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1.
We have employed an ultrasonic method to measure from ?40 to 60°C the five independent elastic moduli C11, C13, C33, C44, and C66 of polyoxymethylene with draw ratio λ from 1 to 26 prepared by continuous drawing under microwave heating. The elastic moduli are controlled by three major factors: molecular orientation in the crystalline regions, fraction of noncrystalline taut tie molecules, and void content. The steep rise in the axial extensional modulus C33 and axial Young's modulus E0 with increasing draw ratio results from the alignment of chains in the crystalline blocks and an increase in the number of disordered taut tie molecules. Below the γ relaxation (located at 0°C at our measurement frequency of 10 MHz), these two factors also give rise to a slight decrease in the transverse extensional modulus C11, Young's modulus E90 and shear modulus C66. At high temperature where the amorphous regions have very low modulus, the stiffening effect of taut tie molecules becomes dominant, leading to an increase in all moduli as λ increases from 1 to 10. At higher λ the void fraction increases appreciably, causing small decreases in E90, C11, and C66 at all temperatures.  相似文献   

2.
Wide-angle x-ray scattering (WAXS) patterns of two polypropylene samples, a quenched sample drawn at 21°C and an annealed sample drawn at 100°C, were investigated in a range of values of draw ratio λ very closely spaced through the neck region. In both cases, a range of small λ where deformation occurred by spherulite deformation was followed by one of higher λ where microfibrils were formed. The contribution to the WAXS pattern of microfibrils could be clearly distinguished from that of deformed spherulites because of the better orientation parallel to the draw direction of the former as compared to the latter. Additionally, for a drawing temperature of 21°C, microfibrils crystallize in the “smectic” phase as compared to the monoclinic phase for the initial sample and deformed spherulites. At this temperature, plastic deformation proceeds through the spherulite deformation mechanism up to λ = 1.4 accompanied by an increase in chain orientation with increasing λ. For λ > 1.4 plastic deformation appears to occur exclusively through microfibril formation. For drawing at 100°C, spherulite deformation is accompanied by very little change in chain orientation up to λ = 2, where microfibril formation begins. For λ > 2 (Td = 100°C) plastic deformation is accompanied by both microfibril formation and some spherulite deformation as reflected by changes in both orientation and crystallite size. At this temperature the lateral crystallite size in the microfibrils is related to the long period according to the “equilibrium crystallite shape” previously found for annealed polypropylene.  相似文献   

3.
The drawing behavior of linear polyethylene homopolymers with weight-average molecular weights (M?w) from 101,450 to ca. 3,500,000 has been studied over the temperature range 75°C to the melting point. In all cases 1-cm gauge length samples were drawn in an Instron tensile testing machine at a constant cross-head speed of 10 cm/min. With the exception of the lowest molecular weight polymer, it was found that increasing the draw temperature led to substantial increases in the maximum draw ratio which could be achieved, and that this increased monotonically with increasing draw temperature. Measurements of the Young's modulus of the drawn materials showed, however, that the unique relationship between modulus and draw ratio previously established for drawing at 75°C was not maintained to the highest draw temperatures. The highest draw temperature at which this relation held was found to be strongly molecular weight dependent, increasing from ca. 80 to ca. 125°C when M?w increased from 101,450 to 800,000. In all cases conditions could be found for drawing samples to draw ratios of 20 or more with correspondingly large values of the Young's modulus.  相似文献   

4.
The five independent elastic moduli C11, C12, C13, C33, and C44 of oriented high-density polyethylene with draw ratio λ from 1 to 27 have been determined from ?60 to 100°C by an ultrasonic method at 10 MHz. At low temperature the sharp rise in the axial extensional modulus C33 with increasing λ and the slight changes in the other moduli result from chain alignment and the increase in the number of intercrystalline bridges connecting the crystalline blocks. At high temperature (say, 100°C) the transverse extensional modulus C11, as well as the axial (C44) and transverse (C66) shear moduli, also show substantial increases, reflecting the prominent reinforcing effect of stiff crystalline bridges in this temperature region where the amorphous matrix is rubbery. If the crystalline bridges are regarded as the fiber phase, the mechanical behavior can be understood in terms of the Halpin–Tsai equation for aligned short-fiber composites.  相似文献   

5.
The sorption and diffusion constants of CH2Cl2 at room temperature in quenched polyethylene film drawn at 60°C to different draw ratios λ between 6 and 25 drop drastically between λ = 8 and λ = 9 and then remain nearly constant, dropping only slightly up to λ = 25. Also, the exponential dependence of diffusion constant on concentration of sorbent increases abruptly in the same draw interval and then remains constant at the higher draw ratios. The data may be explained well by a composite madel: a low-permeability fiber structure embedded in a high-permeability spherulitic matrix. As the draw ratio is increased, the initially spherulitic film is gradually transformed into the fiber structure with the transformation being completed between λ = 8 and λ = 9. During subsequent drawing to λ = 25 the mutual arrangement of microfibrils, the basic elements of the fiber structure, changes by longitudinal sliding. However, their transport properties remain nearly constant. The diffusion constant drops a little as a consequence of the increased fraction of tie molecules which reduces the number of unperturbed sorption sites.  相似文献   

6.
The effects of drawing temperature on the physical and mechanical properties of poly(p-phenylene sulfide) have been studied. A melt-quenched film was drawn by solid-state coextrusion both below (75°C) and above (95 and 110°C) the glass transition temperature Tg (85°C) of PPS. The maximum extrusion draw ratio (EDRmax) increased from 3.4 to 5.6 with increasing extrusion temperature Te from 75 to 110°C. It was found that extrusion drawing just above the Tg of PPS (95°C) produced more stress-induced crystals. A high efficiency of draw in the amorphous region was achieved by extrusion at Te-75°C. The tensile modulus at EDRmax decreased from 5.1 to 3.5 GPa with increasing Te from 75 to 110°C. The low efficiency of draw for the samples extruded at 110°C is explained in terms of disentanglement and chain slippage during drawing due to a less effective network.  相似文献   

7.
A film of nascent powder of polytetrafluoroethylene (PTFE), compacted below the ambient melting temperature (Tm, 335 °C), was drawn by two‐stage draw techniques consisting of a first‐stage solid‐state coextrusion followed by a second‐stage solid‐state coextrusion or tensile draw. Although the ductility of extrudates was lost for the second‐stage tensile draw at temperatures above 150 °C due to the rapid decrease in strength, as previously reported, the ductility of extrudates increased with temperature even above 150 °C when the second‐stage draw was made by solid‐state coextrusion, reflecting the different deformation flow fields in a free space for the former and in an extrusion die for the latter. Thus, a powder film initially coextruded to a low extrusion draw ratio (EDR) of 6–20 at 325 °C was further drawn by coextrusion to EDRs up to ~?400 at 325–340 °C, near the Tm. Extremely high chain orientation (fc = 0.998 ± 0.001), crystallinity (96.5 ± 0.5)%, and tensile modulus (115 ± 5 GPa at 24 °C, corresponding to 73% of the X‐ray crystal modulus) were achieved at high EDRs. Despite such a morphological perfection and a high modulus, the tensile strength of a superdrawn tape, 0.48 ± 0.03 GPa, was significantly low when compared with those (1.4–2.3 GPa) previously reported by tensile drawing above the Tm. Such a low strength of a superdrawn, high‐modulus PTFE tape was ascribed to the low intermolecular interaction of PTFE and the lack of intercrystalline links along the fiber axis, reflecting the initial chain‐extended morphology of the nascent powder combined with the fairly high chain mobility associated with the crystal/crystal transitions at around room temperature. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 3369–3377, 2006  相似文献   

8.
Poly(aryl-ether-ether-ketone) (PEEK) films and rods have been solid-state extruded at 154 and 310°C, respectively. The crystal orientation functions, melting behavior, density, and tensile properties of the drawn PEEK films (EDR ≤ 3.7) and rods (EDR ≤ 5.5) have been measured. As extrusion draw ratio (EDR) was increased, the c-axis orientation function, melting temperature, and tensile modulus and strength increased. Moduli up to 6.5 GPa and the strengths up to 600 MPa, 3 and 6 times the values of undrawn films, respectively, were obtained for the drawn films. The thermal expansivities along (α) and perpendicular (α?) to the draw direction of PEEK rods were measured from ?40 to +10°C. As EDR was increased, α? increased, but α decreased. At EDRs of 3.8 and 5.5, α even exhibited negative values (about ?5 × 10?6°C?1), probably due to reversible contraction of elongated tie-molecules.  相似文献   

9.
The values of drawing dependence of the density ρ, axial elastic modulus E, and maximum draw ratio λ of crosslinked low-density polyethylene (CLPE) rather similar to those obtained with un-crosslinked branched material of similarly low density. Very much the same applies to the equilibrium concentration of sorbed methylene chloride in the amorphous component and the zero-concentration diffusion coefficient D0. The exponential concentration coefficient γD , however, even at the maximum draw ratio, shows no indication of the rapid increase so characteristic of the completed transformation from the lamellar to the fibrous structure. On the basis of this finding, one can understand the small deviations in the dependence of the mechanical properties between the crosslinked and uncrosslinked branched material. The segments between the crosslinks, much shorter than the free molecules, favor the formation of the interfibrillar tie molecules that limit the drawability of the sample. But since they cannot be extended to the same length as the free molecules, they contribute less to the total fraction of tie molecules per amorphous layer and hence yield a smaller axial elastic modulus.  相似文献   

10.
A new two‐stage draw technique was successfully applied to the superdrawing of polytetrafluoroethylene (PTFE) virgin powder. A film, compression‐molded from powder below the melting temperature (Tm = 335 °C), was initially solid‐state coextruded to an extrusion draw ratio (EDR) of 6–20 at 325 °C, about 10 °C below the Tm. These extrudates from the first‐stage draw were further drawn by a second‐stage pin draw in the temperature (Td) range of 300–370 °C that covers the static Tm. The maximum achievable total draw ratio was ~60 at a Td = 300 °C and increased rapidly with increasing Td, reaching a maximum of 100–160 at a temperature window between 340 and 360 °C, depending on the initial EDRs. At yet higher Td's, the ductility was lost as a result of melting. The high ductility of the PTFE extrudates at such high temperatures was ascribed to the improvement of interfacial adhesion and bonding between the deformed powder particles upon the first‐stage extrusion combined with the rapid heating of only a portion of the extrudate followed by the elongation at a high rate. The highly drawn fibers were highly crystalline (χc ≤ 87%) and showed high chain orientation (fc ≤ 0.997) and a large crystallite size along the chain axis (D0015 ≤ 160 nm). The molecular draw ratio, estimated from the entropic shrinkage above the Tm, was close to the macroscopic deformation ratio independently of the initial EDRs. These results indicate that the draw was highly efficient in terms of chain extension, orientation, and crystallization. Thus, the maximum tensile modulus and strength achieved in this work were 102 ± 5 and 1.4 ± 0.2 GPa, respectively, at 24 °C. These tensile properties are among the highest ever reported on oriented PTFE. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 1995–2004, 2001  相似文献   

11.
Quenched, quenched and annealed, and slowly cooled branched low-density polyethylene films were drawn at 25, 40, and 60°. The true draw ratio λL of the volume element was obtained and used to characterize the dependence on plastic deformation of the density, drawing stress, and work of plastic deformation, and the sorption and diffusion of methylene chloride. The effects observed are similar but less drastic than on linear high-density polyethylene. In particular, the transformation from the original lamellar to the final fibrous structure seems to be fastest for λL between 3 and 4. But the changes of vapor transport clearly indicate that the transformation is not yet complete even at the highest draw ratio λL = 6, just before the sample breaks. Annealing at 90°C of the drawn samples with free ends restores or even increases the transport properties beyond those of the undrawn sample without causing the fibrous structure to revert to the original lamellar structure.  相似文献   

12.
Polytetrafluoroethylene (PTFE) virgin powder was ultradrawn uniaxially by a two-stage draw. A film, compression molded from powder below the melting temperature (Tm), was initially solid-state coextruded to an extrudate draw ratio (EDR) of 6–20 at an established optimum extrusion temperature of 325°C, near the Tm of 335°C. These extrudates from first draw were found to exhibit the highest ductility at 45–100°C for the second-stage tensile draw, depending on the initial EDR and draw rate. The maximum achievable total draw ratio (DRt, max) was 36–48. Such high ductility of PTFE, far below the Tg (125°C) and Tm, is in sharp contrast to other crystalline polymers that generally exhibit the highest ductility above their Tg and near Tm. The unusual draw characteristics of PTFE was ascribed to the existence of the reversible crystal/crystal transitions around room temperature and the low intermolecular force of this polymer, which leads to a rapid decrease in tensile strength with temperature. The structure and tensile properties of drawn products were sensitive to the initial EDR, although this had no significant influence on DRt,max. The most efficient and highest draw was achieved by the second-stage tensile draw of an extrudate with the highest EDR 20 at 100°C, as evaluated by the morphological and tensile properties as a function of DRt. The efficiency of draw for the cold tensile draw at 100°C was a little lower than that for solid-state coextrusion near the Tm. However, significantly higher tensile modulus and strength along the fiber axis at 24°C of 60 ± 2 GPa and 380 ± 20 MPa, respectively, were achieved by the two-stage draw, because the DRt,max was remarkably higher for this technique than for solid-state coextrusion (DRt,max = 48 vs. 25). The increase in the crystallite size along the fiber axis (D0015), determined by X-ray diffraction, is found to be a useful measure for the development of the morphological continuity along the fiber axis of drawn products.© 1998 John Wiley & Sons, Inc. J. Polym. Sci. B Polym. Phys. 36: 2551–2562, 1998  相似文献   

13.

The oriented and thermal crystallization of amorphous poly(ethylene terephthalate) (PET) films was investigated in terms of the morphological aspects. When the amorphous PET films were stretched up to the desired draw ratios in a hot water bath at 62, 72, and 80 °C, the birefringence of the specimens increased with increasing draw ratio (λ). This tendency becomes most significant when the specimen was drawn in the bath at 62 °C. The storage modulus of the specimen drawn at 62 °C was higher than those of the specimens drawn at 72 and 80 °C. The exothermic peak in the DSC curves was observed clearly for the specimen drawn up to λ=4 in the hot water bath at 80 °C, while the peak did not appear for the specimen drawn up to λ=4 at 62 °C. Under an Hv polarization condition, light scattering patterns from the specimens drawn in the hot water bath showed four lobes at small azimuthal angles and four sharp streaks at large azimuthal angles. Such a profile was independent of the drawing temperatures from 62 to 80 °C. Based on the observed Hv patterns, a model was proposed by assuming the existence of a row-nucleated sheaf-like structure whose rows were preferentially oriented at a particular angle with respect to the stretching direction. The patterns calculated by using the above model were rather close to the patterns observed. This agreement implies that row-nucleated sheaf-like texture arises with lamellar overgrowth.

  相似文献   

14.
The Tennessee Eastman copolyester of poly(ethylene terephthalate) with 60 mol % p-oxybenzoate units was spun with various capillaries using a constant shear rate at the wall. Variables examined were the length-to-diameter ratio L/D of the capillary, the spin draw ratio Vf/V0, and the spinning temperature. Fibers spun at 260°C showed improved homogeneity of orientation through the cross section, better crystallite orientation, and higher initial moduli as L/D was increased. The spin draw ratio required to optimize these fiber properties decreases as L/D is increased. For example, when L/D = 49.44, the initial modulus has nearly reached its plateau value at a spin draw ratio of 10. However, in contrast to the results of Sugiyama, Lewis, White, and Fellers, we find that some spin draw is always required to optimize fiber properties. Fibers spun with a spin draw ratio of approximately unity showed very poor crystallite orientation and initial moduli. It is suggested that loss of orientation under these conditions may be due to the different velocity profiles in the spinneret and in the solidifed fiber. Fibers were also spun at five temperatures using a capillary having L/D = 49.44. Shear in the capillary is more effective in introducing orientation when the spinning temperature is 260°C or above. At spinning temperatures of 240 and 250°C, the initial modulus increases more slowly with spin draw ratio, and appears to have a lower plateau value. Acierno, La Mantia, Polizzotti, Ciferri, and Valenti spun the same polymer under conditions in which essentially all the orientation was introduced by spin draw. They used a very low extrusion velocity at the spinneret, a small L/D, and spin draw ratios up to 3000. They reported that the initial modulus increased with decreasing spinning temperature, in contrast to our results. Thus the optimum spinning conditions may depend upon whether most of the orientation is introduced by shear in the capillary, or by a high spin draw ratio.  相似文献   

15.
Films of uniaxially oriented poly(ethylene terephthalate) (PET), M v = 81,000, have been drawn by solid-state coextrusion in the range 40–100°C surrounded by polyethylene. This is well below the PET melting temperature and in some cases below its glass transition temperature. Properties of the extrudates, such as degree of crystallinity, mechanical and thermal properties, were investigated as a function of coextrusion temperature and draw ratio (EDR ≤ 4.4). The results show that the percent crystallinity depends strongly on draw ratio, whereas its sensitivity to extrusion temperature is limited only to the highest draw ratio (4.4). On the other hand, Young's modulus was sensitive to both extrusion temperature and draw ratio, exhibiting a maximum at EDR = 4.4 and Text = 65°C. Above this temperature, moduli decrease apparently because of increased chain mobility, resulting in dissipation of chain orientation. Furthermore, changes in yield and tensile strength followed the changes in mechanical properties, suggesting that they are dominated by the same factors. The cold-crystallization temperature TCC also revealed information about the morphological changes occurring during the extrusion drawing. For samples of EDR = 4.4, TCC increased with extrusion temperature, suggesting again dissipation of orientation by thermal motions. On the other hand, TCC decreases with EDR, and a ΔTCC as high as 73°C was found. Conventional drawing of amorphous PET has been widely reported. To our knowledge this is the first time oriented PET has been prepared using the advantages of solid-state coextrusion.  相似文献   

16.
Semicrystalline polymers generally exhibit moduli well below their theoretical limit due to chain folding and to lack of crystal alignment. Modulus increases attainable through standard drawing procedures are limited by sample fracture before large draw ratios are reached. Using an Instron capillary rheometer which allowed a draw ratio of > 300, transparent polyethylene strands of unusually high c-axis orientation have been produced by a combination of pressure and shear. The virtually perfect crystalline orientation and evidence for extended chains confirm that a significant improvement in modulus can be realized by this technique. The dynamic tensile storage modulus was measured by Vibron over the temperature range ?160°C to +120°C. Room-temperature moduli were 7 × 1011 dyne/cm2, higher than any reported values for drawn polyethylene. Values also remained above 1011 dyne/cm2 even at 120°C. The moduli and morphological data have been related by a model consisting of an extended-chain component in paralled with a conventional drawn morphology. Experimental and calculated moduli are compared and related to available theory.  相似文献   

17.
Melt-crystallized films of poly(L -lactic acid) (PLLA) with Mv in the range of 3.8 ∼ 46 × 104 consisting of α-form crystals were uniaxially drawn by solid-state coextrusion. The effects of Mv, extrusion draw ratio (EDR), and extrusion temperature (Text) on the crystal/crystal transformation from α- to β-form crystals and the resultant tensile properties of drawn products were studied. The crystal transformation proceeded with EDR and more rapidly for the higher Mv's. Furthermore, the crystal transformation proceeded most rapidly with EDR at a Text around 130 °C, independently of the Mv's. As a result of the optimum combination of processing variables influencing the the crystal transformation (Mv, Text, and drawability), highly oriented films consisting of β-form crystals alone were obtained by coextrusion of higher Mv samples at Text's slightly below the melting temperature (150 ∼ 170 °C) and at higher EDR's > 11. Both the tensile modulus and strength increased rapidly with EDR. The modulus at a given EDR was slightly higher for the samples with higher Mv's. In contrast, the strength at a given EDR was remarkably higher for the higher M v's. The highest tensile modulus of 8.0 GPa and strength of 500 MPa were obtained with the sample of the highest Mv of 46 × 104 coextruded at 170 °C to the highest EDR of 14.  相似文献   

18.
The technique of nitric acid etching followed by gel permeation chromatography (GPC) has been used to study the structure of ultrahigh-modulus linear polyethylene (LPE) tapes drawn to draw ratio λ of 20. For comparison, lower draw ratio (λ = 11) samples were also examined. The etching was carried out in fuming nitric acid at 60°C and the progress of the reaction was monitored by measuring weight loss and molecular weight distributions as a function of time over a period up to 25 days. Consistent with previous work by us and other workers, notably Porter and Peterlin and co-workers, the ultrahigh-modulus products exhibit an exceptional resistance to the acid attack, i.e., after 3 days their weight loss is still negligible while at lower draw ratios it could be as high as 30%. At longer times, however, the rate of weight loss becomes comparable for the two sets of samples, even if the absolute values are much smaller for the products of λ = 20. During the early stages of the etching treatment a rapid decrease in molecular weight and narrowing of the molecular weight distribution is observed in all cases. Eventually the molecular weight distribution becomes time independent, while the weight loss continues to increase. This stage coincides with the attack of the lateral surfaces of the crystals becoming the dominant process and it is considered that the observed molecular length distribution then reflects the distribution of crystal thicknesses. The values of the weight average crystal thickness derived from the GPC experiments (L?w) are in very good agreement with those obtained from wide-angle x-ray determinations. Furthermore the ratio of weight-average to number-average crystal thickness (L?w/L?n) is about 2 for the high draw (λ = 20) samples, i.e., the value predicted by the simple statistical model proposed by Gibson, Davies, and Ward for the structure of ultrahigh-modulus LPE. It is therefore concluded that the nitric acid etching/GPC technique can be used for reliable measurements of crystal size and crystal size distribution in ultraoriented LPE.  相似文献   

19.
Solid-state coextrusion has been used to prepare uniaxially drawn films from isotropic poly(ethylene 2,6-naphthalate) (PEN) of a minimum degree of crystallinity (ca. 5%) both below and above its glass transition temperature Tg. The onset of cold crystallization (Tc) of the drawn films has been studied as a function of the extrusion temperature (ET) and the draw ratio (EDR). It has been shown that Tc decreases markedly on draw, as much as 95°C, and, at constant draw ratio Tc goes through a minimum in the Tg region. For undrawn PEN, annealing below 153°C has no significant effect on Tc. To evaluate the crystallization rate constant (k) and the activation energy (Ea) of the drawn specimens, a nonisothermal DSC procedure has been used. With increasing EDR, k increases markedly and Ea goes down over threefold compared with the undrawn polymer. At high ET, strain-induced crystallization has also been shown to play an important role in lowering Ea for cold crystallization. Thermal shrinkage above Tm indicates a high elastic recovery, underlining the efficiency of deformation, ca. 93%, achieved by solid-state coextrusion.  相似文献   

20.
Poly(ethylene‐2,6‐naphthalate) fibers were zone‐drawn under a critical necking tension (σc) defined as the minimum tension needed to generate a necking at a given drawing temperature (Td). In the zone drawing under σc, the neck was observed from 110 to 160 °C. The superstructure in a neck zone induced at each Td was studied. The σc value decreased exponentially with increasing Td and dropped to a low level at a higher Td. The draw ratio increased rapidly with Td increasing above 90 °C, but the birefringence and degree of crystallinity decreased gradually. To study the molecular orientation in the neck zone, we measured a dichroic ratio (A/A?) of a C? O band at 1256 cm?1 along a drawing direction in the neck zone with a Fourier transform infrared microscope. A/A? at Td = 110 °C increased rapidly in the narrow neck zone, and that at Td = 140 °C increased in the edge of the wide neck zone. Wide‐angle X‐ray diffraction patterns of the fibers obtained at Td = 130 °C and lower showed three reflections due to an α form, but those at Td = 140 and 150 °C had reflections due to the α form and a β form. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 1629–1637, 2001  相似文献   

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