Polymerization of electric field-centered double emulsion droplets to create polyacrylate shells

Porous and hollow particles are widely used in pharmaceuticals, as solid phases for chromatography, as catalyst supports, in bioanalytical assays and medical diagnostics, and in many other applications. By controlling size, shape, and chemistry, it is possible to tune the physical and chemical properties of the particles. In some applications of millimeter-scale hollow shells, such as in high energy density physics, controlling the shell thickness uniformity (concentricity) and roundness (sphericity) becomes particularly important. In this work, we demonstrate the feasibility of using electric field-driven droplet centering to form highly spherical and concentric polymerizable double emulsion (DE) droplets that can be subsequently photopolymerized into polymer shells. Specifically, when placed under the influence of an ～6 × 10(4) V(rms)/m field at 20 MHz, DE droplets, consisting of silicone oil as the inner droplet and tripropylene glycol diacrylate with a photoinitiator in N,N-dimethylacetamide as the outer droplet, suspended in ambient silicone oil, were found to undergo electric field-driven centering into droplets with ≥98% sphericity and ～98% concentricity. The centered DE droplets were photopolymerized in the presence of the electric field. The high degrees of sphericity and concentricity were maintained in the polymerized particles. The poly(propylene glycol diacrylate) capsules are just within the sphericity requirements needed for inertial confinement fusion experiments. They were slightly outside the concentricity requirement. These results suggest that electric field-driven centering and polymerization of double emulsions could be very useful for synthesizing hollow polymer particles for applications in high energy density physics experiments and other applications of concentric polymer shells.     

A facile method for preparing sticky, hydrophobic polymer surfaces

Textured surfaces consisting of nanometer- to micrometer-sized lightly sulfonated polystyrene ionomer (SPS) particles were prepared by rapid evaporation of the solvent from a dilute polymer solution-cast onto silica. The particle textured ionomer surfaces were prepared by either spin-coating or solution-casting ionomer solutions at controlled evaporation rates. The effects of the solvent used to spin-coat the film, the molecular weight of the ionomer, and the rate of solvent evaporation on the surface morphology of cast films were investigated. The surface morphologies were consistent with a spinodal decomposition mechanism, where the surface first existed as a percolated-like structure and then ripened into droplets if molecular mobility was retained for sufficient time. The SPS particles or particle aggregates were robust and resisted separation from the surface even after annealing at 120 °C for 1 week. The water contact angles on as-prepared surfaces were relatively low, ～90°, due to the polar groups in the ionomer, but when the surface was modified by chemical vapor deposition of 1H,1H,2H,2H-perfluorooctyltrichlorosilane, the surface contact angles increased to ～109° on smooth surfaces and up to ～140° on the textured surfaces. Although the surfaces were hydrophobic, the contact angle hysteresis was relatively high and water droplets stuck to these surfaces even when the surface was turned upside down.     

Polymer particles with various shapes and morphologies produced in continuous microfluidic reactors

We report a novel approach to continuous and scalable production of core-shell droplets and polymer capsules in microfluidic devices. The described method is also useful in the synthesis of polymer particles with nonspherical shapes. We used capillary instability-driven break-up of a liquid jet formed by two immiscible fluids. Precise control of emulsification of each liquid allowed for the production of highly monodisperse core-shell droplets with a predetermined diameter of cores and thickness of shells. We also achieved control over the number of cores per droplet and the location of cores in the droplet. We carried out fast throughput photopolymerization of the monomeric shells and obtained polymer particles with various shapes and morphologies, including spheres, truncated spheres and, hemispheres, and single and multicore capsules.     

Synthesis of Polymer Nanoparticles via Vapor Phase Deposition onto Liquid Substrates

In this article, the growth of polymer nanoparticles formed at the liquid–vapor interface via vapor phase polymerization is studied. The particles grow by polymer aggregation, which is driven by the surface tension interaction between the liquid and polymer. It is demonstrated that the mechanism of particle growth is determined by whether polymer particles remain at the liquid–vapor interface or submerge into the liquid. The position of the particles depends on the interaction between the polymer and the liquid. For example, the deposition of poly(n‐butyl acrylate) onto poly(dimethyl siloxane) and Krytox liquids leads to the formation of nanoparticles that remain at the liquid–vapor interface. The size of these particles increases as a function of deposition time. The deposition of poly(4‐vinylpyridine) onto poly(dimethyl siloxane) and Krytox leads to the formation of nanoparticles that submerge into the liquid. The size of these particles does not significantly change with deposition time. Our study offers a new rapid, one‐step synthetic approach for fabricating functional polymer nanoparticles for applications in catalysis, photonics, and drug delivery.

     

Microparticle sampling by electrowetting-actuated droplet sweeping

This paper describes a new microparticle sampler where particles can be efficiently swept from a solid surface and sampled into a liquid medium using moving droplets actuated by the electrowetting principle. We successfully demonstrate that super hydrophilic (2 microm and 7.9 microm diameter glass beads of about 14 degrees contact angle), intermediate hydrophilic (7.5 microm diameter polystyrene beads of about 70 degrees contact angle), and super hydrophobic (7.9 microm diameter Teflon-coated glass beads and 3 microm size PTFE particles of over 110 degrees contact angles) particles on a solid surface are picked up by electrowetting-actuated moving droplets. For the glass beads as well as the polystyrene beads, the sampling efficiencies are over 93%, in particular over 98% for the 7.9 microm glass beads. For the PTFE particles, however, the sampling efficiency is measured at around 70%, relatively lower than that of the glass and polystyrene beads. This is due mainly to the non-uniformity in particle size and the particle hydrophobicity. In this case, the collected particles staying (adsorbing) on the air-to-water interface hinder the droplet from advancing. This particle sampler requires an extremely small amount of liquid volume (about 500 nanoliters) and will thus be highly compatible and easily integrated with lab-on-a-chip systems for follow-up biological/chemical analyses.     

Digital microfluidics and delivery of molecular payloads with magnetic porous silicon chaperones

Digital microfluidics involves the manipulation of molecules and materials in discrete packages. This paper reviews our work using amphiphilic magnetic microparticles constructed from porous silicon. An individual porous particle can be used to carry a nanomole or smaller quantities of a reagent, and assemblies of the particles can encapsulate and transport microliter droplets of liquid containing inorganic, organic, or biological molecules. The tracking and identification of each particle can be accomplished with spectral labels that are encoded into the particles during their synthesis. When used to chaperone liquid droplets, the labels can identify the separate droplets prior to mixing and also the combined droplets after mixing. Magnetic iron oxide nanoparticles encapsulated in the porous matrix allow the manipulation of the particles or whole droplet assemblies with a magnetic field, and they also allow heating of the particle's payload by means of an externally applied RF field. Examples of organic, inorganic, and biomolecular addition reactions, catalytic reactions, and thermolysis reactions are described.     

Self-assembled shells composed of colloidal particles: fabrication and characterization

We construct shells with tunable morphology and mechanical response with colloidal particles that self-assemble at the interface of emulsion droplets. Particles self-assemble to minimize the total interfacial energy, spontaneously forming a particle layer that encapsulates the droplets. We stabilize these layers to form solid shells at the droplet interface by aggregating the particles, connecting the particles with adsorbed polymer, or fusing the particles. These techniques reproducibly yield shells with controllable properties such as elastic moduli and breaking forces. To enable diffusive exchange through the particle shells, we transfer them into solvents that are miscible with the encapsulant. We characterize the mechanical properties of the shells by measuring the response to deformation by calibrated microcantilevers.     

Polypyrrole containers grown on oil microdroplets: encapsulation of fluorescent dyes

Polypyrrole microcapsules were synthesized by the chemical deposition of the polymer onto mineral oil droplets adsorbed onto glass or quartz substrates. The droplets act as a kind of a template that directs the polymer growth into the form of three-dimensional containers. The polymer is deposited on both the surface of oil droplets and the glass or quartz substrate entrapping the oil content. The dissolution of chemical species in oil prior to polymer deposition permits the encapsulation of these species within the cavities of the containers. This phenomenon was demonstrated through the entrapment of the fluorescent dyes, pyrene and perylene, within the polymeric capsules. It was shown that the entrapped molecules can be released from the capsules by controlling the hydration of the polymer, which in turn changes the permeability of the oil content through the polypyrrole shells. The polymer growth and encapsulation phenomena were investigated with a range of complementary physicochemical techniques, including microscopic (AFM, SEM, and confocal microscopy) and spectroscopic (steady-state fluorescence and UV-vis absorption) methods. In particular, the use of optical methods was possible due to the deposition of the capsules on transparent substrates (glass, quartz). As a consequence, the optical information on the interior of the capsules was accessible, for example, dye concentration and local polarity.     

Preparation of sub-micrometer silica shells using poly(1-methylpyrrol-2-ylsquaraine)

Poly(1-methylpyrrol-2-ylsquaraine) precipitates from reaction solution as uniformly spherical particles with a diameter of 1.3 microm. Upon heating, the particles reduce in diameter until extinction at approximately 630 degrees C. Treatment of the particles with 9:1 tetraethoxysilane:ethanol solution, and subsequent hydrolysis in dilute acid, results in a polymer core-silica shell structure. Removal of the core, upon heating to 660 degrees C, results in an amorphous silica shell with a diameter half that of the initial template sphere. It has been found that the silica shells produced by this method are able to encapsulate organic dyes upon soaking of the shells in chloroform solutions of the dyes, and further washings with fresh chloroform did not remove the dyes. The production of crystalline titanium dioxide shells was also achieved through the use of the polysquaraine particles as a spherical template.     

Effect of interfacial free energy on the formation of polymer microcapsules by emulsification/freeze-drying

Hollow polymer microparticles with a single opening on the surface were formed by freeze-drying aqueous polymer colloids swollen with solvent. The results show that the particle morphology is due to phase separation in the polymer emulsion droplets upon freezing in liquid nitrogen, and that morphological changes are driven largely by lowering interfacial free energy. The effects of added surfactant, volume fraction of solvent, type of solvent, and processing conditions on the particle morphology were examined and compared to theoretical predictions. The dried hollow particles were resuspended in a dispersing media and exposed to a second swelling solvent to close the surface opening and form microcapsules. The interfacial free energy difference between the inside and outside surfaces is the driving force for closing the hole on the surface. The emulsification/freeze-drying technique can be used to encapsulate hydrophilic additives in the core of the microcapsules, demonstrating the potential of the technique in controlled-release applications.     

Encapsulation of emulsion droplets by organo-silica shells

Surfactant-stabilized emulsion droplets were used as templates for the synthesis of hollow colloidal particles. Monodisperse silicone oil droplets were prepared by hydrolysis and polymerization of dimethyldiethoxysiloxane monomer, in the presence of surfactant: sodium dodecyl sulphate (SDS, anionic) or Triton X-100 (non-ionic). A sharp decrease in the average droplet radius with increasing surfactant concentration was found, with a linear dependence of the droplet radius on the logarithm of the surfactant concentration. The surfactant-stabilized oil droplets were then encapsulated with a solid shell using tetraethoxysilane, and hollow particles were obtained by exchange of the liquid core. The size and polydispersity of the oil droplets and the thickness of the shell were determined using static light scattering, and hollow particles were characterized by electron microscopy. Details on the composition of the shell material were obtained from energy-dispersive X-ray analysis. In the case of sodium dodecyl sulphate, the resulting shells were relatively thin and rough, while when Triton X-100 was used, smooth shells were obtained which could be varied in thickness from very thick ( approximately 150 nm) to very thin shells ( approximately 17 nm). Finally, hexane droplets were encapsulated using the same procedure, showing that our method can in principle be extended to a wide range of emulsions.     

A review of: “Nineteenth Century Attitudes: Men of Science (Chemists and Chemistry Series,Vol. 13)”. Sydney Ross. Kluwer Academic Publishers; Dordrecht, 1991. pp. xi+235. $69.00.

Abstract

The potential of polytetrafluoroethylene (PTFE) membranes as water‐in‐oil (W/O) emulsification devices was investigated to obtain uniformly sized droplets and to convert them into microcapsules and polymer particles via subsequent treatments. Uniform W/O emulsion droplets have not been achieved using glass membranes unless the membrane was rendered hydrophobic by treatment with silanes. If a PTFE membrane is capable of providing uniform droplets for a W/O emulsion, a coordinated membrane emulsification system can be established since glass membranes have been so successful for O/W (oil‐in‐water) emulsification. In order to examine the feasibility of PTFE membrane emulsification, O/W and W/O emulsion characteristics prepared using PTFE membranes were compared with those prepared by the conventional SPG (Shirasu porous glass) membrane emulsification method. A 3 wt.% sodium chloride solution was dispersed in kerosene using a low HLB surfactant. Effects of the membrane pore size, permeation pressure, and the type of emulsifiers and concentration on the droplet size and on the size distribution (CV, coefficient of variation) were investigated. The CV of the droplets was fairly low, and the average droplet size was correlated with the critical permeation pressure of the dispersed phase, revealing that the PTFE membrane could be used as a one‐pass membrane emulsification device. Low CV values were maintained with a Span 85 (HLB = 1.8) concentration, 0.2–5.0 wt.% and a range of HLB from 1.8–5.0. For a brief demonstration of practical applications, nylon‐6,10 microcapsules prepared by interfacial polycondensation and poly(acrylamide) hydrogels from inverse suspension polymerization are illustrated.     

Synthesis and utilization of monodisperse hollow polymeric particles in photonic crystals

We developed a process to fabricate 150-700 nm monodisperse polymer particles with 100-500 nm hollow cores. These hollow particles were fabricated via dispersion polymerization to synthesize a polymer shell around monodisperse SiO(2) particles. The SiO(2) cores were then removed by HF etching to produce monodisperse hollow polymeric particle shells. The hollow core size and the polymer shell thickness, can be easily varied over significant size ranges. These hollow polymeric particles are sufficiently monodisperse that upon centrifugation from ethanol they form well-ordered close-packed colloidal crystals that diffract light. After the surfaces are functionalized with sulfonates, these particles self-assemble into crystalline colloidal arrays in deionized water. This synthetic method can also be used to create monodisperse particles with complex and unusual morphologies. For example, we synthesized hollow particles containing two concentric-independent, spherical polymer shells, and hollow silica particles which contain a central spherical silica core. In addition, these hollow spheres can be used as template microreactors. For example, we were able to fabricate monodisperse polymer spheres containing high concentrations of magnetic nanospheres formed by direct precipitation within the hollow cores.     

Preparation of polymer colloids by chemical reactions in aerosols. I. Poly(p-tertiarybutylstyrene)

A procedure was developed by which polymer colloids can be prepared by polymerizing aerosol droplets of monomers with an initiator in the vapor state. This work describes the formation of poly(p-tertiarybutylstyrene) particles by exposing the corresponding monomer droplets to trifluoromethanesulfonic acid. It was found that the monomer-to-initiator mass ratio is the critical factor in determining the uniformity and morphology of the particles. Under ideal conditions spheres of narrow size distribution are obtained. Otherwise porous particles or soft particles with whiskers may develop. The aerosol was prepared in a falling film generator, but other procedures for producing monomer droplets may be used.     

Temperature-induced transport of thermosensitive hairy hybrid nanoparticles between aqueous and organic phases

This paper reports on the temperature-induced transport of thermosensitive polymer brush-grafted silica nanoparticles between aqueous and organic phases. Poly(methoxytri(ethylene glycol) methacrylate), a thermosensitive water-soluble polymer with a cloud point of approximately 48 degrees C in H2O, was grown on silica nanoparticles by surface-initiated atom transfer radical polymerization in the presence of a free initiator. These hairy particles were found to quantitatively transfer from aqueous to ethyl acetate phases upon heating at 60 degrees C under the stirring condition. Cooling in an ice/water bath caused the particles to move from ethyl acetate to the aqueous layer. The concentrations of the particles in the original phases during the transport processes were monitored by UV-vis spectrometry. When mutually saturated water and ethyl acetate were used, the transport rates of the particles between the two phases were enhanced. The faster transport was attributed to the solvent phase separation, which produced liquid droplets, dramatically increased the interfacial area, and hence facilitated the transport of the particles. The reversible transfer of the particles between the aqueous and ethyl acetate phases upon heating at 60 degrees C and cooling in an ice/water bath can be repeated consecutively at least 10 times. The hairy particles can also be quantitatively transported from 1-butanol and toluene to H2O by stirring in an ice/water bath. However, only 60% of the particles transferred from water to 1-butanol and no particles to toluene upon heating at 60 degrees C. The reasons are discussed.     

高时空分辨率研究海盐液滴快速风化过程

以高速摄像仪与显微拉曼光谱联用研究聚四氟(疏水)乙烯基底和石英(亲水)基底上的单个海水液滴的快速风化过程.海水液滴风化的形貌图像达到毫秒时间分辨率和微米空间分辨率.通入干氮气后海水液滴在石英基底上发生快速风化过程,首先析出Na2Ca5(SO4)6·3H2O和Na2xCa8-x(SO4)6·3H2O(0＜x＜1)晶体,然后析出NaCI晶体,最后析出KMgCl3·6H2O晶体.我们发现在快速降低湿度的过程中析出钙钠复盐,在缓慢降低湿度的过程中析出CaSO4·2H2O,并已经确定各种结晶产物的位置以及Na2Ca5(SO4)6·3H2O和CaSO4· 2H2O两种晶体的生长速率,并在聚四氟乙烯基底上观察到中空结构的海盐颗粒.     

Lipase incorporated ionic liquid polymers as active, stable and reusable biocatalysts

The aim of this study was to develop ionic liquid (IL) polymer materials incorporating enzymes that can be used as active, stable and reusable biocatalysts. To this goal, Candida rugosa lipase has been microencapsulated in surfactant aggregates formed in an IL monomer or the solution of an IL monomer/IL and then incorporated into polymer frameworks through the free radical polymerization of an IL (1-vinyl-3-ethylimidazolium bis(trifluoromethyl-sulfonyl) amide) ([veim][Tf(2)N]). The activity, stability and reusability of such IL polymer materials containing lipase were evaluated using lipase-catalyzed hydrolysis of p-nitrophenyl butyrate (p-PNB) as a model reaction. Lipase encapsulated within ionic liquid polymer materials remained active and exhibited excellent stability in aqueous solutions. More importantly, these biopolymer materials retained most of their activity after five reaction cycles, in which biopolymers were recovered from the reaction mixture simply by centrifugation. This study promulgates a direction toward the design of IL - an interesting class of tunable and designable solvents - based polymer materials containing biomolecules via a combination of polymer and supramolecular chemistry for diverse applications.     

Preparation of composite membranes with bicontinuous structure

Composite membranes with a hierarchical structure comprising thin regions with a bicontinuous structure and thick regions providing mechanical strength have been prepared by casting inorganic zeolite particles and mixtures that yield organic polymers onto substrates that were decorated with sessile droplets of aqueous solutions. Analysis by scanning electron microscopy (SEM) showed a membrane structure with well-ordered imprints caused by the sessile template droplets. These imprints were open at the bottom and covered on the top with a thin sheet composed of particles and polymer. The particles protruded out of the polymer sheet at the top and bottom of the membrane in the thin regions. A significant number of the particles protruded out of both interfaces at the same time. Thus, these parts of the membrane can be considered to be bicontinuous. The imprints are surrounded by thick regions. These regions act as a supporting structure. Thus, the membranes are stable enough to be handled without special precautions and might be applicable to membrane separation processes.     

含盐胶体液滴的蒸发图案形成机理

研究了聚四氟乙烯(PTFE)胶粒与NaCl混合液滴的蒸发过程及其图案形成机理. 结果表明, PTFE颗粒对接触线具有强烈的钉扎作用, 胶体液滴蒸发伴有显著的“咖啡环”效应. 由于液滴中心液相区表面张力法向分力的作用, 使得凝胶区存在辐射状应力, 进而产生从液滴边缘向中心的辐射状裂纹, 裂纹数量随胶粒的体积分数增大而减少. NaCl与PTFE胶粒的混合液滴出现了复杂多样的蒸发图案. 盐的加入抑制了向外的毛细补偿流, 从而有利于获得宏观上厚度均匀的沉积膜. NaCl与PTFE胶粒耦合形成了凹凸不平的枝晶状形貌, 这可能是释放蒸发应力的结果.     

Heterogeneous uptake of 8-2 fluorotelomer alcohol on liquid water and 1-octanol droplets

The heterogeneous uptake of the 8-2 fluorotelomer alcohol, F(CF2)8CH2CH2OH, on liquid water surfaces over the temperature range 256-273 K and on 1-octanol surfaces over the temperature range 264-295 K has been investigated with a droplet train flow reactor. The uptake coefficient on water droplets is zero within the error of the measurement (+/-0.01) and is independent of droplet temperature. In contrast, significant uptake onto 1-octanol is observed. Measured uptake coefficients for 1-octanol showed a negative temperature dependence, varying from 0.034 +/- 0.005 (1sigma) at 295 K to 0.103 +/- 0.009 at 264 K. The measured uptake coefficients on 1-octanol were independent of gas-liquid contact time, for typical contact times varying between 3 and 15 ms, and independent of the 8-2 fluorotelomer alcohol gas-phase concentration, indicating that the uptake coefficients are equivalent to mass accommodation coefficients. The uptake coefficients on 1-octanol were also independent of relative humidity. These results show that the uptake of FTOHs on or into the aqueous component of cloud/fog droplets or aqueous aerosol particles is not likely to be an important atmospheric sink for these compounds. In these experiments, 1-octanol was used as a model compound for organic-containing atmospheric particles. The larger uptake coefficient measured for 1-octanol surfaces indicates that FTOH partitioning to organic-containing cloud/fog droplets and aerosol particles may be an atmospheric loss mechanism.