Preparation of aromatic polyesters by direct polycondensation with thionyl chloride in pyridine

Mechanistic features of the reaction with thionyl chloride in pyridine were studied in a model reaction of benzoic acid with p-chlorophenol or aniline. The yields were significantly affected by the amounts of pyridine, favorably by four equivalents, and the nature of pyridine, suggesting that pyridines are not only HCl scavengers, but are also involved in the reaction itself. The reaction was assumed to proceed via a carboxylic sulfinic-anhydride intermediate different from acyl chloride, and the intermediate was found to be not so reactive that it was completely alcoholyzed by the phenol at high temperatures of more than 60°C. The reaction was successfully applied to the preparation of aromatic polyesters of high molecular weights by the direct polycondensation of aromatic dicarboxylic acids and bisphenols in pyridine at 80°C.     

Direct polycondensation of hydroxybenzoic acids with diphenyl chlorophosphate in the presence of ethers

The effects of a modification of the relative reactivity of carboxyl groups to hydroxy groups in monomers on the direct polycondensation of hydroxybenzoic acids was investigated. Polycondensation with diphenyl chlorophosphate (DPCP) was largely promoted by carrying out the reaction in the presence of ethers which are capable of complexing with carboxyl groups in the monomers. The amount of alkyl ethers, such as, poly(ethylene oxide) (PEO) corresponding to an equivalent unit mole of carboxyl groups was effectively added. The molecular weights of the polymers produced increased with the higher molecular weights of PEO, showing maximum values by use of PEO of 1–2.5 × 10⁵.     

Direct polycondensation with tosyl chloride in pyridine by formamide catalyzed alcoholysis

The reaction with tosyl chloride was significantly promoted by controlling alcoholysis with bisphenols in the presence of catalytic amounts of formamides to give aromatic polyesters with high molecular weights from aromatic dicarboxylic acids and bisphenols. Mechanistic features of the reaction were studied by use of various formamides and other arylsulfonyl chlorides, as well as by varying the addition mode of bisphenols and changing the relative amount of formamide. The reaction was successfully applied to the preparation of aromatic polyesteramides with high molecular weights from aromatic dicarboxylic acids, bisphenols, and diamines, but with limited success to that of polyamides.     

Direct polycondensation of aromatic dicarboxylic acids and bisphenols with tosyl chloride and N,N-dimethylformamide in pyridine

A Vilsmeier adduct derived from arylsulfonyl chlorides and DMF in pyridine was successfully used as a new condensating agent for the synthesis of aromatic polyesters by the direct polycondensation of aromatic dicarboxylic acids and bisphenols and also of hydroxybenzoic acids. Polymers of high molecular weights (M?_w = 78,000) with relatively narrow molecular weight distribution (M?_w/M?_n ≈ 3.0) were prepared by reacting aromatic dicarboxylic acids with the adduct in pyridine, followed by addition of bisphenols. The polycondensation was significantly affected by the amount of DMF, the nature of the arylsulfonyl chlorides, the conditions of initial reaction of the acids with the adduct, and the rate of reaction with bisphenols. The process was adaptable to the direct polycondensation of hydroxybenzoic acids, affording polymers of high molecular weight (η_inh = 1.73).     

Direct polyamidation with thionyl chloride in N-methyl-pyrrolidone

Mechanistic features of the reaction promoted by thionyl chloride and amides such as N-methylpyrrolidone (NMP) were studied. The reaction was effective in the amidation of carboxylic acids, but not effective in the esterification. The amidation was affected by the kind and the amount of amides used, most favorably by two equivalents of NMP with respect to the acid. These amides were assumed to be involved in the intermediate formation, and the reaction was proposed to proceed via Vilsmeier adducts derived from thionyl chloride and the amides, and through activation of a carboxylic acid different from an acyl chloride. The reaction was successfully applied to the direct polycondensation of aromatic dicarboxylic acids and diamines in NMP at 70°C to produce polyamides with high molecular weights. Initial reaction of dicarboxylic acids with the adducts, additive effect of tertiary amines, and polycondensation temperatures were studied in terms of the inherent viscosity of the polymers produced.     

Direct polyesterification with thionyl chloride in pyridine improved by a modification of monomer sequences in copolymers

The direct polyesterification with thionyl chloride (SOCl₂) in pyridine was further investigated. Copolycondensations of dicarboxylic acids, bisphenols, and hydroxybenzoic acids were significantly affected by the reaction temperatures and combinations of monomers which could change relative rates of alcoholyses of the activated dicarboxylic acids and the hydroxyacids consequently to vary monomer sequences in the copolymers resulted. The sequences were tried to be varied more directly by stepwise reactions of monomers in copolycondensations of dicarboxylic acids, bisphenols, and p-hydroxybenzoic acid (PHB), as well as PHB and m-hydroxybenzoic acid (MHB). The reactions proceeded smoothly and satisfactorily when carried out by initial reaction of dicarboxylic acids and PHB followed by bisphenols likely to favor sequential to random distributions of monomers. Reverse addition of PHB and bisphenols, and then dicarboxylic acids resulted in rapid precipitation due to some oligomerization of PHB at an earlier stage of reaction, and largely retarded the reaction. This was also the case for the copolycondensation of PHB and MHB. Copolymers of high inherent viscosities with up to 65 mol% PHB could be obtained by initial reaction of MHB followed by PHB.     

Direct polyesterification with thionyl chloride in pyridine improved by a modification of monomer sequences in copolymers

The direct polyesterification with thionyl chloride (SOCl₂) in pyridine was further investigated. Copolycondensations of dicarboxylic acids, bisphenols, and hydroxybenzoic acids were significantly affected by the reaction temperatures and combinations of monomers which could change relative rates of alcoholyses of the activated dicarboxylic acids and the hydroxyacids consequently to vary monomer sequences in the copolymers resulted. The sequences were tried to be varied more directly by stepwise reactions of monomers in copolycondensations of dicarboxylic acids, bisphenols, and p-hydroxybenzoic acid (PHB), as well as PHB and m-hydroxybenzoic acid (MHB). The reactions proceeded smoothly and satisfactorily when carried out by initial reaction of dicarboxylic acids and PHB followed by bisphenols likely to favor sequential to random distributions of monomers. Reverse addition of PHB and bisphenols, and then dicarboxylic acids resulted in rapid precipitation due to some oligomerization of PHB at an earlier stage of reaction, and largely retarded the reaction. This was also the case for the copolycondensation of PHB and MHB. Copolymers of high inherent viscosities with up to 65 mol % PHB could be obtained by initial reaction of MHB followed by PHB.     

High-molecular-weight poly(p-phenyleneterephthalamide) by CaCl2 promoted direct polycondensation with thionyl chloride in N-methylpyrrolidone

The direct polycondensation of terephthalic acid and p-phenylenediamine hydrochloride (PPD.2HCl) with thionyl chloride was found to be significantly promoted in N-methylpyrrolidone (NMP) by dissolved CaCl₂ and tertiary amines. The inherent viscosity of the polymer obtained varied with the amount of CaCl₂ and tertiary amines added. The reaction, when effectively promoted by CaCl₂, proceeded homogeneously in the early state of polycondensation, and then resulted in a highly swollen gel. CaCl₂ had to be present in the PPD.2HCl/tertiary amines/NMP solution as well as in the TPA/SOCl₂/NMP mixture for the polycondensation to proceed to high molecular weight. Complexes of CaCl₂, PPD.2HCl, and tertiary amines in NMP similar to the well known complex, CaCl₂ · nNH₃ (n = 2, 4, 8) was proposed to facilitate the polycondensation.     

Preparation and characterization of new thermally stable and optically active poly(ester‐imide)s by direct polycondensation with thionyl chloride in pyridine

4,4′‐hexafluoroisopropylidene‐2,2‐bis‐(phthalic acid anhydride) (1) was reacted with L ‐methionine (2) in acetic acid and the resulting N,N′–(4,4′‐hexafluoroisopropylidenediphthaloyl)‐bis‐L ‐methionine (4) was obtained in high yield. The direct polycondensation reaction of this diacid with several aromatic diols such as bisphenol A (5a), phenolphthalein (5b), 1,4‐dihydroxybenzene (5c), 4,4′‐dihydroxydiphenyl sulfide (5d), 4,6‐dihydroxypyrimidine (5e), 4,4′‐dihydroxydiphenyl sulfone (5f) and 2,4′‐dihydroxyacetophenone (5g) was carried out in a system of thionyl chloride and pyridine. Expecting that the reaction with thionyl chloride in pyridine might involve alternative intermediates different from an acyl chloride, the polycondensation at a higher temperature favorable for the reaction of the expected intermediate with nucleophiles was attempted, and a highly thermally stable poly(ester‐imide) was obtained by carrying out the reaction at 80°C. All of the above polymers were fully characterized by ¹H‐NMR, ¹⁹F‐NMR FT‐IR spectroscopy, elemental analysis and specific rotation. Some structural characterization and physical properties of these optically active poly(ester‐ imide)s are reported. Copyright © 2006 John Wiley & Sons, Ltd.     

An oxidation with thionyl chloride

The reaction of the 2-methylquinoline-3-carboxylic acid 1b with thionyl chloride gave the dichlorothiolactone 2 , the structure of which was confirmed by chemical transformations.     

Morphology of poly(p‐oxybenzoyl) crystal prepared by direct polycondensation of p‐hydroxybenzoic acid with p‐toluenesulfonyl chloride in pyridine

Poly(p‐oxybenzoyl) (POB) crystals were prepared with the reaction‐induced crystallization of oligomers during the direct polycondensation of p‐hydroxybenzoic acid (HBA) with p‐toluenesulfonyl chloride (TsCl) and N,N‐dimethylformamide in pyridine. Sheaflike lozenge‐shaped POB crystals were obtained, of which the longer diagonal was 7.0–8.0 μm. The influence of the polymerization condition on the morphology was examined to optimize the preparative condition for the crystals exhibiting the clearest habit, and the favorable condition was determined as the molar ratio of TsCl to HBA of 1.3 and polymerization concentration of 3.0%. The crystals possessed extremely high crystallinity and outstanding thermal stability. The formation mechanism of the crystal was proposed as follows. When the number‐average degree of polymerization of the oligomers exceeded a critical value of about 4, they were precipitated to form the hexagonal lamellae. The crystals were grown very quickly to lozenge‐shaped crystal through screw dislocation with the continuous precipitation of oligomers from the solution. Finally, the further polymerization occurred in the precipitated crystal with developing polymer‐chain packing. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 3275–3282, 2003     

Reactions of salicylamides with thionyl chloride

A series of compounds having the 1,2,3-benzoxathiazin-4 (3H) one 2-oxide structure have been synthesized by the interaction of thionyl chloride with the appropriate salicylamide. Some properties of these compounds as well as some by-products are described.     

High‐viscosity polyesters from secondary alicyclic 1,4‐cyclohexanedicarboxylic acids and hydroquinones with thionyl chloride/pyridine condensing agent

High‐viscosity polyesters can be prepared by the polycondensation of secondary aliphatic trans‐cyclohexanedicarboxylic acid (t‐CHDC) and hydroquinones using SOCl₂/pyridine condensing agent at 80°C. Incorporation of its cis‐isomer significantly affected η_inh and the thermal property of the resulting copolymers. The copolymers of t‐CHDC, hydroquinones, and p‐hydroxybenzoic acid having different monomer sequences were prepared by changing the order of introduction of monomers.     

Reaction of 2-thiobenzazoles with thionyl chloride

A new reaction in the benzimidazole series, viz., replacement of the mercapto group by chlorine by the action of thionyl chloride on 2-thiobenzimidazoles, was discovered. Benzoxazolone is formed by treatment of 2-thiobenzoxazole with thionyl chloride, and 2,2-dithiobis(2-benzothiazole) is formed from 2-thiobenzothiazole.Translated from Khimiya Geterotsiklicheskikh Soedinenii, No. 8, pp. 1047–1050, August, 1985.     

Modification of polycondensation of isophthalic and terephthalic acids and bisphenols with tosyl chloride/dimethylformamide/pyridine by the presence of additives

In copolycondensation with 2,2‐bis(4‐hydroxyphenyl)propane (BPP) and bisphenols (BPs) containing various alkylidene linkages, the associative interactions between BP moieties in the resulting oligomers most likely affected the reaction. To modify the interactions to favorably control the reaction, several additives were examined in a two‐stage polycondensation of an equimolar mixture of isophthalic acid and terephthalic acid, first with BPP (50 mol %) and next with additional BPP. Of additives used, diphenylmethane of an equivalent to BPP in the preformed oligomers was most effective. The results are discussed in terms of the distributions of resulting oligomers prepared at 70% extent of reaction. Better results were obtained when the distributions showed profiles similar to the theoretical one calculated on the basis that the reactivity of the oligomers is the same independent of their chain lengths. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 970–975, 2003