Thermal decomposition of poly(vinyl chloride) and chlorinated poly(vinyl chloride). II. Organic analysis

A concerted study of poly(vinyl chloride), chlorinated poly(vinyl chloride), and poly(vinylidene chloride) polymers by spectroscopy, thermal analysis, and pyrolysis-gas chromatography resulted in a proposed mechanism for their thermal degradation. Polymer structure with respect to total chlorine content and position was determined, and the influence of these polymer units on certain of the decomposition parameters is presented. Distinguishing differences were obtained for the kinetics of decomposition, reactive macroradical intermediates, and pyrolysis product distributions for these systems. It was determined that chlorinated poly(vinyl chloride) systems with long-chain ? CHCI? units were more thermally stable than the unchlorinated precursor, exhibited increasing activation energy for the dehydrochlorination, and produced chlorine-containing macroradical intermediates and chlorinated aromatic pyrolysis products. The poly(vinyl chloride) polymer was relatively less thermally stable, exhibited decreasing activation energy during dehydrochlorination, and produced polyenyl macro-radical intermediates and aromatic pyrolysis products.     

Thermal stability of homo- and copolymers of vinyl fluoride

The thermal stability of poly(vinyl fluoride) (PVF) was studied by thermal gravimetry and mass spectrometry (TGA and TGA–MS). In low-molecular-weight polymers a two-step decomposition pattern was observed. It consisted of the dehydrofluorination to a polyene chain followed by decomposition of the resulting polyene at higher temperatures. Copolymers of vinyl fluoride–vinyl acetate (VF–VAc) and vinyl fluoride-vinyl chloride (VF–VCl) showed a simultaneous evolution of hydrofluoric acid and acetic acid and hydrofluoric acid and hydrochloric acid, respectively. This suggests that after the elimination of the weakest link a spontaneous elimination of neighboring HF molecules takes place.     

Investigation of some vinyl polymers by pyrolysis—gas chromatography—mass spectrometry

Although much has been published on the thermal degradation behaviour and products of vinyl polymers, the possibilities of using gaschromatography—mass spectrometry in the investigation of pyrolysate composition have much to offer.Results for poly(vinyl chloride), poly(vinyl acetate), polystyrene and poly(α-methyl-styrene) homopolymers and styrene—acrylonitrile copolymer obtained by pyrolysis—gas chromatography—mass spectrometry are presented. Numerous additional fragments not previously specified have been determined. The possible mechanisms of their origin as regards the polymer chain structure are discussed.     

A thermal decomposition study of polymers by tunable synchrotron vacuum ultraviolet photoionization mass spectrometry

The thermal decomposition of polymers (poly(vinyl chloride) (PVC) and polystyrene (PS)) has been studied with synchrotron VUV photoionization mass spectrometry at low pressure. Pyrolysis products formed at different temperatures have been identified by the measurement of photoionization mass spectra at different photon energies. The experimental results demonstrate the variation of the pyrolysis product pool of PVC at different temperatures, dividing the thermal decomposition process into two stages: the low‐temperature stage to form HCl and benzene, and the high‐temperature stage to form numerous large aromatic hydrocarbons. For the thermal decomposition of PS, four reaction categories are determined. This work reports a new application of synchrotron VUV photoionization mass spectrometry in the study of the thermal decomposition of polymers, and demonstrates its good performance in product analysis, which is expected to help understand the thermal decomposition mechanism of PVC, PS and other synthesized polymers. Copyright © 2009 John Wiley & Sons, Ltd.     

Effect of metal oxides on the evolution of aromatic hydrocarbons in the thermal decomposition of PVC

The thermal decomposition of poly(vinyl chloride) (PVC) mixed with several metal oxides was investigated by direct pyrolysis in a mass spectrometer (MS) and flash pyrolysis–gas chromatography. Our results show that the thermal decomposition of PVC occurs in two stages. Unsubstituted aromatic hydrocarbons (benzene, naphthalene, and anthracene) are evolved mainly in the first stage, alkyl-aromatics (e.g., toluene) in the second. Although the addition of some metal oxides results in an overall suppression of aromatic hydrocarbons, the unsubstituted aromatics are much more suppressed with respect to alkyl-aromatics. Furthermore, the formation of ZnCl₂ and SnCl₄ was revealed by the mass spectra of PVC–metal oxide pyrolysates. This suggests that, at least in these two cases, metal chlorides are responsible for aromatic hydrocarbon suppression. With this information a detailed reaction mechanism could be formulated for the thermal degradation of PVC.     

Thermal and radiation-induced dehydrochlorination of poly(vinyl chloride). II. Head-to-head structures

The mechanism of dehydrochlorination of 2,3-dichlorobutane and chlorinated polybutadiene which are model compounds of head-to-head poly(vinyl chloride) has been investigated by pyrolysis, thermal, and ultraviolet-induced decomposition. The activation energy of dehydrochlorination for head-to-head poly(vinyl chloride) in nitrogen was 23 kcal/mole at temperatures of 150–190°C, which is slightly smaller than that (29 kcal/mole) for head-to-tail poly(vinyl chloride). The conjugated double bonds were formed by thermal and radiation decomposition of head-to-head poly(vinyl chloride), similar to head-to-tail poly(vinyl chloride). The probability of polyene formation by radiation-induced dehydrochlorination is larger than that by thermal decomposition and is affected by the conformation and the molecular motion of the main chain. This may be due to the alternative mechanism of dehydrochlorination in the thermal and radiation decomposition. The amount of head-to-head linkage of poly(vinyl chloride) samples prepared with various catalysts is dependent on polymerization temperature rather than the kinds of catalyst. Commercial poly(vinyl chloride) has 6–7 head-to-head linkages per 1000 monomeric units.     

Evolution of aromatic compounds in the thermal decomposition of vinyl polymers

The thermal decomposition products that evolve from poly(vinyl chloride) (PVC), poly(vinylbromide) (PVB), poly(vinyl alcohol) (PVA), and poly(vinylacetate) (PVAc) were analyzed by direct pyrolysis in the ion source of a mass spectrometer (MS). Our results indicate that in both stages of the decomposition process which occurred in the four vinyl polymers investigated several aromatic hydrocarbons were produced and that the relative amounts of benzene, napthalene, and anthracene were different in the two stages. This previously unreported information determines in a single scheme the thermal behavior of the title compounds.     

Thermal decomposition of polymer mixtures of PVC,PET and ABS containing brominated flame retardant: Formation of chlorinated and brominated organic compounds

The thermal decomposition of various mixtures of acrylonitrile butadiene styrene copolymer (ABS), ABS containing brominated epoxy resin flame retardant and Sb₂O₃, poly(ethylene terephthalate) (PET) and poly(vinyl chloride) (PVC) has been studied in order to clarify the reactions between the components of mixed polymers. More than 40 halogen-containing molecules have been identified among the pyrolysis products of mixed samples. Brominated and chlorinated aromatic esters were detected from the mixtures containing PET and halogen-containing polymers. A series of chlorinated, brominated and mixed chlorinated and brominated phenols and bisphenol A molecules have been identified among the pyrolysis products of polymer mixtures containing flame retarded ABS and PVC. It was established that the decomposition rate curves (DTG) of the mixtures were not simple superpositions of the individual components indicating interactions between the decomposition reactions of the polymer components. The maximal rate of thermal decomposition of both ABS and PET decreases significantly if the mixture contains brominated epoxy flame retardant and Sb₂O₃ synergist. The dehydrochlorination rate of PVC is enhanced in the presence of ABS or PET.     

Pyrolysis of vinyl and vinylidene fluoride polymers: Influence of prior γ-irradiation

Quantitative comparisons were made between the rates of thermal volatilization of several fluoropolymers before and after exposure to γ-radiation. The effects of γ-irradiation on poly(vinyl fluoride) and poly(vinylidene fluoride) were also investigated by swelling and sol-gel ratios. With both polymers as well as with polytrifluoroethylene, crosslinks occur predominantly, though there is an appreciable number of scissions. The rates of volatilization and char formation were enhanced by γ-radiation, whereas the previously studied polytrifluoroethylene did not produce more char upon irradiation, although radiation did accelerate its volatilization. It is believed that in polytrifluoroethylene the enhanced rates of volatilization occur by a different mechanism than in the case of the vinyl and vinylidene fluoride polymers.     

Investigation of the thermal degradation of fully aromatic regular polyesters: Poly(oxy-1,4-phenyleneoxy-fumaroyl-bis-4-oxybenzoate)

The thermal behaviour and degradation mechanism of fully aromatic polyester, poly(oxy-1,4-phenyleneoxy-fumaroyl-bis-4-oxybenzoate), were studied by pyrolysis-gas chromatography and pyrolysis-gas chromatography/mass spectrometry at 500-700 °C, and by thermogravimetry. The influence of fullerene C₆₀ additives on thermal behaviour and thermal degradation was investigated. On the basis of pyrolysis products determined, the origin of the main degradation products (maleic anhydride, phenol, hydroquinone, phenyl ether, p-hydroxybenzoate-p′-phenol, etc.) was estimated. The fullerene is a well-known efficient acceptor of radicals and its presence influences the thermal degradation process of polymers shifting the decomposition from a radical pathway to a non-radical mechanism. Thermal degradation mechanism of poly(oxy-1,4-phenyleneoxy-fumaroyl-bis-4-oxybenzoate) is discussed in detail.     

Pyrolysis-gas chromatography of polymers obtained by Friedel-Crafts reactions of poly(vinyl chloride) with aromatic compounds

Pyrolysis, in combination with gas-chromatography technique, was used in the determination of the structure and study of the thermal degradation mechanism of the condensation polymers obtained by Friedel-Crafts reactions of poly(vinyl chloride) with benzene, toluene, and naphthalene. The separation of the pyrolysis products was made using a column packed with chromosorb W (80–100 mesh) coated with 15% silicone SE-52. The identification of the pyrolysis products resulted as a consequence of the thermal decomposition of condensation polymers and their semiquantitative estimation led to the final conclusion that the initial normal chlorine substitution in the macromolecular chain of poly(vinyl chloride) is followed by an important intramolecular cyclization reaction yielding 1,3-methyleneindan units.     

Thermal decomposition of flame retardants: Mixtures of chlorinated polymers with Sb2O3 and (BiO)2CO3

The thermal decomposition products that evolve from mixtures of poly(vinyl chloride) (PVC), poly(vinylidene chloride) (PVC₂), and chlorinated paraffin (CP) with Sb₂O₃ and (BiO)₂CO₃, respectively, have been analyzed by a method of direct pyrolysis in the ion source of a mass spectrometer. This method allowed us to detect volatile products with masses as high as 226 (SbCl₃), 314 (BiCl₃), 484 (Sb₄), 580 (Sb₄O₆), and 836 (Bi₄). Except for SbCl₃, this is the first direct evidence of the presence of these species in the gas phase. The volatilization rate profiles of these species versus the pyrolysis temperature have been also determined. Our data confirm that the effectiveness of the title mixtures as flame-retardant agents depends on the transport of volatile metal products in the flame and provide direct evidence of the presence of metallic Sb and Bi below the polymer ignition temperatures.     

Synthesis and characterization of saturated and unsaturated polysulfide polymers and their thermal degradation processes investigated by flash pyrolysis–gas chromatography/mass spectrometry

The synthesis of polysulfide polymers with unsaturated and saturated units in the backbone and their characterization by Fourier transform infrared, NMR, gel permeation chromatography, thermogravimetric analysis, and differential scanning calorimetry are reported. This is the first report on an analysis of the thermal degradation of an unsaturated polysulfide polymer [poly(2‐butene sulfide)] carried out by pyrolysis–gas chromatography/mass spectrometry (Py–GC/MS). A unique phenomenon of exothermic degradation has been detected by differential thermal analysis and has been attributed to the energetics of the unsaturated polysulfide linkage during degradation. The thermal degradation products studied by Py–GC/MS indicate that the formation of sulfur‐containing products is more favored than the formation of non‐sulfur‐containing products. Furthermore, a comparative study of the thermal degradation of unsaturated and saturated polysulfide polymers has been conducted with thermogravimetry and Py–GC/MS analyses. These analyses have shown that the mechanisms of degradation of these polymers are different, and the lower number of pyrolysis products indicates a selective cleavage of the polymer during degradation in the saturated polysulfide polymers. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 638–649, 2005     

Degradation of polymer mixtures. IV. Blends of poly(vinyl acetate) with poly(vinyl chloride) and other chlorine-containing polymers

The degradation of the binary polymer blends, poly(vinyl acetate)/poly(vinyl chloride), poly(vinyl acetate)/poly(vinylidene chloride) and poly(vinyl acetate)/polychloroprene has been studied by using thermal volatilization analysis, thermogravimetry, evolved gas analysis for hydrogen chloride and acetic acid, and spectroscopic methods. For the first two systems named, strong interaction occurs in the degrading blend, but the polychloroprene blends showed no indication of interaction. In the PVA/PVC and PVA/PVDC blends, hydrogen chloride from the chlorinated polymer causes substantial acceleration in the deacetylation of PVA. Acetic acid from PVA destabilizes PVC but has little effect in the case of PVDC because of the widely differing degradation temperatures of PVA and PVDC. The presence of hydrogen chloride during the degradation of PVA results in the formation of longer conjugated sequences, and the regression in sequence length at high extents of deacetylation found for PVA degraded alone is not observed.     

Thermal degradation of poly(vinylpyridine)s

The thermal stability and the temperature at which maximum degradation yields are detected were quite similar for both poly(2-vinylpyridine) (P2VP) and poly(4-vinylpyridine) (P4VP). However, considerable differences among the thermal degradation products of both polymers were detected indicating a correlation between the polymer structure and the degradation mechanism. Direct pyrolysis mass spectrometry analyses revealed that P2VP degrades via a complex degradation mechanism, yielding mainly pyridine, monomer, and protonated oligomers, whereas depolymerization of P4VP takes place in accordance with the general thermal behaviour of vinyl polymers. The complex thermal degradation behaviour for P2VP is associated with the position of the nitrogen atom in the pyridine ring, with σ-effect.     

Thermal decomposition of bisphenol A-based polyetherurethanes blown with pentane: Part II—Influence of the novel NaH2PO4/NaHSO4 flame retardant system

The thermal degradation process of ethoxylated bisphenol A (BPA) and oxyalkylenated 2,6-toluylenediamine-based polyurethane (PU) foams blown with pentane and flame retarded by novel NaH₂PO₄ and NaHSO₄ intumescent system (5:3, w/w) was studied by thermogravimetry coupled with mass spectrometry (TG–MS), thermogravimetry coupled with Fourier transform infrared spectroscopy (TG–FTIR), pyrolysis–gas chromatography coupled with mass spectrometry (Py/GC–MS) and diffuse reflectance Fourier transform spectroscopy (DRIFTS) methods. It has been found that NaH₂PO₄/NaHSO₄ system is active both at the initiation stage of PU decomposition as well as it catalyses cross-linking reactions that lead to enhanced char formation during degradation; both effects contribute to the overall flame retardation effect.     

Pyrolysis–gas chromatographic analysis of poly(vinyl chloride). II. In situ absorption of HCl during pyrolysis and combustion of PVC

A pyrolysis–gas chromatographic technique for measuring the amount of hydrogen chloride released during the high temperature pyrolysis of poly(vinyl chloride) resins, plastisols, copolymers and compounds containing inert fillers has been developed. The technique, which is also applicable to the analysis of chlorinated polyethylene and chlorinated poly(vinyl chloride), is based on the use of a standard precursor of HCl, poly(vinyl chloride) homopolymer. The analysis has been successfully used to measure the degree of in situ absorption of HCl during pyrolysis by certain basic fillers [K₂CO₃, CaCO₃, CaO, MgO, Al(OH)₃, Na₂CO₃, Al₂O₃ and LiOH] dispersed in a poly(vinyl chloride)–o-dioctyl phthalate matrix. Combustion of a number of combustion residues (chloride determination) revealed that the amount of HCl absorbed by the basic filler was independent of the method of degradation (pyrolysis or combustion). Flammability measurements of those matrices having the same composition indicate that in situ absorption of HCl during combustion has little effect on the overall flammability of these materials.     

Thermal and burning properties of wood flour-poly(vinyl chloride) composite

The present study deals with the effects of wood flour on thermal and burning properties of wood flour-poly(vinyl chloride) composites (WF-PVC) using thermogravimetric (TG), cone calorimetry (CONE), and pyrolysis?Cgas chromatography/mass spectrometry (Py?CGC/MS). TG tests show that an interaction occurred between wood flour and PVC during the thermal degradation of WF-PVC. Wood flour decreased the temperature of onset of decomposition of PVC. However, the char formation could be increased by adding wood flour to PVC. CONE test indicates that wood flour had positive effects on heat release and smoke emission of PVC. Comparing with PVC, WF-PVC reduced average heat release rate and the peak HRR by about 14 and 28%, respectively; smoke production rate was also decreased. The degradation mechanism was studied by Py?CGC/MS. The results show that the volatile pyrolysis products of WF-PVC are very different from PVC. The yields of HCl and aromatic compounds decreased dramatically, and the aliphatic compounds increased by the incorporation of WF.     

Sorption and swelling of semicrystalline polymers in supercritical CO2

The equilibrium sorption and swelling behavior of four different polymers—poly(methyl methacrylate), poly(tetrafluoroethylene), poly(vinylidene fluoride), and the random copolymer tetrafluoroethylene–perfluoromethylvinylether–in supercritical CO₂—are studied at different temperatures (from 40 to 80 °C) and pressures (up to 200 bar). Swelling is measured by visualization, and sorption through a gravimetric technique. From these data, the behavior of amorphous and semicrystalline polymers can be compared, particularly in terms of partial molar volume of CO₂ in the polymer matrix. Both poly(methyl methacrylate) and the copolymer of tetrafluoroethylene exhibit a behavior typical of rubbery systems. On the contrary, polymers with a considerable degree of crystallinity, such as poly(tetrafluoroethylene) and poly (vinylidene fluoride), show larger values of partial molar volume. These can be related to the limited mobility of the polymer chains in a semicrystalline matrix, which causes the structure to “freeze” during the sorption process into a nonequilibrium state that can differ significantly from the actual thermodynamic equilibrium. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 1531–1546, 2006     

Thermal degradation of deoxybenzoin polymers studied by pyrolysis-gas chromatography/mass spectrometry

The thermal degradation behavior of novel ultra-fire-resistant polymers and copolymers containing deoxybenzoin units in the backbone was studied by pyrolysis-gas chromatography/mass spectrometry (Py-GC/MS). The polymers were synthesized by the polycondensation of 4,4′-bishydroxydeoxybenzoin (BHDB) with isophthaloyl chloride (to give polyarylates), phenylphosphonic dichloride (to give polyphosphonates), and their mixtures (to give poly(arylate-co-phosphonate) copolymers). The thermal decomposition, under nitrogen conditions, of BHDB-polyarylate was characterized by a simultaneous degradation of both the bisphenolic (deoxybenzoin) and isophthalate sub-units, whereas a three-step decomposition phenomenon was observed for the BHDB-polyphosphonate. BHDB-polymers containing phosphonate groups in the backbone did not show any phosphorus-based volatile decomposition products, whereas the corresponding bisphenol A-based polyphosphonates released volatile decomposition products comprised mainly of phosphorus-containing compounds.