高碳转化率下热解神府煤焦CO2高温气化反应性

用热天平等温热重法研究了6种不同热解速率和热解终温的神府煤焦在反应温度1200℃～1400℃的CO2气化反应性。研究了高碳转化率下，反应温度、热解终温和热解速率对快速和慢速热解焦高温反应性的影响。结果表明，快速热解焦比慢速热解焦的反应性好；随气化温度的提高，煤焦反应性的总体趋势增强，反应温度1300℃～1400℃时，3种快速热解焦的反应速率出现重叠；碳转化率为90%～98%时，慢速和快速热解焦的平均表观活化能为59.64kJ/mol～105.92kJ/mol和34.47kJ/mol～40.87kJ/mol，且气化反应以扩散控制步骤为主。     

生物质气化再燃特性实验研究

生物质能是指利用自然界的植物、粪便以及城乡有机废物转化成的能源。生物质能是唯一的碳基可再生能源,燃用生物质燃料可以实现CO2净排放为零。生物质能的再利用十分有效,可以发电,可以合成新的化学物,还可以减少NOx、SOx及颗粒物排放。因此,生物质能是解决化石能源短缺和污染问题的主要可再生能源。     

循环流化床(CFB)煤/焦气化反应的研究Ⅱ.温度、氧含量及煤种对CFB气化反应的影响

报道了两种煤／焦（西山焦煤飞灰、神木煤），在小型循环流化床（ＣＦＢ）气化反应装置上，以二氧化碳及氧气混合物为气化介质，在不同条件（９００～９７０°Ｃ，０～３０％氧含量）下的气化反应的研究。结果表明，提高气化温度，气化反应速度提高，尾气中可燃气体浓度（ＣＯ，Ｈ２，ＣＨ４）、碳转化率及气化效率明显提高。气化介质中的氧含量增加，ＣＯ浓度、碳转化率及气化强度明显增加。反应性高、挥发分多的煤种更适合在ＣＦＢ气化反应装置上进行气化反应。     

松木粉气流床气化特性实验研究

在气流床气化实验装置上进行了松木粉气化特性的研究。考察了温度、氧当量比、水蒸气配比对气体产物的成分、气化特性和固体产物的微观形态及成分的影响,结果表明,随着温度的升高,CO与H₂浓度显著升高,CO₂与CH₄浓度明显下降,碳转化率、产气率、产气热值有所提高;氧当量比从0.2上升至0.5时,CO与H₂浓度降低超过10%,CO₂浓度则上升100%以上,碳转化率提高至92.9%,产气率有所上升,而产气热值则降低超过20%;水蒸气配比从0增大至0.58时,H₂/CO体积比由0.63提高为1.40,碳转化率、产气率和产气热值均呈现先增大后减小趋势。由SEM照片可以看出,固体残渣主要由类球状或块状结构与纤维团聚结构两部分组成。温度升高使残渣颗粒由呈现不规则形状逐渐向球形转化,氧当量比的增大使残渣中类球状颗粒表面孔洞与裂缝明显增多直至破碎。     

Steam Plasma Treatment of Organic Substances for Hydrogen and Syngas Production

Gasification of several organic materials in steam plasma generated in a special plasma torch with a water-stabilized arc was investigated. Thermal plasma with very high enthalpy and low mass flow rate is produced in an arc discharge which is in direct contact with water. Biomass and several types of solid and liquid organic waste were gasified by plasma aided reactions of materials with water, carbon dioxide and oxygen. Composition of produced gas, energy balance of gasification process and gasification efficiency were determined from measured data. Synthesis gas with high content of hydrogen and carbon monoxide and very low content of carbon dioxide, light hydrocarbons and tar was obtained for all tested materials. Comparison of measured data with results of theoretical computations confirmed that steam plasma gasification produces syngas with composition which is close to the one obtained from thermodynamic equilibrium calculations.     

Syngas Production from Lignite Coal Using K2CO3 Catalytic Steam Gasification with Controlled Heating Rate in Pyrolysis Step

Gasification uses steam increases H2 content in the syngas. Kinetics of gasification process can be improved by using K₂CO₃ catalyst. Controlled heating rate in pyrolysis step determines the pore size of charcoal that affects yield gas and H₂ and CO content in the syngas. In previous research, pyrolisis step was performed without considering heating rate in pyrolysis step. This experiment was performed by catalytic steam gasification using lignite char from pyrolysis with controlled heating rate intended to produce maximum yield of syngas with mole ratio of H₂/CO ≈ 2. Slow heating rate (3 °C/min) until 850 °C in the pyrolysis step has resulted in largest surface area of char. This study was performed by feeding Indonesian lignite char particles and K₂CO₃ catalyst into a fixed bed reactor with variation of steam/char mole ratio (2.2; 2.9; 4.0) and gasification temperature (750 °C, 825 °C, and 900 °C). Highest ratio of H₂/CO (1.682) was obtained at 750 °C and steam/char ratio 2.2. Largest gas yield obtained from this study was 0.504 mol/g of char at 900 °C and steam/char ratio 2.9. Optimum condition for syngas production was at 750 °C and steam/char mole ratio 2.2 with gas yield 0.353 mol/g of char and H₂/CO ratio 1.682.     

Plasma-Assisted Treatment of Municipal Solid Waste: A Scenario Analysis

Small-scale thermal treatment of municipal solid waste (MSW) was investigated using mass and energy balances based on the assumption of thermodynamic equilibrium. A typical average MSW composition from the literature was used as basis for modelling of a one ton per day waste gasification facility (plant). Syngas production by pyrolysis, stoichiometric O₂ addition and auto-thermal (gasification with oxygen and/or air where no external heat input is required) combustion were considered. These cases were evaluated for production of electricity only, and steam. From purely thermodynamic considerations, it was observed that auto-thermal oxygen gasification produces the most electricity (47.00 kWe) and oxygen plasma gasification produces a positive net amount (4.07 kWe) on a 1 ton per day scale. Although auto-thermal air gasification also produces a net positive amount, the calorific value of the syngas is too low to fuel an internal combustion engine. As expected, the amount of steam generated by the different scenarios is high due to higher process efficiencies. The close-coupled auto-thermal oxygen process proved to be the most efficient. The cost of additional oxygen generation was however not taken into account, and may change the picture significantly.     

生物油水蒸气气化实验研究

利用固定床反应器对生物油的水蒸气非催化气化性能进行了实验研究,考察了温度和水蒸气的加入量对气化过程的影响,对气化所得粗合成气的组成分布进行了分析。结果表明,升高温度有利于生物油向合成气转化,1 200 ℃时,生物油的碳转化率可达97.8%,合成气有效成分(H₂+CO)的产率可达77%,其中H₂/CO摩尔比为1.19;水蒸气的加入可以提高合成气中的H₂/CO摩尔比,当S/C(水碳比)=4时,合成气中的H₂/CO摩尔比可达3.69,与此同时,水蒸气的加入不利于合成气有效成分产率的提高;生物油气化所得气体为中热值气体。     

The kinetics of gasification of char derived from sewage sludge

Gasification of char derived from sewage sludge was studied under different oxidizing atmospheres containing CO₂, O₂ or H₂O. The gasification tests were carried out in thermobalance at different temperatures and oxidizing reagent concentrations. The most efficient were the gaseous mixtures containing oxygen. The reaction took place at temperature 400–500 °C, whilst in the case of CO₂ and steam much higher temperatures (700–900 °C) were necessary to complete the conversion. Two rate models for gas–solid reaction were applied to describe the effect of char conversion on reaction rate. The shrinking core model for reaction-controlled regime was found to be the best for predicting the rate of char gasification in CO₂ and O₂ atmosphere. The experimental data for steam gasification of the char were fitted best by the first-order kinetics. The kinetic parameters estimated from the experimental data are in accordance with the literature for lignocellulosic char gasification and are the first published for sewage sludge char gasification.     

Ceramic asymmetric hollow fibre membranes—One step fabrication process

Ceramic hollow fibre membranes which have an asymmetric structure have been prepared in one step, using an immersion induced phase inversion technique. With this method, membranes with a high surface area per unit volume ratio can be produced, while production cost is dramatically reduced. Yttria-stabilised zirconia (YSZ) is selected as a membrane material, as it is relatively inexpensive and has superior mechanical strength as well as oxygen ion conducting properties. Therefore, both the porous and non-porous membranes prepared from the YSZ have potential applications. For example, the porous YSZ membranes can be used for fluid separations in harsh environments where normal polymeric membranes cannot be sustained, while the non-porous YSZ membranes can be applied as a solid electrolyte in electrochemical devices such as solid oxide fuel cells, oxygen pumps and chemical gas sensors.Gas permeation analysis suggests that non-porous YSZ hollow fibre membranes can be prepared at sintering temperature of 1400 °C or greater, below which the membrane contains pores. Pore sizes of the YSZ porous membrane prepared fall into the pore size range of ultrafiltration membranes. However, the surface porosities of the membranes prepared from two-population sized particles at sintering temperatures of 1200 °C and 1400 °C are around 5000 m⁻¹ and 300 m⁻¹, respectively. The former is comparable to polymeric membranes, while the latter is an order of the magnitude smaller.     

氧化反应对胜利褐煤水蒸气气化反应的促进作用Ⅱ.作用机理研究

在φ80×3 000 mm耐高温不锈钢管反应器中,进行了N2/N2+O2/N2+H2O/N2+O2+H2O气氛下800和900℃的胜利褐煤气化实验,采用红外光谱、X射线光电子能谱、拉曼光谱和烟气在线分析等研究了添加氧气前后半焦的物理结构、官能团及煤气组成的变化,旨在探讨氧化反应促进水蒸气气化反应的作用机理。结果表明,氧化反应对水蒸气气化反应的促进作用可用半焦的微观结构变化和水蒸气气化解离吸附机理解释。氧化反应的开孔和扩孔作用使碳颗粒微孔数量、比表面积、孔容、吸附量明显增加,更多的碳表面活性位暴露出来,也促进了半焦中甲基、亚甲基、C=O键、C-O键的断裂和高活性的羧基COO-和大量氢自由基的生成,这些都有利于水蒸气气化反应的进行,尤其在高温和水蒸气含量较高时。同时,氧气的加入改变了反应气氛中CO2、CO、H2相对含量和水蒸气分子/活性炭原子内能,也有利于水蒸气气化反应的进行,这与水蒸气气化解离吸附机理相吻合。     

Preliminary study of the pyrolysis of steam classified municipal solid waste

Steam classified municipal solid waste (MSW) has been studied for use as a combustion fuel, feedstock for composting, and cellulytic enzyme hydrolysis. A preliminary study has been conducted using a prototype plasma arc pyrolysis system (in cooperation with Plasma Energy Applied Technology Inc., Huntsville, AL) to convert the steam classified MSW into a pyrolysis gas and vitrified material. Using a feed rate of 50 lbs/h, 300 lbs of the material was pyrolysized. The major components of this pyrolysis gas were H₂, CO, and CO₂. A detailed presentation of the emission data along with details on the system used will be presented.     

High-pressure gasification reactivity of biomass chars produced at different temperatures

The knowledge of biomass char gasification kinetics is of considerable importance in the design of advanced biomass gasifiers, some of which operate at high pressures. In the present work the effects of pyrolysis temperature, total pressure and CO₂ concentration on the gasification of biomass chars have been studied using the thermogravimetric approach. The chars were obtained by pyrolysis in a drop tube furnace reactor at temperatures of 1000 and 1400 °C. The gasification tests were carried out in a pressurized thermogravimetric analyser (PTGA) at different temperatures, pressures and CO₂ concentrations. The reactivity measurements were conducted under the kinetically controlled regime, and three nth-order kinetic models as well as the Langmuir–Hinshelwood model were applied to determine the kinetic parameters.     

神华煤直接液化残渣水蒸气和CO_2气化反应性研究

分别对神华煤和神华煤直接液化残渣的水蒸气和CO2气化反应性进行了研究。结果表明,水蒸气气化反应中,煤半焦的反应性强于残渣半焦;CO2气化反应中,残渣半焦的反应性强于煤半焦。这主要是影响煤和残渣水蒸气和CO2气化反应性的关键因素不同。水蒸气气化反应受煤化程度的影响较大,而CO2气化反应受煤化程度的影响较小,受矿物质催化作用的影响大。     

Electrical,Thermal and Optical Diagnostics of an Atmospheric Plasma Jet System

Plasma diagnostics of atmospheric plasmas is a key tool in helping to understand processing performance issues. This paper presents an electrical, optical and thermographic imaging study of the PlasmaStream atmospheric plasma jet system. The system was found to exhibit three operating modes; one constricted/localized plasma and two extended volume plasmas. At low power and helium flows the plasma is localized at the electrodes and has the electrical properties of a corona/filamentary discharge with electrical chaotic temporal structure. With increasing discharge power and helium flow the plasma expands into the volume of the tube, becoming regular and homogeneous in appearance. Emission spectra show evidence of atomic oxygen, nitric oxide and the hydroxyl radical production. Plasma activated gas temperature deduced from the rotational temperature of nitrogen molecules was found to be of order of 400 K: whereas thermographic imaging of the quartz tube yielded surface temperatures between 319 and 347 K.     

生物质在流化床中的空气-水蒸气气化研究

以流化床为反应器，对生物质的空气-水蒸气气化特性进行了研究。考察了一些主要参变量，如温度 (700 ℃～900 ℃)、水蒸气/生物质比(0～4.04)、空气当量比(0.19～0.27)以及生物质粒度(0.2 mm～0.9 mm)等对气化结果的影响。在实验研究的条件范围内，生物质产气率在1.43 m3/kg～2.57 m3/kg范围内变化，产气的低热值在6 741 kJ/m3～9 143 kJ/m3范围内变化。实验结果表明：较高的气化温度有利于氢的产生；但气化温度过高会使气体热值下降；与常规的空气气化相比，水蒸气的加入使生物质气化产气率显著提高，但水蒸气加入量过多使气化温度下降，产气率和产气热值降低；生物质颗粒粒度的大小对产气组分的分布和产气率均有影响，较小颗粒的生物质会产生较多的CH4、CO和较少的CO2。     

蒙古国巴嘎诺尔(Baganuur)褐煤水蒸气气化制富氢合成气及其固有矿物质的催化作用

利用固定床气化-色谱联用装置,考察了蒙古国巴嘎诺尔(Baganuur)褐煤的水蒸气气化反应性能,研究对比了巴嘎诺尔褐煤原煤BN-R、盐酸洗煤BN-HCl、氨水洗煤BN-NH₄OH、先酸洗后碱处理煤BN-HCl-NaOH及原煤和盐酸洗煤热解预处理煤样BN-R-Char与BN-HCl-Char在水蒸气气化过程中气态产物H₂、CO和CO₂的生成规律.研究结果表明,上述煤样的水蒸气气化过程中H₂、CO和CO₂的生成速率存在明显差异,与盐酸洗煤样相比,BN-R、BN-HCl-NaOH及BN-R-Char比对应矿物质脱除煤样的水蒸气气化速率高,充分说明巴嘎诺尔褐煤中某些固有矿物质对其水蒸气气化反应具有显著的催化作用,显著提高了其气化反应速率,使起始气化温度和气化反应主体温度均降低100 ℃以上,在提高H₂和CO₂生成量同时,还降低了CO生成量,制得了高H₂/CO(物质的量比)的合成气.用盐酸脱除矿物质所得BN-HCl同BN-HCl-Char的水蒸气气化性能相似.与BN-R相比,BN-HCl与BN-HCl-Char水蒸气气化反应性明显下降,说明对巴嘎诺尔褐煤水蒸气气化起催化作用的矿物质成分在盐酸洗脱的矿物质中.经过分析,发现矿物质对巴嘎诺尔褐煤水蒸气气化反应的催化作用,主要是通过提高水煤气变换反应速率实现的.最后,结合文献报道,提出了巴嘎诺尔褐煤水蒸气气化反应过程中矿物质的原位催化机理.     

气化介质对生物质多孔床料流化床气化产气特性的影响

在自制小型常压流化床内采用多孔介质为床料,对生物质进行气化实验,分别考察了富氧气氛下温度和氧气浓度、水蒸气气氛下温度和水蒸气流量及不同种类床料对生物质产气特性的影响。结果表明,多孔床料下气化产气中可燃气体积分数随气化温度的提高而增大;随氧气浓度的增加,产气中H2的体积分数从14.52%增加到19.71%,CO的体积分数从43.41%降低到36.41%;气化剂水蒸气流量对生物质气化影响存在最佳范围;多孔床料种类不同对H₂和CO的生成以及对低碳氢化合物（C_xH_y）的催化裂解强度的促进作用也不同。     

等离子体辅助煤气化及影响因素

应用等离子体辅助煤气化反应装置对大同煤进行了实验研究，考察了供气量、供粉速率、发生器输入功率、水蒸气压力以及添加不同质量分数的CaCO3 和CaO对煤气化反应的影响，并对不同条件下产品气体的组成进行了分析。实验结果表明，装置的最佳工艺参数为供煤速率150 g/min、供气量18 m3/h、等离子体发生器输出功率100 kW、水蒸气出口压力0.3 MPa。加入添加剂CaCO3和CaO的质量分数分别为10%和5%时，催化效果最好。根据CaCO3和CaO的实验数据可知，在等离子体辅助煤气化过程中CaCO3起催化作用为主，CO2还原为辅。     

煤中灰含量对气化反应活性的影响

本文分别以H_2O(g)、CO_2为气化剂,在固定床反应器中对沈北、大同、晋城煤进行了各种条件的气化实验。比较了在不同温度、压力及不同灰含量下各种煤焦的气化反应活性。实验结果表明,随气化温度、压力提高,各煤焦的气化反应活性均相应提高。脱灰后的大同、晋城煤焦的反应活性明显增加;沈北煤焦则是:随脱灰程度加深,其气化反应活性先降低而后增加。各煤焦水蒸汽气化反应的气相组成亦随温度的变化而变化。沈北、大同、晋城原煤焦水蒸汽气化反应的表观活化能分别为71.77kJ/mol,104.25kJ/mol,157.00kJ/mol。