Worst-case behavior of simple sequencing rules in flow shop scheduling with general position-dependent learning effects

A real industrial production phenomenon, referred to as learning effects, has drawn increasing attention. However, most research on this issue considers only single machine problems. Motivated by this limitation, this paper considers flow shop scheduling problems with a general position-dependent learning effects. By the general position-dependent learning effects, we mean that the actual processing time of a job is defined by a general non-increasing function of its scheduled position. The objective is to minimize one of the five regular performance criteria, namely, the total completion time, the makespan, the total weighted completion time, the total weighted discounted completion time, and the sum of the quadratic job completion times. We present heuristic algorithms by using the optimal permutations for the corresponding single machine scheduling problems. We also analyze the worst-case bound of our heuristic algorithms.     

Decomposition approaches in permutation scheduling problems with application to the M-machine flow shop scheduling problems

In this article, we consider three decomposition techniques for permutation scheduling problems. We introduce a general iterative decomposition algorithm for permutation scheduling problems and apply it to the permutation flow shop scheduling problem. We also develop bounds needed for this iterative decomposition approach and compare its computational requirements to that of the traditional branch and bound algorithms. Two heuristic algorithms based on the iterative decomposition approach are also developed. extensive numerical study indicates that the heuristic algorithms are practical alternatives to very costly exact algorithms for large flow shop scheduling problems.     

Single machine past-sequence-dependent delivery times scheduling with general position-dependent and time-dependent learning effects

This paper studies the single machine past-sequence-dependent (p-s-d) delivery times scheduling with general position-dependent and time-dependent learning effects. By the general position-dependent and time-dependent learning effects we mean that the actual processing time of a job is not only a function of the total normal processing times of the jobs already processed, but also a function of the job’s scheduled position. We consider the following objective functions: the makespan, the total completion time, the sum of the θ$\theta$th (θ?0$\theta ?0$) power of job completion times, the total lateness, the total weighted completion time, the maximum lateness, the maximum tardiness and the number of tardy jobs. We show that the problems of minimization of the makespan, the total completion time, the sum of the θ$\theta$th (θ?0$\theta ?0$) power of job completion times and the total lateness can be solved by the smallest (normal) processing time first (SPT) rule, respectively. We also show that the total weighted completion time minimization problem, the discounted total weighted completion time minimization problem, the maximum lateness minimization problem, the maximum tardiness minimization problem and the total tardiness minimization problem can be solved in polynomial time under certain conditions.     

Several single-machine scheduling problems with general learning effects

In this paper we consider several single-machine scheduling problems with general learning effects. By general learning effects, we mean that the processing time of a job depends not only on its scheduled position, but also on the total normal processing time of the jobs already processed. We show that the scheduling problems of minimization of the makespan, the total completion time and the sum of the θ  th (θ?0$\theta ?0$) power of job completion times can be solved in polynomial time under the proposed models. We also prove that some special cases of the total weighted completion time minimization problem and the maximum lateness minimization problem can be solved in polynomial time.     

Single machine past-sequence-dependent setup times scheduling with general position-dependent and time-dependent learning effects

In this paper we consider the single machine past-sequence-dependent (p-s-d) setup times scheduling problems with general position-dependent and time-dependent learning effects. By the general position-dependent and time-dependent learning effects, we mean that the actual processing time of a job is not only a function of the total normal processing times of the jobs already processed, but also a function of the job’s scheduled position. The setup times are proportional to the length of the already processed jobs. We consider the following objective functions: the makespan, the total completion time, the sum of the θth (θ ? 0) power of job completion times, the total lateness, the total weighted completion time, the maximum lateness, the maximum tardiness and the number of tardy jobs. We show that the problems of makespan, the total completion time, the sum of the θth (θ ? 0) power of job completion times and the total lateness can be solved by the smallest (normal) processing time first (SPT) rule, respectively. We also show that the total weighted completion time minimization problem, the maximum lateness minimization problem, maximum tardiness minimization problem and the number of tardy jobs minimization problem can be solved in polynomial time under certain conditions.     

Worst-case analysis for flow shop scheduling problems with an exponential learning effect

A real industrial production phenomenon, referred to as learning effects, has drawn increasing attention. However, most research on this issue considers only single machine problems. Motivated by this limitation, this paper considers flow shop scheduling problems with an exponential learning effect. By the exponential learning effect, we mean that the processing time of a job is defined by an exponent function of its position in a processing permutation. The objective is to minimize one of the four regular performance criteria, namely, the total completion time, the total weighted completion time, the discounted total weighted completion time, and the sum of the quadratic job completion times. We present heuristic algorithms by using the optimal permutations for the corresponding single-machine scheduling problems. We also analyse the worst-case bound of our heuristic algorithms.     

Flow shop scheduling jobs with position-dependent processing times

The paper is devoted to some flow shop scheduling problems, where job processing times are defined by functions dependent on their positions in the schedule. An example is constructed to show that the classical Johnson's rule is not the optimal solution for two different models of the two-machine flow shop scheduling to minimize makespan. In order to solve the makespan minimization problem in the two-machine flow shop scheduling, we suggest Johnson's rule as a heuristic algorithm, for which the worst-case bound is calculated. We find polynomial time solutions to some special cases of the considered problems for the following optimization criteria: the weighted sum of completion times and maximum lateness. Some furthermore extensions of the problems are also shown.     

Routing open shop and flow shop scheduling problems

We consider a generalization of the classical open shop and flow shop scheduling problems where the jobs are located at the vertices of an undirected graph and the machines, initially located at the same vertex, have to travel along the graph to process the jobs. The objective is to minimize the makespan. In the tour-version the makespan means the time by which each machine has processed all jobs and returned to the initial location. While in the path-version the makespan represents the maximum completion time of the jobs. We present improved approximation algorithms for various cases of the open shop problem on a general graph, and the tour-version of the two-machine flow shop problem on a tree. Also, we prove that both versions of the latter problem are NP-hard, which answers an open question posed in the literature.     

A local search method for permutation flow shop scheduling

It is well known that a local search method, a widely used approach for solving the permutation flow shop scheduling problem, can easily be trapped at a local optimum. In this paper, we propose two escape-from-trap procedures to move away from local optima. Computational experiments carried out on a standard set of instances show that this heuristic algorithm generally outperforms an effective approximation algorithm.     

Two-machine flow shop scheduling problems with no-wait jobs

In this paper we provide a fairly complete complexity classification of various versions of the two-machine permutation flow shop scheduling problem to minimize the makespan in which some of the jobs have to be processed with no-wait in process. For some version, we offer a fully polynomial-time approximation scheme and a -approximation algorithm.     

Complexity of flow shop scheduling problems with transportation constraints

In most manufacturing and distribution systems, semi-finished jobs are transferred from one processing facility to another by transporters such as Automated Guided Vehicles, robots and conveyors, and finished jobs are delivered to warehouses or customers by vehicles such as trucks.This paper investigates two-machine flow shop scheduling problems taking transportation into account. The finished jobs are transferred from the processing facility and delivered to customers by truck. Both transportation capacity and transportation times are explicitly taken into account in these models. We study the class of flow shop problems by analysing their complexity. For the makespan objective function, we prove that this problem is strongly NP-hard when the capacity of a truck is limited to two or three parts with an unlimited buffer at the output of the each machine. This problem with additional constraints, such as blocking, is also proven to be strongly NP-hard.     

Outsourcing and scheduling for two-machine ordered flow shop scheduling problems

This paper considers a two-machine ordered flow shop problem, where each job is processed through the in-house system or outsourced to a subcontractor. For in-house jobs, a schedule is constructed and its performance is measured by the makespan. Jobs processed by subcontractors require paying an outsourcing cost. The objective is to minimize the sum of the makespan and the total outsourcing cost. Since this problem is NP-hard, we present an approximation algorithm. Furthermore, we consider three special cases in which job j has a processing time requirement p_j, and machine i a characteristic q_i. The first case assumes the time job j occupies machine i is equal to the processing requirement divided by a characteristic value of machine i, that is, p_j/q_i. The second (third) case assumes that the time job j occupies machine i is equal to the maximum (minimum) of its processing requirement and a characteristic value of the machine, that is, max{p_j, q_i} (min{p_j, q_i}). We show that the first and the second cases are NP-hard and the third case is polynomially solvable.     

Single machine scheduling problems with general position-dependent processing times and past-sequence-dependent delivery times

This paper considers single machine scheduling with past-sequence-dependent (psd) delivery times, in which the processing time of a job depends on its position in a sequence. We provide a unified model for solving single machine scheduling problems with psd delivery times. We first show how this unified model can be useful in solving scheduling problems with due date assignment considerations. We analyze the problem with four different due date assignment methods, the objective function includes costs for earliness, tardiness and due date assignment. We then consider scheduling problems which do not involve due date assignment decisions. The objective function is to minimize makespan, total completion time and total absolute variation in completion times. We show that each of the problems can be reduced to a special case of our unified model and solved in O(n ³) time. In addition, we also show that each of the problems can be solved in O(nlogn) time for the spacial case with job-independent positional function.     

Two-machine flow shop scheduling problems with minimal and maximal delays

In this paper, we show lower bounds and upper bounds for the F2/max delay/Cmax problem. These bounds allow us to build a branch-and-bound procedure. Computational experiments reveal that these bounds and the associated branch-and-bound procedure are efficient. Received: May 2004 / Revised version: February 2005 AMS classification: 90B35, 90C57     

A genetic algorithm for flow shop scheduling problems

Many scheduling problems are NP-hard problems. For such NP-hard combinatorial optimization problems, heuristics play a major role in searching for near-optimal solutions. In this paper we develop a genetic algorithm-based heuristic for the flow shop scheduling problem with makespan as the criterion. The performance of the algorithm is compared with the established NEH algorithm. Computational experience indicates that genetic algorithms can be good techniques for flowshop scheduling problems.     

Single machine scheduling with general time-dependent deterioration, position-dependent learning and past-sequence-dependent setup times

The paper deals with single machine scheduling problems with setup time considerations where the actual processing time of a job is not only a non-decreasing function of the total normal processing times of the jobs already processed, but also a non-increasing function of the job’s position in the sequence. The setup times are proportional to the length of the already processed jobs, i.e., the setup times are past-sequence-dependent (p-s-d). We consider the following objective functions: the makespan, the total completion time, the sum of the δth (δ ≥ 0) power of job completion times, the total weighted completion time and the maximum lateness. We show that the makespan minimization problem, the total completion time minimization problem and the sum of the δ th (δ ≥ 0) power of job completion times minimization problem can be solved by the smallest (normal) processing time first (SPT) rule, respectively. We also show that the total weighted completion time minimization problem and the maximum lateness minimization problem can be solved in polynomial time under certain conditions.     

具有机器适用限制的分布式置换流水车间问题的模型与算法

考虑具有机器适用限制的多个不同置换流水车间的调度问题. 机器适用限制指的是每个工件只能分配到其可加工工厂集合. 所有置换流水车间拥有的机器数相同但是具有不同的加工能力. 首先, 针对该问题建立了基于位置的混合整数线性规划模型; 进而, 对一般情况和三种特殊情况给出了具有较小近似比的多项式时间算法. 其次, 基于NEH方法提出了启发式算法NEHg, 并给出了以NEHg为上界的分支定界算法. 最后, 通过例子说明了NEHg启发式算法和分支定界算法的计算过程, 并进行大量的实验将NEHg与NEH算法结果进行比较, 从而验证了NEHg算法的有效性.     

A note on flow shop scheduling problems with deteriorating jobs on no-idle dominant machines

The main results in a recent paper [M. Cheng, S. Sun, L. He, Flow shop scheduling problems with deteriorating jobs on no-idle dominant machines, European Journal of Operational Research 183 (2007) 115–124] are incorrect because job processing times are variable due to deteriorating effect, which is not taken into account by the authors. In this note, we show first by counter-examples that the published results are incorrect, and then we provide corrected results.     

Reducing mean flow time in permutation flow shop

This paper deals with the traditional permutation flow shop scheduling problem with the objective of minimizing mean flowtime, therefore reducing in-process inventory. A new heuristic method is proposed for the scheduling problem solution. The proposed heuristic is compared with the best one considered in the literature. Experimental results show that the new heuristic provides better solutions regarding both the solution quality and computational effort.     

Cyclic job shop scheduling problems with blocking

A tabu search algorithm for a cyclic job shop problem with blocking is presented. Operations are blocking if they must stay on a machine after finishing when the next machine is occupied by another job. During this stay the machine is blocked for other jobs. For this problem traditional tabu search moves often lead to infeasible solutions. Recovering procedures are developed which construct nearby feasible solutions. Computational results are presented for the approach.