Thermal conductivity enhancement of copper–diamond composites by sintering with chromium additive

The thermal diffusivity (TD) and thermal conductivity (TC) of Cu–Cr–diamond composite materials were examined in the temperature range from 50 to 300 °C for diamond volume fractions of 22, 40, 50, 55, and 60 %. The samples were fabricated by the plasma pulse sintering (PPS) method. TC does not increase proportionally with the diamond fraction in the particular composite materials. The highest TD was determined for 50 % diamond volume fraction, and the evaluated TC reached 658 W m^?1 K^?1 at 50 °C. This article complements earlier articles concerning synthesis and characterization of the diamond–copper composites produced by the PPS method.     

Enhancement of thermal conductivity and tensile strength of liquid silicone rubber by three-dimensional alumina network

ABSTRACT

Rapidly increasing demands for higher integration density and stability of electronic devices embrace higher requirements for thermally conductive silicone rubber, which is promisingly used in ultra-thin components. In this work, alumina whiskers (AWs) and alumina flakes (AFs) are used to modify liquid silicone rubber (LSR) by fabricating binary (AFs/LSR) or ternary (AWs/AFs/LSR) composites. The thermal conductivity and mechanical strength of the binary and ternary composites were investigated. Thermal conductivity of the binary AFs/LSR composite (25AFs/LSR) was 0.1990 W m^?1 K^?1, while the thermal conductivity of the ternary AFs/AWs/LSR composite (20AFs/5AWs/LSR) was 0.2655 W m^?1 K^?1. Furthermore, the tensile strength of the ternary AWs/AFs/LSR composites increased by 180.9% as compared with the binary system, increased to 7.81 MPa from 2.78 MPa due to the introduction of 1 wt% AWs. As a reason, a significant synergistic effect of AWs and AFs in the enhancement of both thermal and mechanical properties of the LSR was proved. Furthermore, the dielectric property measurements demonstrated that the ternary composites exhibited a lower dielectric constant and dielectric loss, indicating that the AWs/AFs/LSR composites were qualified to be applied in the field of electronic devices.     

Study of the Thermal Stability Properties of Pyridoxine Using Thermogravimetric Analysis

The thermal decomposition behavior and kinetics of pyridoxine in nitrogen-only and air atmospheres were studied using thermogravimetry analysis (TGA). Kinetic interpretation of thermal analysis data for pyridoxine decomposition was carried out using Ozawa and ASTM E698 isoconversional methods. The activation energy of the decomposition process varied with the degree of decomposition and was different in the nitrogen and air atmospheres. At a 5% decomposition level, the activation energy and the pre-exponential factor were found to be 28.3 kcal mol^?1 and 1.2 × 10¹⁴ min^?1, respectively, in the nitrogen-only atmosphere. Thermal stability was determined by calculating the time for 5% of the pyridoxine vitamer to decompose at 25°C. The calculated shelf life for the pyridoxine vitamer obtained via TGA was surprisingly smaller in nitrogen (0.9 years) than in air (1.5 years). This is speculated to be the result of a more complex decomposition mechanism in air, involving thermo-oxidative decomposition in the presence of oxygen.     

Filler network structure in graphene nanoplatelet (GNP)-filled polymethyl methacrylate (PMMA) composites: From thermorheology to electrically and thermally conductive properties

In this work, graphene nanoplatelet (GNP) filled polymethyl methacrylate (PMMA) composites were prepared using solution method via a specially designed route and relatively high thermal conductivities of the composites were achieved at a low GNP loading. The effect of GNP content on rheological behavior, thermal and electrical conductivity of the composites was intensively investigated. Thermorheological complexity was displayed at elevated GNP loading, and the rheological percolation threshold of GNP in PMMA decreased from 7.96 wt% at 220 °C to 4.02 wt% at 260 °C according to Winter-Chambon method, suggesting that GNP was more likely to form a seepage network at higher temperature. The DMTA results showed that the increase in moduli of the composites should be ascribed to the formation of the GNP-GNP network structure. The electrical conductivity of the composites underwent a sudden jump by seven orders of magnitude, which also indicated the formation of a GNP conductive pathway in the matrix with an electrical percolation threshold of 2–4 wt%. The results of transient temperature measurement were in good consistent with the thermal conductivity versus GNP loading, which was compared with various thermal conduction models with a modified Agari model presenting an acceptable evaluation of the dispersion status of GNP in the matrix. The experimental electrical and thermal conductivities as a function of GNP content could well be interpreted by the filler network structure as observed in morphological studies.     

Isothermal crystallization kinetics and thermal behavior of poly(?-caprolactone)/multi-walled carbon nanotube composites

This study describes the preparation of poly(?-caprolactone) (PCL)/multi-walled carbon nanotube (MWCNT) composites by ultrasonically mixing the PCL and as-fabricated MWCNT in a tetrahydrofuran solution. The TEM images show that the MWCNT is well separated and uniformly distributed in the PCL matrix. Differential scanning calorimetry (DSC), thermogravimetric analyzer (TGA), X-ray diffraction (XRD) and polarized optical microscopy (POM) were used to investigate the isothermal crystallization kinetics, crystalline structure and thermal behavior of PCL and PCL/MWCNT nanocomposites. DSC isothermal results revealed that the activation energy of PCL extensively decreases with increasing MWCNT contents, suggesting that the loading of MWCNT into PCL matrix probably induced heterogeneous nucleation during crystallization processes. From TGA data, the addition of small amount of MWCNT into PCL matrix can improve the thermal stability of PCL matrix. TGA isothermal degradation data illustrate that the activation energy E_d of the composites is smaller than that of PCL. This phenomenon can be attributed to the incorporation of more MWCNT loading into PCL caused a decrease in the degradation rate and an increase in the residual weight for PCL/MWCNT nanocomposites.     

CaCl2·6H2O/Expanded graphite composite as form-stable phase change materials for thermal energy storage

In this study, CaCl₂·6H₂O/expanded graphite (EG) composite was prepared as a novel form-stable composite phase change material (PCM) through vacuum impregnation method. CaCl₂·6H₂O used as the PCM was dispersed by surfactant and then, was absorbed into the porous structure of the EG. The surfactant was used to enhance the bonding energy between CaCl₂·6H₂O and EG, which fulfilled the composites with good sealing performance and limited the leakage of the inside CaCl₂·6H₂O. Differential scanning calorimetry and thermal gravimetric analysis show that all the composite PCMs possess good thermal energy storage behavior and thermal stability. Thermal conductivity measurement displays that the conductivities of the samples have been significantly improved due to the highly thermal conductive EG. The thermal conductivity of the sample including 50 mass% CaCl₂·6H₂O (8.796 W m^?1 K^?1) is 14 times as that of pure CaCl₂·6H₂O (0.596 W m^?1 K^?1). Therefore, the obtained composite PCMs are promising for thermal energy storage applications.     

Thermal study of calcium silicate material synthesized with solid wastes

This work focuses on the thermal characterization of a calcium silicate-based material synthesized with different solid wastes (chamotte and marble) for use as thermal insulation material. Thermal and structural changes occurring during heating were accompanied by differential thermal analysis, thermogravimetric analysis, dilatometric analysis, open photoacoustic cell technique, X-ray diffraction (XRD), and scanning electron microscopy. An endothermic event at 823.2 °C was interpreted as decomposition of carbonates. An exothermic event around 900 °C is associated with the crystallization of calcium silicate phases mainly wollastonite. The themophysical properties of the calcium silicate-based material (thermal diffusivity, thermal conductivity, specific thermal capacity, and thermal effusivity) are influenced by the synthesis temperature. The thermal analysis results agree well with the XRD. The calcium silicate pieces presented low thermal conductivity values (0.227?0.376 W m^?1 K^?1). These results suggest that the calcium silicate-based materials produced essentially with chamotte and marble wastes has high potential to be used as thermal insulation construction material.     

Crystallization behavior of poly(ε‐caprolactone)/multiwalled carbon nanotube composites

Differential scanning calorimetry (DSC), polarized optical microscopy, and X‐ray diffraction methods were used to investigate the isothermal crystallization behavior and crystalline structure of poly(?‐caprolactone) (PCL)/multiwalled carbon nanotube (MWNT) composites. PCL/MWNT composites were prepared via the mixing of a PCL polymer solution with carboxylic groups containing multiwalled carbon nanotubes (c‐MWNTs). Both Raman and Fourier transform infrared spectra indicated that carboxylic acid groups formed at both ends and on the sidewalls of the MWNTs. A transmission electron microscopy micrograph showed that c‐MWNTs were well separated and uniformly distributed in the PCL matrix. DSC isothermal results revealed that introducing c‐MWNTs into the PCL structure caused strongly heterogeneous nucleation induced by a change in the crystal growth process. The activation energy of PCL drastically decreased with the presence of 0.25 wt % c‐MWNT in PCL/c‐MWNT composites and then increased with increasing MWNT content. The result indicated that the addition of c‐MWNT to PCL induced heterogeneous nucleation (lower total activation energy) at a lower c‐MWNT content and then reduced the transportation ability of polymer chains during crystallization processes at a higher MWNT content (higher total activation energy). A correlation between the crystallization kinetics, melting behavior, and crystalline structure of PCL/c‐MWNT composites was also discussed. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 598–606, 2006     

Advanced isoconversional and master plot analyses on solid-state degradation kinetics of a novel nanocomposite

The decomposition kinetics of glycerol diglycidyl ether (GDE)/3,3-dimethylglutaric anhydride/nanoalumina composite have been investigated by thermogravimetry analysis under nonisothermal mode. The activation energy, E _a, of the solid-state decomposition process was evaluated using the advanced isoconversional method. From the experimental data, the dependence of conversion on temperature and activation energy was constructed allowing calculating the master plots. Our results showed that the decomposition mechanism at temperatures below 400 °C could be fitted by R2 kinetic model with E _a = 143 kJ mol^?1. The information about the kinetic parameters based only on thermal degradation data has been used for quick lifetime estimation at different temperatures. The Vyazovkin method was also employed to predict the times to reach α = 0.5 at isothermal mode using the activation energy calculated by the advanced isoconversional approaches. Scanning electron microscopy (SEM) analysis was carried out to investigate the fracture surface morphology. It was revealed from the SEM images that the presence of nanoalumina results in reinforcement of GDE matrix.     

Nonisothermal crystallization kinetics of poly (phenylene sulphide) in composites with a liquid crystalline polymer

The article deals with the melting and nonisothermal crystallization behavior of neat poly (phenylene sulphide) (PPS) and its composites with a thermotropic liquid crystalline polymer (TLCP)—Vectra A950, prepared by melt mixing and probed by differential scanning calorimetry. The various macrokinetic models namely, the Ozawa, the modified Avrami, the Tobin, and the Mo models were applied to describe the crystallization kinetics under nonisothermal conditions. The kinetic crystallizabilty of PPS/TLCP composites calculated using the approach of Ziabicki varies depending on these two composite composition‐induced effects. Similarly Mo model predicts that to obtain a higher degree of crystallizabilty for PPS/TLCP composites, a higher cooling rate should be used. The effective energy barrier based on the differential isoconversional method of Friedman is found to be an increasing function of relative degree of melt conversion. The effect is explained in terms of nucleation theory proposed by Wunderlich to crystallization of polymers. The Lauritzen–Hoffman parameters are estimated using G = 1/t_0.5 effective activation energy equation proposed by Vyazovkin and Sbirrazzuoli. The K_g values estimated from latter equations are more comparable with values obtained using isothermal crystallization data than 1/t_0.5 method. Furthermore, the kinetic analysis using this equation shows a regime transition from regime II to regime III for 100/00, 90/10, 80/20 PPS/TLCP composites, basically attributed to reduced mobility of PPS chains in composites. This regime II to III transition is accompanied by a morphological transition from defective spherulitic sheaf‐like structures to ordered sheaf‐like structures. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 1070–1100, 2010     

Temperature dependences of solid structure and properties of biodegradable poly(butylene succinate-co-terephthalate) (PBST) copolyester

In this paper, studies of the temperature dependence for spherulitic growth of PBST copolyester bearing 70 mol% butylene terephthalate units (named as PBST-70) ranged from 70 to 170 °C were first reported based on the Lauritzen–Hoffman secondary nucleation theory. The results showed that maximum spherulitic growth rate of PBST-70 was obtained under crystallization temperature of 90 °C, and more perfect spherulites were formed via increasing isothermal crystallization temperature by POM measurement. The classical regime I → II and regime II → III transitions occurred at the temperatures of 150 and 110 °C, respectively, using the empirical universal values of U* = 6300 J mol^?1 and T _∞ = T _g ? 30 K. Moreover, the effects of isothermal crystallization temperature on crystal lamellar thickness, thermal and tensile properties of PBST-70 were systematically investigated by small angle X-ray scattering, differential scanning calorimeter, and strength tester. The results indicated that the crystal lamellar thickness increased by increasing isothermal crystallization temperature. The endothermic peak shifted to higher temperature and the tensile properties of PBST-70 were enhanced under higher isothermal crystallization temperature.     

Thermogravimetric, differential scanning calorimetric and experimental thermal transport study of MWCNT/NBR nanocomposites

Pristine multiwalled carbon nanotubes (MWCNTs) were impregnated in acrylonitrile butadiene rubber (NBR) using internal dispersion kneader and two roller mixing mill to investigate the effects of various nanotubes concentrations on the thermal transport/stability of rubber nanocomposites. Thermal conductivity (λ _N) and thermal impedance (R) measurement experimental setups were established according to ASTM E1225-99 and D5470-03. The 1 mass % addition of MWCNTs in the polymer matrix has enhanced R up to 44 % and reduced λ _N of the rubber nanocomposite up to 40 % compare to the base composite formulation. Thermal decomposition and differential thermal analyses of the fabricated composite specimens simulate that the thermal stability and endothermic capability are augmented with increasing the nanotubes contents in the host matrix. The progressive incorporations of carbon nanotubes into the rubber matrix have efficiently influenced the composite specimens regarding glass transition, crystallization, and melting temperatures including their specific enthalpies. Scanning electron microscopy along with the energy dispersive spectroscopy was used to analyze MWCNTs dispersion in NBR matrix, compositional analysis of the nanocomposite, and impregnated nanotubes.     

Composites of poly(ε‐caprolactone) and Mo6S3I6 Nanowires

Composites of poly(ε‐caprolactone) (PCL) and molybdenum sulfur iodine (MoSI) nanowires were prepared using twin‐screw extrusion. Extensive microscopic examination of the composites revealed the nanowires were well dispersed in the PCL matrix, although bundles of Mo₆S₃I₆ ropes were evident at higher loadings. Secondary electron imaging (SEI) showed the nanowires had formed an extensive network throughout the PCL matrix, resulting in increased electrical conductivity of PCL, by eight orders of magnitude, and an electrical percolation threshold of 6.5 × 10^?3 vol%. Thermal analysis (DSC), WAXD, and hot stage polarized optical microscopy (HSPOM) experiments revealed Mo₆S₃I₆ addition altered PCL crystallization kinetics, nucleation density, and crystalline content. A greater number of smaller spherulites were formed via heterogeneous nucleation. The onset of thermal decomposition (TGA) of PCL decreased by 70°C, a consequence of the thermal degradation of Mo₆S₃I₆ to MoO₃, which in turn accelerates the formation of volatile gases during the first stage of PCL decomposition. Copyright © 2010 John Wiley & Sons, Ltd.     

Thermal crystallization kinetic and electrical properties of partly crystallized amorphous indium oxide thin films sputtering deposited in the presence or the absence of water vapor

Partly crystallized amorphous indium oxide thin films were deposited under water vapor atmosphere by magnetron sputtering. XRD analysis revealed that appropriate water vapor could suppress the film’s crystallinity. In situ thermal crystallization process was monitored by high-temperature XRD. The crystallization data were analyzed using the Kolmogorov–Johnson–Mehl–Avrami equation. The kinetic exponent n is determined to be approx. 1/2 and 3/2 for film deposited in the absence and the presence of water vapor, respectively. The activation energy of crystallization for film deposited under 1 × 10^?5 Torr water vapor pressure was determined to be 30.7 kJ mol^?1, which is higher than 18.9 kJ mol^?1 for film deposited in the absence of water vapor. The increased activation energy caused by the chemically bonded hydrogen and embedded O–H bonds from the water vapor resulted in the suppression of crystallization. Introduction of appropriate water vapor during the deposition decreased the resistivity because of the increase of Hall mobility. The resistivity of the films after annealing increased due to the evaporation of water vapor resulted in crystal defects.     

Silane surface modification of boron nitride for high thermal conductivity with polyphenylene sulfide via melt mixing method

Polyphenylene sulfide (PPS) is a promising engineering polymer, which is used for various industrial applications. In this study, we developed a highly thermally conductive PPS composite containing boron nitride (BN) as a thermally conductive ceramic filler. (3‐Aminopropyl) triethoxysilane was doped onto the surface of hydroxyl‐functionalized BN using a simple sol–gel process. The modified BN particles were embedded in a PPS matrix via a melt mixing process using a twin extruder to form BN‐Si composites. The maximum thermal conductivity 3.09 W/m·K was exhibited by the surface‐modified BN‐Si containing 60 wt%. This value was 116% higher than the thermal conductivities of the pristine BN and PPS matrix, respectively. The surface‐treated composites also showed an improved storage modulus because of an improvement in the interfacial adhesion and interaction between the BN filler and the PPS matrix. Copyright © 2017 John Wiley & Sons, Ltd.     

Thermal analysis study of LiFeO<Subscript>2</Subscript> formation from Li<Subscript>2</Subscript>CO<Subscript>3</Subscript>–Fe<Subscript>2</Subscript>O<Subscript>3</Subscript> mechanically activated reagents

Series of n-octadecane/expanded graphite composite phase-change materials (PCMs) with different mass ratio were prepared using n-octadecane as PCMs, expanded graphite as multi-porous supporting matrix through vacuum impregnation method. Microstructure, crystallization properties, energy storage behavior, thermal cycling property and intelligent temperature-control performance of the composite PCMs were investigated. Results show that the composite PCMs have a good energy storage property. The melting enthalpy and crystallization enthalpy can reach 164.85 and 176.51 J g^?1, respectively. Furthermore, the good thermal conductivity of expanded graphite reduces the super-cooling degree of n-octadecane and endows the composite PCMs with fast thermal response rate and excellent thermal cycling stability. As a result, the phase-change temperatures and phase-change enthalpy almost have no change after 50 thermal-cooling cycles. The test of intelligent temperature-control performance shows that the electronic radiator filled with the composite PCMs possesses a high intelligent temperature-control performance, and its temperature can sustain in the range of 22–27.5 °C for about 6120 s. These results indicate that the prepared composite PCMs possess good comprehensive property and can be widely used in energy storage and thermal management systems.     

A novel phase-change composites based on silicone rubber containing energy-storage microcapsules

A novel phase-change composites based on silicone rubber (MVQ) containing n-octadecane/poly (styrene-methyl methacrylate) microcapsules were successfully obtained by mixing energy-storage microcapsules into MVQ matrix using three preparation methods. The effect of microcapsules content on thermal property of the composites was investigated by thermogravimetric analysis. The mechanical properties of the composites prepared by three methods were also investigated. The morphology and thermal properties of the composites were characterized by scanning electron microscopy (SEM), differential scanning calorimetry, and thermal response. Thermal and mechanical properties of the composites were excellent when the microcapsules were added into room temperature vulcanized silicone rubber with 2 phr (per hundred rubber) content and cured at room temperature. The composites were proved to have good energy-storage performance with 67.6 J g^?1 enthalpy value.     

Non-isothermal crystalliztion kinetics of poly(phenylene sulfide) with low crosslinking levels

Poly(phenylene sulfide) (PPS) with different crosslinking levels was successfully fabricated by means of high- temperature isothermal treatment (IT). The crosslinking degree of PPS was increased with IT time as revealed by Fourier-transform infrared spectroscopy and dynamic viscosity measurements. Its influence on the non-isothermal crystallization behaviors of PPS was studied by differential scanning calorimeter (DSC). The crystallization peak temperature of PPS with 6 h IT was 15 K higher than that of the one with 2 h IT at 30 K/min cooling rate. The non-isothermal crystallization data were also analyzed based on the Ozawa model. The Ozawa exponent m decreased from 3.5 to 2.2 at 232℃ with the increase of the IT time, suggestive of intensive thermal oxidative crosslinking reducing the crystallite dimension as PPS crystal grew. The reduced cooling crystallization function K(T) was indicative of the larger activation energy of crosslinked PPS chain diffusion into crystal lattice, resulting in a slow crystal growth rate. Additionally, the overall crystallization rate of PPS was also accelerated with the increase of crosslinking degree from the observation of polarized optical micrograph. These results indicated that the chemical crosslinked points and network structures formed during the high-temperature isothermal treatment acted as the effective nucleating sites, which greatly promoted the crystallization process of PPS and changed the type of nucleation and the geometry of crystal growth accordingly.     

Crystallization kinetics of isotactic polypropylene nucleated with octamethylenedicarboxylic dibenzoylhydrazide under isothermal and non-isothermal conditions

Octamethylenedicarboxylic dibenzoylhydrazide (TMC-300) was used as a nucleating agent for isotactic polypropylene (iPP) for the first time. The Avrami method and the Caze method were used to analyze the isothermal and non-isothermal crystallization kinetics of iPP incorporated with TMC-300, respectively. During isothermal crystallization, the half crystallization time at 130 °C reduces from 130 s of virgin iPP to 44 s after addition of TMC-300, which reflects that TMC-300 increased the crystallization rate of iPP obviously. The crystallization activation energy decreases from 382.5 kJ mol^?1 of virgin iPP to 275.3 kJ mol^?1 of iPP/TMC-300. During non-isothermal crystallization, the crystallization peak temperature of iPP nucleated with TMC-300 was increased by 5.1 °C when compared to that of virgin iPP at the cooling rate of 20 °C min^?1, and both the reduction of half crystallization time and the increase in peak crystallization temperature also justified that the addition of TMC-300 accelerated the crystallization of iPP.

     

Polyphenylene sulfide‐based adsorption resins: synthesis,characterization and adsorption performance for Hg(II) and As(V)

A series of novel adsorption resins were synthesized via the chloromethylation of polyphenylene sulfide (PPS) resin and subsequent functional group conversion reaction. Their chemical structure, thermal stability, and morphology were systematically characterized by the Fourier transform infrared spectroscopy, elemental analysis, Raman spectroscopy, thermogravimetric analysis, scanning electron microscope, and energy dispersive spectrometer, respectively. The experimental results showed that the thioureido, mercapto, aminopyridine, and quaternary ammonium groups had been respectively introduced into PPS matrix, the functional group content of PPS‐based mercapto resin (HS‐PPS), aminopyridine resin (AP‐PPS), and quaternary ammonium resin (QA‐PPS) were about 2.20, 1.71, and 2.61 mmol g^?1, respectively. The adsorptive performance for Hg (II) and As (V) were studied by batch adsorptive method; the adsorption capacities of the HS‐PPS and AP‐PPS resin for Hg (II) were 210.65 and 169.06 mg g^?1. The adsorption capacity of the QA‐PPS resin was 88 mg g^?1 for As (V). Copyright © 2017 John Wiley & Sons, Ltd.