesion by single cell force spectroscopy. It was observed that the uniform dispersion of the nanofiller arose from nanoparticles embedded in the polymer when fibers were created during the blow spinning process. TiO₂ content influenced the topography of the films probably due to a direct effect on the solvent evaporation rate. Although this factor greatly conditioned the roughness of the samples and therefore the surface free energy, S. mutant adhesion on the substrates under study was concluded to be more dependent on the specific interactions with the surface polar groups of the material.