Residual stress distribution in different types of adhesion joints

The results of a photoelastic investigation of the distributions of shrinkage and temperature residual stresses in glued joints and coatings are compared. The degree of nonuniformity of the residual stress distribution over the length and thickness is determined as a function of the scale factor. It is shown that the bulk of the residual stresses in metal joints glued with K-115 epoxy adhesive are temperature stresses, which may reach 130 kgf/cm². The shrinkage and temperature residual stress distributions are similar in character.Kucherenko Central Scientific-Research Institute of Building Structures. Translated from Mekhanika Polimerov, No. 4, pp. 738–742, July–August, 1971.     

Effect of technological factors on the mechanical reliability of structures made from composites

Research on the effect of technological factors on the strength of reinforced-plastics structures is reviewed. Attention is concentrated on structures in the form of bodies of revolution fabricated by the winding technique. The influence of the winding parameters and the curing regime on the residual stresses is discussed. Data on the variation of the mechanical properties of the resin in the course of the curing process are examined. The contributions of chemical and thermal shrinkage to residual stress formation are compared. Methods of reducing the residual stresses are considered.Presented at the 2nd All-Union Conference on Polymer Mechanics, Riga, November 10–12, 1971.Moscow Power Engineering Institute. Translated from Mekhanika Polimerov, No. 3, pp. 529–540, May–June, 1972.     

Calculation of the residual stresses and strains in wound reinforced-plastic products

A method is proposed for determining the residual stresses and strains in wound glass-reinforced plastic products. The fabrication process is divided into five stages: winding, heating polymerization, cooling, and removal from the mandrel. The initial stresses that develop during winding and the subsequent stress increment associated with heating are taken into account. Polymerization is treated as a process during which the mechanical and thermophysical properties of the material change. Chemical shrinkage of the resin and its filtration through the fiberglass are disregarded. Equations are derived for the residual radial and peripheral stresses in the finished product, for the residual change in inside diameter, and for the temperature at which the product is released from the mandrel during the cooling process. The experimental data relating to two types of wound products are discussed. The results of a computation of the residual stresses and the residual changes in inside diameter are compared with the experimental data.Moscow Power Engineering Institute. Translated from Mekhanika Polimerov, Vol. 5, No. 1, pp. 134–139, January–February, 1969.     

Calculation of shrinkage stresses in fibrous composites with regular structure

The effect of the chemical and thermal shrinkage of the epoxy matrix on the structural residual stresses in plastics reinforced with anisotropic fibers has been investigated. The process of residual stress formation in all stages of a given curing regime is examined with reference to a regular triangular fiber distribution. The model of a hardening hypoviscoelastic medium [8] is used to describe the variation of the rheological properties of the matrix. The effect of the cooling rate on the residual stresses is investigated with reference to a single inclusion.Moscow Power Engineering Institute. Translated from Mekhanika Polimerov, No. 3, pp. 409–415, May–June, 1976.     

Study of the residual (internal) stresses in reinforced epoxy resin

An optical polarization method has been used to study the residual (internal) stresses in reinforced ED-6 epoxy resin cured with maleic anhydride. The effects of "chemical" shrinkage, volume change relaxation during during curing, and the difference linear coefficients of thermal expansion for reinforcement and resin are elucidated. It is shown that adjacent reinforcing elements interact. The stress state is investigated with reference to a model of the elementary cell of the regular structure of a unidirectional glass-reinforced plastic. The residual stresses are found as a function of the resin/reinforcement ratio.Mekhanika Polimerov, Vol. 1, No. 4, pp. 76–80, 1965     

Temperature reversal of the reinforcing effect of fillers

A previous investigation [4] of the tear strength of filled systems based on SKS-85 butadiene-styrene copolymer over a broad temperature interval revealed a reversal of the reinforcing effect of fillers with a coefficient of thermal expansion different from that of the filled polymer. At Tg the strength of mixtures containing polymer fillers [Kapron (polycaprolactam) and cellophane powder] exceeds that of mixtures containing chalk and carbon black. The temperature reversal effect is attributed to the severe weakening of the adhesion of the polymer to the surface of the filler particles as a result of the concentration of shrinkage stresses in the polymer-filler contact zone. The presence of shrinkage stresses around the filler particles at Tg is qualitatively demonstrated on model systems using a photoelastic technique. Moreover, it is shown that the unbalance, and hence the residual stresses, in filled systems at temperatures below the glass transition temperature of the filled polymer is determined by the difference in the coefficients of thermal expansion.Moscow Technological Institute of the Meat and Dairy Industry. Translated from Mekhanika Polimerov, No. 4, pp. 579–583, July–August, 1969.     

Experimental study of the effect of the technological factor of rolling-in (packing) on the physicomechanical properties of glass plastic

Conclusions 1. The rolling-in (packing) of wound glass-plastic objects is a favorable technological factor, improving the homogeneity of the material, increasing the elastic and strength characteristics of the glass plastic, and reducing the thermal expansion coefficients and macroscopic residual stresses due to the thermal shrinkage of the objects.2. However, extremely large packing forces may reduce certain of the mechanical characteristics of the material, chiefly the strength and modulus relating to interlayer shear.Moscow Power Institute. Translated from Mekhanika Polimerov, No. 6, pp. 1043–1047, November–December, 1976.     

Statistical theory of elasticity of reinforced plastics with internal stresses of shrinkage origin

The statistical boundary value problem of the theory of elasticity of macrohomogeneous composite media in the natural (unstressed) starting state is extended to media with internal stresses of shrinkage origin. It is established that the moduli of elasticity of the composite do not depend on the magnitude of the shrinkage stresses. The conditions, under which shrinkage of the resin in materials of the glass-reinforced plastic type does not lead to warping, are determined. Applications of the results to the computation of structural reliability characteristics are noted.Kirov Ural Polytechnical Institute, Sverdlovsk. Translated from Mekhanika Polimerov, No. 4, pp. 676–681, July–August, 1970.     

Shrinkage stresses in bonded plexiglas structures

It is shown by means of photoelasticity that the shrinkage stresses associated with cold polymerization of the adhesive layer in bonded plexiglas structural elements seriously reduce the reliability of the structure. By suitable heat treatment it is possible to reduce the shrinkage stresses by a factor of approximately four without distorting the shape of the element and increase the permissible stresses by a factor of almost three.S. M. Kirov Ural Polytechnical Institute, Sverdlovsk. Translated from Mekhanika Polimerov, Vol. 4, No. 4, pp. 734–736, July–August, 1968.     

Residual stresses in glass-reinforced polyethylene

The variation of the axial and radial components of the residual stresses in fiber-reinforced polyethylene with distance from the fiber has been investigated. It is shown that, irrespective of the agent employed, coupling leads to an increase in stresses. The values obtained for the residual stresses are compared with the adhesion strength determined by the shearing method. The effect of a structure-forming agent on the residual stresses is investigated.Mendeleev Moscow Chemical Engineering Institute. Translated from Mekhanika Polimerov, No. 4, pp. 722–724, July–August, 1971.     

Residual stresses in glass-reinforced plastics parts

The determination of the residual stresses in glass-reinforced plastics elements is considered. It is shown that these stresses reach appreciable values and should be taken into account in strength calculations. Quantitative data are supplied for a series of materials. At normal operating temperatures the residual stresses are stable.Moscow Aviation Technological Institute. Translated from Mekhanika Polimerov, No. 6, pp. 1117–1119, November–December, 1969.     

Experimental study of the effect of technological parameters on the residual stresses in thin-walled coiled parts

The effect of the parameters of heat treatment and programmed winding under tension on the residual stresses in thin-walled coiled parts made from glass plastic by the "dry" winding of a heated glass strip on an unheated mandrel is studied experimentally. The effect of the thickness of the parts on the maximum radial residual stresses is considered. A method is proposed for regulating the residual stresses in parts with very thick walls.Translated from Mekhanika Polimerov, No. 1, pp. 75–80, January–February, 1972.     

Initial stresses in reinforced and filled polymers

The methods of the statistical theory of elasticity are used to calculate the average stresses in the components of uniaxially reinforced and randomly filled polymers arising in the process of fabricating the material as a result of the different linear expansion coefficients of the components and chemical shrinkage of the resin. Expressions are also obtained for the macroscopic characteristics of the media — moduli of elasticity, linear expansion coefficients, and shrinkage coefficients. The results are compared with experimental data and with the results of computations based on the equations proposed by other authors. The relations obtained for the dependence of the stresses in the components on their properties offer a satisfactory explanation for the experimentally established positive correlation between the shrinkage and the compressive strength of a composite based on furan resin.Gomel' State University. Kirov Urals Polytechnic Institute, Sverdlovsk. Translated from Mekhanika Polimerov, No. 1, pp. 90–96, January–February, 1973.     

Effect of residual stresses on the strength of oriented glass-reinforced plastics

The effect of structural residual stresses on the strength of a glass-reinforced plastic loaded along and across the fibers is investigated. It is established that the residual stresses lead to an increase in the strength of the glass-reinforced plastic across the fibers and to cracking of the polymer matrix in tension along the fibers, but have practically no effect on the combined deformation of the matrix and the fibers in compression.Moscow Ordzhonikidze Aviation Institute. Translated from Mekhanika Polimerov, No. 3, pp. 475–480, May–June, 1969.     

Results of an experimental investigation of the residual stresses in wound glass-reinforced plastics

The results of an experimental investigation of the residual stresses in wound glass-reinforced plastic rings are presented. The residual stresses were determined by the Davidenkov method. The dependence of the maximum tensile and compressive circumferential stresses on ring thickness and polymerization temperature is investigated. The experimental data are compared with the results of calculations based on the theory proposed in [1, 2].Moscow Power Engineering Institute. Translated from Mekhanika Polimerov, No. 6, pp. 1116–1119, November–December, 1970.     

The effect of interphase on residual thermal stresses. 1. Single fiber composite materials

Conclusions The residual thermal stresses in the constituents of a fiber-reinforced epoxy have been predicted using a concentric three-cylindrical (fiber-interphase-matrix) assemblage analysis. The interphase has been treated as a region with a variable Young's modulus — a direct consequence of the changes in the microstructure of the matrix near the fiber surface. The Navier equations of elasticity have been solved in series form solutions for each type of property variation.A parametric study is used to demonstrate the fact that changes in the interphase properties can drastically affect the residual stresses in the interphase.Published in Mekhanika Kompozitnykh Materialov, Vol. 30, No. 5, pp. 579–589, September–October, 1994.     

Composite risers for deep-water offshore technology: Problems and prospects. 1. Metal-composite riser

Prospects for the application of advanced composites in the offshore technology of oil production are considered. The use of composites in vertical pipelines-risers seems to be the most efficient. The operating loads are studied and the attendant problems are formulated. A comparative analysis of the characteristics of metal, composite, and metal-composite deep-water risers is presented. A technique is developed for designing multilayered risers, taking into account the action of internal and external pressures, gravity, and the axial tensile force created by tensioners, as well as the residual technological stresses due to the difference in coefficients of thermal expansion, physical-chemical shrinkage, and force winding. Numerical estimations are given for a two-layered riser with an inner metal layer of steel, titanium, or aluminum alloys and a composite layer of glass- or carbon-fiber plastics formed by circumferential winding. It is shown that the technological stresses substantially affect the characteristics of the riser.Institute of Polymer Mechanics, Latvian Academy of Sciences, Riga, LV-1006, Latvia. Trondheim Technical University, Norway. Translated from Mekhanika Kompozitnykh Materialov, Vol. 33, No. 5, pp. 577–591, September–October, 1997.     

Effect of heat treatment on the distribution of residual stresses and the properties of epoxy polymers

Conclusions The analysis of the experimental data showed that heat treatment results in a reduction in the stressed state of a polymer, which affects the tensile strength of the material to a greater degree than the compressive strength. During heat treatment, significant changes take place in sections of the polymer damaged by the effect of residual compressive stresses and sections in which the residual stresses change sign. The quantitative relations in the change in the tensile strength of the material in these two sections make it possible to explain the mechanism of the effect of heat treatment and to predict its character.Translated from Mekhanika Kompozitnykh Materialov, No. 5, pp. 787–790, September–October, 1986.     

Mechanical properties of a carbon-fiber-reinforced plastic and the residual stresses in wound components made out of combined composites

A technique for calculating the residual stresses in wound components made out of mixed carbon-fiber-and glass-fiber-reinforced plastics and the results of the calculations are presented. The effect of the conditions under which the components are wound on the magnitude and nature of the residual stresses distribution in components made out of combined composites is investigated. The results of the calculations are compared with the experimental values.Translated from Mekhanika Polimerov, No. 6, pp. 996–1004, November–December, 1975.     

Variation of the residual stresses during the fabrication of thick-walled wound glass-reinforced plastic articles

The results of an experimental investigation of the development of the residual stresses in thick-walled glass-reinforced plastic cylinders during the fabrication process are presented. The variation of the stresses from the beginning of winding to removal of the cyclinders from the mandrel is examined.Translated from Mekhanika Polimerov, No. 2, pp. 355–357, March–April, 1974.