Molecular orientation in biaxially oriented sheets of poly(ethylene terephthalate) II. Correlation of orientation averages with measured mechanical compliances

The aggregate model is extended to examine the relationship between mechanical anisotropy and molecular orientation in one-way drawn sheets of poly(ethylene terephthalate). It is assumed that both the aggregate and the unit of structure have orthorhombic symmetry. On the basis of a number of detailed assumptions regarding the appropriate application of the model, calculated bounds are obtained for the elastic constants that are in reasonable agreement with the experimental values. The implications of these results with regard to molecular orientation are considered, and it is concluded that both the chain orientation and orientation around the chain axis are important in determining the mechanical anisotropy.     

Oxygen and water-vapor diffusion through biaxially oriented poly(ethylene terephthalate)

The gas barrier properties of a wide range of biaxially oriented polyethylene terephthalate films have been investigated. The permeability and diffusion coefficients for oxygen and water vapor transmissions were determined for films prepared by both simultaneous and sequential biaxial stretching. The effect of annealing was also studied and a comparison made with previous results for uniaxially oriented films. It was found that the permeability correlated well with the density of the sample, but that the dependence on the gauche/trans conformer ratio shown for uniaxial material was not so clear. A good empirical correlation was also obtained between permeability and a proposed measure of molecular orientation obtained from refractive index measurements. A more detailed interpretation, based on infrared measurements of orientation, showed that there is a systematic reduction in permeability as the planes of the terephthalate residues become parallel to the film surface.     

Effects of thermal treatment of biaxially oriented poly(ethylene terephthalate)

Two distinguishable effects of thermal exposure of biaxially oriented poly(ethylene terephthalate) (PET) have been observed in the temperature range from room temperature to 140°C. Upon heating above the glass transition temperature T_g of the film an irreversible shrinkage of a few percent occurred with a concomitant decrease in the rate of creep. Some loss of orientation in the noncrystalline phase with an attendant slight increase in density is believed to be responsible. Since the film was anisotropic in its plane, different amounts and rates of shrinkage were observed along with differing thermal expansion coefficients in various directions relative to the primary optic axis. Upon cooling the 50% crystalline PET from above T_g to lower temperatures, reversible “physical aging” was observed. Creep rates were found to decrease with the residence time below T_g. As with purely amorphous polymers, the effects of the aging are removed by heating the specimen above T_g where the density of the amorphous phase achieves equilibrium values.     

Effects of thermal treatment on biaxially oriented poly(ethylene terephthalate). II. The anisotropic glass temperature

Thermal properties of an anisotropic biaxially oriented Poly(ethylene terephthalate) (PET) were determined before and after further deformation of the Mylar film. Film shrinkage in different planar directions was monitored during and following initial heating. After stabilization for three days at 140°C, glass temperatures T_g were determined from the decrease in length of film strips and were found to vary in the different in-plane directions. An increase in anisotropy brought about by additional deformation in the direction of the greatest orientation enhanced the T_g difference from 8 to 16°C. T_g is highest in the direction of greatest orientation.     

Effects of thermal treatment on biaxially oriented poly (ethylene terephthalate). III. Creep behavior following various thermal histories

Elongational creep measurements were carried out on a biaxially oriented poly (ethylene terephthalate) (PET) film parallel to, orthogonal to, and at 45° to the principal optic axis. Measurements made after various thermal treatments which were intended to stabilize the physical state of the PET were shown to be ineffective. Samples were annealed at 140°C for 12 days and aged at 95°C for over 24 days before measurement without success. Thermal cycling between 41 and 91°C which was also employed to stabilize the mechanical response also failed. Significant deceleration of the creep rate caused by densification of amorphous regions of the samples during storage below the glass temperature T_g is illustrated. Because of physical aging below T_g and morphological changes occurring above T_g during the various thermal treatments and histories, time-scale shift factors were found to be not unique.     

Crystallization in oriented poly(ethylene terephthalate) fibers. I. Fundamental aspects

The nature of crystallization- and mobility-induced changes during annealing of melt-spun poly(ethylene terephthalate) precursor fibers of a range of orientations has been examined. The kinetics of crystallization and the accompanying orientational changes have been studied under conditions of constant, low tensile stress, with the accompanying dimensional changes and under a constraint against shrinkage in length, with the stress developed being monitored. The effects of precursor orientation and externally imposed constraints on the course of the fundamental crystallization and orientational relaxation processes are revealed. Oriented crystallization has been shown to have a significant effect on the stress developed and on the dimensions of oriented precursor fibers, with a strong tendency to spontaneously extend as a consequence of the reorientation of crystallizing segments predominantly along the preferred fiber direction. The sequence in which crystallization and major orientational relaxation, if any, occur is found to have a profound effect on the structure and thus the deformability of oriented fibers after annealing above the glass transition temperature.     

Photoconduction in poly(ethylene terephthalate). I. Mechanisms of carrier generation

Mechanisms of photocarrier generation in poly(ethylene terephthalate) (PET) have been investigated. In the wavelength range of λ ≦320 nm, the photocurrent spectra correspond closely with the optical absorption spectra of PET and the assignment of the absorption peaks revealed that photocarriers are generated through ππ^* excitations. In the wavelength range from 320 to 400 nm, photocarriers are injected from metal electrodes. The threshold energies for Al and Cu electrodes are 2.8₇ and 2.9₄ eV, respectively, indicating the presence of surface states. The simplified model gives the density of the surface states as 1.7 × 10¹⁴ cm^?2 eV^?1.     

Viscoelasticity of oriented poly(ethylene terephthalate)

Time–temperature superposition can be successfully applied to both the stress relaxation and dynamic mechanical properties of oriented PET fibers. Two curves result; one is the time dependence of the modulus at constant temperature, while the other is the shift, log aT, of this curve along the time scale as a function of temperature. This temperature dependence is less than that for both unoriented PET and typical amorphous polymers above T_g. It is about the same as that for oriented nylon 66 and unoriented glassy poly(methyl methacrylate). The isothermal modulus has the same time dependence as that of the unoriented PET; however, it is a factor of 3.3 larger. The modulus curve is almost identical in both shape and magnitude with that of oriented nylon 66. However, a temperature of 82°C. is required to place the viscoelastic dispersion region of PET at the same time scale as nylon 66 at 25°C. This temperature increase is the major difference in viscoelasticity between these two oriented polymers.     

Chain folding in oriented poly(ethylene terephthalate)

Drawn poly(ethylene terephthalate), PET, yarns have been heated for 1 min in silicone oil. The resulting samples were studied by x-ray diffraction and mechanical properties were measured. The results suggest that drawn PET consists of highly extended molecules essentially parallel to one another, with few folds present. On heating, chain folding occurs. This model is very similar to that proposed by Dismore and Statton for drawn nylon 66 yarns.     

Morphology of uniaxially oriented poly(ethylene terephthalate)

The morphological character of uniaxially oriented poly(ethylene terephthalate) (PET) films was investigated as a function of draw ratio. Dynamic mechanical, infrared, and crystallite-size measurements were made on the samples. In addition, selective degradation experiments and molecular weight determinations were employed. The dynamic mechanical measurements indicated a sharp decrease in irregular folds for draw ratios of 3.0 and higher, which also coincided with the essentially complete disappearence of regular folds (from the 988 cm^?1 band in the infrared spectra) in unannealed samples. Infrared studies of drawn samples annealed under different conditions gave evidence in support of a structure in which the chains are stretched out. Apparent crystallite-size measurements showed a sudden increase in length of the crystals in the direction of the draw beyond a draw ratio of 3.0. Molecular weight measurements showed a large increase in average chain length in the residue after selective degradation of amorphous material and folds; undrawn and slightly drawn samples gave a much lower M _n. Based on these observations, it is postulated that for higher draw ratios and present drawing conditions, the crystals are of the straight chain type, somewhat similar to the fringed-micelle crystal concept.     

Solid-state coextrusion of poly(ethylene terephthalate). I. Drawing of amorphous PET

Films of uniaxially oriented poly(ethylene terephthalate) (PET), M _v = 81,000, have been drawn by solid-state coextrusion in the range 40–100°C surrounded by polyethylene. This is well below the PET melting temperature and in some cases below its glass transition temperature. Properties of the extrudates, such as degree of crystallinity, mechanical and thermal properties, were investigated as a function of coextrusion temperature and draw ratio (EDR ≤ 4.4). The results show that the percent crystallinity depends strongly on draw ratio, whereas its sensitivity to extrusion temperature is limited only to the highest draw ratio (4.4). On the other hand, Young's modulus was sensitive to both extrusion temperature and draw ratio, exhibiting a maximum at EDR = 4.4 and T_ext = 65°C. Above this temperature, moduli decrease apparently because of increased chain mobility, resulting in dissipation of chain orientation. Furthermore, changes in yield and tensile strength followed the changes in mechanical properties, suggesting that they are dominated by the same factors. The cold-crystallization temperature T_CC also revealed information about the morphological changes occurring during the extrusion drawing. For samples of EDR = 4.4, T_CC increased with extrusion temperature, suggesting again dissipation of orientation by thermal motions. On the other hand, T_CC decreases with EDR, and a ΔT_CC as high as 73°C was found. Conventional drawing of amorphous PET has been widely reported. To our knowledge this is the first time oriented PET has been prepared using the advantages of solid-state coextrusion.     

Thermal shrinkage of oriented semicrystalline poly(ethylene terephthalate)

The shrinkage of commercial oriented poly(ethylene terephthalate) filaments was studied within the framework of the kinetic theory of rubberlike elasticity. Previous workers had found that the shrinkage and optical behavior of amorphous polymers could be satisfactorily explained in terms of this theory. Such an analysis is now applied to semicrystalline samples of moderate and high draw ratios (from 2× to 6×). It was found in this work that the thermal shrinkage force behavior as well as the optical anisotropy as a function of stretch can be explained in terms of the theory of rubberlike elasticity, if the following reasonable assumption is made: the average number of statistical segments per network chain in the noncrosslinked sample increases as a function of the draw ratio. A possible mechanism for such behavior is the relaxation of some of the chain entaglements due to the strain imposed externally on the fiber.     

Molecular orientation in poly(ethylene terephthalate) by means of laser–raman spectroscopy

The intensity of the Raman scattering from uniaxially oriented amorphous poly(ethylene terephthalate) tapes at wave number shifts of 1732, 1616, 1286, 857, and 632 cm^?1 has been observed for various combinations of incident and scattered light polarization vectors with respect to the draw direction. An attempt has been made to analyze the data to provide values of 〈P₂(ζ)〉 and 〈P₄(ζ)〉, where P_n(ζ) is the nth order Legendre polynomial in ζ,ζ is the cosine of the angle between the draw direction and a typtical chain axis in the polymer, and the angle brackets denote the average value over all repeat units. This attempt was successful for the 1616 and 632 cm^?1 lines but less successful for the other three, although the data for the 1732 and 1286 cm^?1 lines could be analyzed to provide quantities proportional, but not equal, to 〈P₂(ζ)〉. In the analysis and discussion two possible models were considered for the conformation of the terephthaloyl residues in the amorphous polymer but it was not possible to reject either model conclusively. The results suggest, in agreement with previous studies by other methods, that the drawing of PET at 80°C takes place essentially as the extension of a rubberlike network which is frozen on subsequent cooling to room temperature.     

X-ray determination of crystallinity and orientation in poly(ethylene terephthalate)

The measurement of crystallinity and orientation in poly(ethylene terephthalate) is discussed. A simple procedure is given for the estimation of orientation from the (1 05) plane, and it is shown that methods which use the equatorial planes are subject to certain disadvantages. In addition a method is given for the measurement of x-ray crystallinity. The technique is applied to fibers and films of various treatments and a linear relation is found between density and x-ray crystallinity.     

The transport of oxygen through oriented poly(ethylene terephthalate)

The transport of oxygen through oriented PET at 25 and 60°C has been studied using the dynamic diffusion method. It did not prove possible to determine the diffusion and solubility coefficients with reasonable accuracy, and only the permeability coefficients are discussed in terms of the structure of the samples. The results suggest that the lowering of the oxygen permeability on drawing is related to the production of additional material with the trans conformation of the glycol residue, either in crystallites or in amorphous regions, rather than solely to the overall development of orientation or crystallinity.     

Characterization of selectively degraded poly(ethylene terephthalate)

To investigate the morphology of unoriented poly(ethylene terephthalate) (PET) films and the selective character of the aminolysis of PET, 67% crystalline polymer samples were degraded with 40% aqueous methylamine at room temperature. The aminolyzed PET samples were subjected to gel permeation chromatography (GPC), viscometry, electron microscopy, and small-angle x-ray diffraction (SAXD). Weight loss and density crystallinity measurements were also made. After 24 hr of aminolysis, the amorphous regions and chain folds were completely removed. The long molecular chains in the semi-crystalline polymer were reduced to monodisperse rods having a molecular weight of 1,800. The corresponding lamellar thickness was calculated to be 101 Å, consistent with the x-ray diffraction and electron microscope (EM) measurements. The EM photographs of “stripped” crystals show the lamellar structure previously found for other selectively degraded polymeric materials. The weight of crystalline debris remaining was consistent with the initial crystallinity. After degradation the crystallinity as determined by density was 96%.