Comparison of nano- and microfibrillated cellulose films

Nanocellulose is an interesting building block for functional materials and has gained considerable interest due to its mechanical robustness, large surface area and biodegradability. It can be formed into various structures such as solids, films and gels such as hydrogels and aerogels and combined with polymers or other materials to form composites. Mechanical, optical and barrier properties of nanofibrillated cellulose (NFC) and microfibrillated cellulose (MFC) films were studied in order to understand their potential for packaging and functional printing applications. Impact of raw material choice and nanocellulose production process on these properties was evaluated. MFC and NFC were produced following two different routes. NFC was produced using a chemical pretreatment followed by a high pressure homogenization, whereas MFC was produced using a mechanical treatment only. TEMPO-mediated oxidation followed by one step of high pressure (2,000 bar) homogenization seems to produce a similar type of NFC from both hardwood and softwood. NFC films showed superior mechanical and optical properties compared with MFC films; however, MFC films demonstrated better barrier properties against oxygen and water vapor. Both the MFC and NFC films were excellent barriers against mineral oil used in ordinary printing inks and dichlorobenzene, a common solvent used in functional printing inks. Barrier properties against vegetable oil were also found to be exceptionally good for both the NFC and MFC films.     

Constructing NFC-pigment composite surface treatment for enhanced paper stiffness and surface properties

The use of nano- or microfibrillar cellulose (NFC or MFC) in papermaking is generally hampered by high cost and potentially wasteful use in typical wet end applications. The solubility and fines nature of the material makes it inefficient to retain, and when retained it is generally inefficiently applied within the spatial distribution of the paper fibre matrix. To illustrate the benefits of capturing the important NFC in a layer structure to enhance surface and stiffness properties of paper and board, we present a study whereby NFC is entrapped at the surface of a fibrous web by forming an in situ composite using a porous coating layer, consisting in the exemplified case of modified calcium carbonate. It is shown that NFC can integrate itself within the porous structure providing excellent holdout and thin layer continuity essential in developing an efficient concentration of the NFC at the surface of the substrate. The effect is likened to the well-known I-beam construction. An additional feature is the potential for recycling the remaining fibrous content in the NFC or, more particularly, MFC product after the nanocrystalline cellulose (NCC) gel fraction has been absorbed, allowing for further efficient processing if needed and hence providing a potential cost reduction in the overall NFC/MFC production. The increased smoothness and uniformity obtained is illustrated by confocal laser profilometry and electron microscopy. The effect on permeability is also illustrated.     

Effect of homogenization (microfluidization) process parameters in mechanical production of micro- and nanofibrillated cellulose on its rheological and morphological properties

The rheological properties of microfibrillated cellulose (MFC)/nanofibrillated cellulose (NFC) suspensions have an important role during processing and mixing. In this work, the process parameters for MFC/NFC production within a microfluidizer (i.e., the size of interaction chamber and number of passes) were varied to investigate the influences on morphology, zeta potential, chemical properties and rheological features including viscosity, creep, strain recovery and yield stress behavior. The stability and appropriate viscosity of the fiber suspensions can be controlled by optimizing the processing conditions, resulting in a reduction in fiber diameter and most negative zeta potential value. The viscosity increased with higher amount of fibrillation by using a smaller chamber or higher number of passes, but intermediate plateau values are characteristic for temporary aggregation and breaking-up of the fiber network. The creep response and yield stress have been described by parameters of the Burger model and Herschel–Bulkley model, respectively, showing a more prominent effect on yield stress of chamber size than number of passes. The network formation leads to lower creep compliance and step-like strain recovery. The transition from gel-like to liquid-like behavior as characterized by the dynamic yield point at a specific strain, is almost independent of the processing conditions. Most important, the total number of passes applied in production can be directly related to the rotational Péclet number, which combines rheological and morphological data.     

The influence of shear on the dewatering of high consistency nanofibrillated cellulose furnishes

This paper demonstrates a way to utilize the rheological properties of high consistency microfibrillated and nanofibrillated cellulose (MFC and NFC) based furnishes for improved dewatering. This is relevant to a new manufacturing platform that is being developed to form composite webs from suitable mixtures of MFC or NFC, traditional pulp fibres and pigments. The studied furnishes were evaluated in the consistencies range of 5–15 % with an MCR 300 rheometer and an immobilization cell. This setup enables us to characterize the rheology of the samples before and during the dewatering process. Classical rheological methods are used to characterise MFC and NFC furnishes. Yield stress as an indicator of the flocculated network strength was found to increase with the consistencies, following the increase in elastic moduli, which indicated a gel-like strongly flocculated matrix. The shear thinning properties of furnishes are observed to follow the Oswald’s rheological model on a wide range of shear rates. It was found that when the MFC and NFC furnishes were dewatered under vacuum conditions, the final solids content was increased with application of shear. This behaviour is more pronounced for furnishes which contained the more swollen NFC (higher WRV, i.e. higher zeta potential). This effect is further exemplified by the change of the complex and dynamic viscosities during the dewatering. The shear rate, the fibre content, and the furnish consistencies were also found to influence the dewatering rate.     

Electrostatic assembly of Ag nanoparticles onto nanofibrillated cellulose for antibacterial paper products

Nanofibrillated cellulose offers new technological solutions for the development of paper products. Here, composites of nanofibrillated cellulose (NFC) and Ag nanoparticles (NP) were prepared for the first time via the electrostatic assembly of Ag NP (aqueous colloids) onto NFC. Distinct polyelectrolytes have been investigated as macromolecular linkers in order to evaluate their effects on the building-up of Ag modified NFC and also on the final properties of the NFC/Ag composite materials. The NFC/Ag nanocomposites were first investigated for their antibacterial properties towards S. aureus and K. pneumoniae microorganisms as compared to NFC modified by polyelectrolytes linkers without Ag. Subsequently, the antibacterial NFC/Ag nanocomposites were used as fillers in starch based coating formulations for Eucalyptus globulus-based paper sheets. The potential of this approach to produce antimicrobial paper products will be discussed on the basis of complementary optical, air barrier and mechanical data.     

Titrimetric methods for the determination of surface and total charge of functionalized nanofibrillated/microfibrillated cellulose (NFC/MFC)

Total and surface charge of three different carboxymethylated nanofibrillated/microfibrillated cellulose (NFC/MFC) samples were investigated by using titrimetric methods (conductometric and polyelectrolyte (PE) titrations). Conductometric titration was found to be suitable method for the NFC total charge measurements when the back titration with HCl was applied. Surface charge measurements of NFC/MFC were conducted by using both indirect and direct PE titrations. The direct PE titration was found to be a more suitable method for the surface charge determination of NFC/MFC whereas the indirect PE titration produced too high surface charge values. This is presumably due to kinetically locked polyelectrolyte conformations on the NFC/MFC surfaces or entrapment of residual polymer after adsorption onto the NFC/MFC gel network. Finally, NFC was propargyl-functionalized and the changes in surface and total charge were successfully monitored and compared to those of propargyl-functionalized pulp. A good correlation between the titrimetric methods and elemental analysis was observed.     

Nanofibrillated cellulose originated from birch sawdust after sequential extractions: a promising polymeric material from waste to films

The residual cellulose of wood processing waste, sawdust, which was leftover after sequential hot-water extraction processes to isolate hemicelluloses and lignin in a novel forest biorefinery concept, was explored as the starting material for preparation of a highly value-added polymeric material, nanofibrillated cellulose (NFC) also widely termed as cellulose nanofiber, which has provided an alternative efficient way to upgrade sawdust waste. The residual cellulose in sawdust was converted to a transparent NFC suspension in water through the 2,2,6,6-tetramethylpiperidine-1-oxyl radical/NaClO/NaBr oxidization approach. The resultant NFC with a dimension of ca. 5 nm in width and hundreds of nanometers in length were further processed into NFC films. The morphological features of the NFC suspension and its films were assessed by transmission electron microscopy and scanning electron microscopy. Highly even dispersion of NFC fibrils in the films originated from sawdust feasibly contributes to the outstanding mechanical performance of the films. NFC suspension with higher carboxylate content and its resultant NFC films were found to show higher transmission of light.     

Interactions between inorganic nanoparticles and cellulose nanofibrils

Nanofibrillated cellulose (NFC) is increasingly utilized in materials and biomedical applications consequently increasing interest in the modification of its surface properties. Besides modification using polyelectrolytes and polysaccharides, NFC can be combined with solid particles enabling formation of fibril network loaded with particles. Use of particles enabling easy functionalization could be beneficial for the development of hybrid structures, and lead to preparation of nanocomposites and functional materials. In order to explore interactions related to preparation of such structures, the interactions between nanosized precipitated calcium carbonate (nanoPCC) and nanoclay particles and NFC were examined by observing adsorption of the particles on NFC substrate using a quartz crystal microbalance with dissipation monitoring (QCM-D) and atomic force microscopy (AFM) imaging. By a treatment with carboxymethylated cellulose (CMC), the anionicity of the NFC substrate could be increased, providing an additional tool to affect the interplay between NFC and the inorganic particles. For slightly cationic nanoPCC particles an increase in the anionicity of the NFC by the CMC treatment increased the affinity, while the opposite was true for anionic nanoclay. Additionally, for interactions between nanoclay and NFC, dispersion stability was an important factor. QCM-D was successfully used to examine the adsorption characteristics of nanoparticles although the technique is commonly used to study the adsorption of thin polymer layers. Distinct adsorption characteristics were observed depending on the nanoparticle used; nanoclay particles deposited as a thin layer, whereas nanoPCC particles formed clusters.     

Reinforcing effect of carboxymethylated nanofibrillated cellulose powder on hydroxypropyl cellulose

Bionanocomposites of hydroxypropyl cellulose (HPC) and nanofibrillated cellulose (NFC) were prepared by solution casting. The various NFC were in form of powders and were prepared from refined, bleached beech pulp (RBP) by mechanical disintegration, optionally combined with a pre- or post mechanical carboxymethylation. Dynamic mechanical analysis (DMA) and tensile tests were performed to compare the reinforcing effects of the NFC powders to those of their never-dried analogues. For unmodified NFC powders an inferior reinforcing potential in HPC was observed that was ascribed to severe hornification and reagglomeration of NFC. In contrast, the composites with carboxymethylated NFC showed similar behaviors, regardless of the NFC suspensions being dried or not prior to composite preparation. SEM characterization confirmed a homogeneous dispersion of dried, carboxymethylated NFC within the HPC matrix. These results clearly demonstrate that drying of carboxymethylated NFC to a powder does not decrease its reinforcing potential in (bio)nanocomposites.     

Functionalization of nanofibrillated cellulose with silver nanoclusters: fluorescence and antibacterial activity

Native cellulose nanofibers are functionalized using luminescent metal nanoclusters to form a novel type of functional nanocellulose/nanocluster composite. Previously, various types of cellulose fibers have been functionalized with large, non-luminescent metal nanoparticles. Here, mechanically strong native cellulose nanofibers, also called nanofibrillatedcellulose (NFC), microfibrillatedcellulose (MFC) ornanocellulose, disintegrated from macroscopic cellulose pulp fibers are used as support for small and fluorescent silver nanoclusters. The functionalization occurs in a supramolecular manner, mediated by poly(methacrylic acid) that protects nanoclusters while it allows hydrogen bonding with cellulose, leading to composites with fluorescence and antibacterial activity.     

Microfibrillated cellulose and cellulose nanopaper from Miscanthus biogas production residue

The feasibility of the isolation of microfibrillated cellulose (MFC) from the fibrous residue of the production of biogas from Miscanthus straw was investigated. Studying two variants of continuous anaerobic fermentation carried out at mesophilic and thermophilic conditions, respectively, MFC was obtained after extensive extraction of non-cellulosic compounds and mechanical fibrillation. MFC crystallinity and molar mass were drastically decreased in biogas residue with increasing temperature in processing. Nonetheless, nanopaper produced from all variants showed acceptable mechanical performance considering its significantly degraded structure. High failure strain at low density is of particular interest for the thermophilic variant. Infrared spectroscopy indicates changes in surface chemistry of the thermophilic variant, which may explain its peculiar tensile properties. Production of fibrillated cellulose from biogas residue is suggested as highly interesting route for the generation of additional value from bioenergy processes.     

Size-selective absorption and adsorption in anionic pigmented porous coating structures: case study cationic starch polymer versus nanofibrillated cellulose

The use of nano- or microfibrillar cellulose (NFC or MFC) in papermaking is generally hampered by high cost and potentially wasteful use in typical wet end applications. The solubility and fines nature of the material makes it inefficient to retain, and when retained it is generally inefficiently applied within the spatial distribution of the paper fibre matrix. The benefits of capturing the important NFC in a layer structure, to enhance surface and stiffness properties of paper, board and laminates whereby NFC is entrapped at the surface of a fibrous web by forming an in situ composite, were previously shown for the exemplified case of modified porous calcium carbonate, as might be used in an inkjet coating application (Ridgway and Gane in Cellulose 19(2):547–560, 2011). The NFC is seen to integrate itself within the larger interparticle porous structure providing excellent holdout and thin layer continuity, essential in developing an efficient concentration of the NFC at the surface of the substrate. The effect is likened to the well-known I-beam construction. The concept need not be confined to porous pigments, as any pigment coating structure that absorbs and holds the NFC, thus creating an in situ composite, could be used. The aim of this study is to look at a range of different pigments and investigate how these could be used as coating structures by measuring the effect on the pore structure before and after absorbing NFC. This is achieved by using model porous tablet blocks made from the respective anionic coating formulations. The penetration of cationic starch solution, as might be applied for surface sizing on paper, is studied for comparison. The use of cationic starch is considered in the industry to provide reasonably effective surface concentrations due to the electrostatically driven adsorption to the anionic pore surfaces. The effect of water alone on the coating structure has also been measured to allow for structural relaxation, considered to be mainly related to the swelling properties of the anionic polyacrylic coating pigment dispersant. The results illustrate the size-exclusion properties of the pore structure in relation to the material being absorbed and partial resistance to bulk penetration by pore wall adsorption in the case of oppositely charged species. The distribution of the absorbate throughout the pore network can be derived using mercury intrusion porosimetry and electron microscopy, and is deemed critical in respect to controlling the end performance properties, be they, for example, barrier, strength-enhancing applications, or both.     

Production of microfibrillated cellulose from unbleached kraft pulp of Kenaf and Scotch Pine and its effect on the properties of hardwood kraft: microfibrillated cellulose paper

This work investigated the effect of using Kenaf bast fibre kraft pulps compared to Scotch Pine kraft pulps for producing microfibrillated cellulose (MFC) and its employment for improving mechanical and physical properties of handsheets made from unbleached kraft hardwood pulp. It was shown that MFC based on Kenaf fibres can be produced at higher consistencies [>5 % (w/w)] compared to when Scotch Pine is employed [≈2 % (w/w)] as raw material. The possibility of using a higher consistency when processing Kenaf is beneficial for the processing in microfluidizers. The rheological properties of the products were shown to be consistent with what is known for MFC-based systems. The studies indicate that the mechanical properties of handsheets from unbleached kraft hardwood pulp can be improved by replacing part of the unbleached kraft hardwood pulp fibres with either unbleached kraft Kenaf pulp or unbleached Scotch Pine kraft pulp. However, the same levels of improvements were obtained when using only a small amount [≈6 % (w/w)] of MFC based on Kenaf or Scotch Pine, when introduced into the system either as a dry strength additive or by coating pre-made handsheets. Finally, it was shown that the incorporation of MFC in handsheets decreases the air-permeability; this effect became amplified when the MFC was applied as a coating onto the handsheets.     

Novel aqueous spongy foams made of three-dimensionally dispersed wood-fiber: entrapment and stabilization with NFC/MFC within capillary foams

This article describes the preparation of novel aqueous spongy foams that are composed of three-dimensionally distributed wood-fiber networks stabilized with nanofibrillate cellulose (NFC) and/or microfibrillated cellulose (MFC). The free standing aqueous spongy foams were prepared with the entrapment of NFC and/or MFC—stabilized air-in-water (A/W) capillary foams using “gel trapping technique”. The stability of spongy foams could be controlled by manipulating the volume fraction of NFC and/or MFC and a secondary liquid immiscible with the continuous phase of the NFC and/or MFC suspension. Possible morphology and mechanical distribution of NFC and/or MFC within spongy foams were verified with optical microscope, SEM, and functional load-bearing method. Owing to three-dimensionally dispersed wood-fiber structure, ultra-lightweight (0.01–0.06 g/cm³), high porosity (>90%), and microporous (10–80 μm), the NFC and/or MFC reinforced spongy foams, improved compressional strength-vertical direction obviously, from 0.0 to more than 13.78 kPa.     

Micro/nano-fibrillated cellulose (MFC/NFC) fibers as an additive to maximize eucalyptus fibers on tissue paper production

Tissue furnish optimization plays a key role in enhancing tissue properties, making the process cost-effective. Typically, this furnish is composed of a mixture of hardwood eucalyptus fibers (HW) and softwood (SW) fibers, which ensure strength and tissue machine runnability. However, the tissue paper production with the maximization of eucalyptus fibers achieves softer papers at less cost, since SW fibers are often more expensive than HW fibers. From this perspective, this study aims to investigate the effect of micro/nano-fibrillated cellulose (MFC/NFC) as an additive, on structural, softness, strength, and water absorption properties of tissue papers, promoting partial or total removal of SW fibers to produce 100% eucalyptus materials. MFC/NFC was characterized in terms of morphological, chemical, and water interaction properties. The results showed that MFC/NFC presents a high bonding surface area, high carboxyl group content and, when incorporated into tissue furnishes, it promotes strong inter-fiber bonds. This evidence was also supported by SEM image analysis methods and FTIR. Additionally, laboratory tissue handsheets with low basis weight were produced and used in the characterization assays. Overall, the results indicated that MFC/NFC improved strength, at the expense of bulk, porosity, softness, and absorption properties. Compared to typical industrial furnish mixtures (75%HW?+?25%SW), MFC/NFC enhanced the production of bulkier, porous, and softer structures, but with reduced strength and absorption. It was possible to optimize the furnish composition by using fiber modeling to obtain 3D structure computation simulations with predictive capability. The MFC/NFC proved to be a high-quality additive to improve softness and strength properties.

Graphic abstract

     

Nanofibrillated cellulose: properties reinvestigated

The scientific publications on nanofibrillated cellulose (NFC) were reviewed in the light of recent developments in the field of characterization of NFC, and the evolving understanding of the material. This led to several insights, which challenged few of the established assumptions with regard to e.g. rheological properties of NFC suspensions, and factors affecting tensile strength and barrier properties of NFC films. The realizations may promote the wider application of nanofibrillated celluloses.     

Assessing the combined benefits of clay and nanofibrillated cellulose in layered TMP-based sheets

A new concept for both furnish composition and z-directional furnish arrangement involving the interaction between specific thermo-mechanical pulp fractions (TMP), nanofibrillated cellulose (NFC) and clay in oriented layered laboratory sheets is presented. Used separately, NFC improves the strength properties of paper while fillers enhance the optical properties. Synergy effects of clay–NFC interactions are assessed. The study comprises a structural assessment, including laser profilometry, scanning electron microscopy (SEM) and field-emission (FE)-SEM analyses. In addition, optical and strength properties are assessed. It is demonstrated that a potential reduction of strength properties caused by filler addition may be counteracted by appropriate NFC addition to specific layers in the z-direction. Based on an estimation of an overall quality index considering five variables, it is concluded that the best sheet construction is obtained when placing the fillers in surface layers with the TMP accept fraction and the NFC in the centre of the sheets together with the refined TMP reject fraction.     

Nanofibrillated cellulose/nanographite composite films

Though research into nanofibrillated cellulose (NFC) has recently increased, few studies have considered co-utilising NFC and nanographite (NG) in composite films, and, it has, however been a challenge to use high-yield pulp fibres (mechanical pulps) to produce this nanofibrillar material. It is worth noting that there is a significant difference between chemical pulp fibres and high-yield pulp fibres, as the former is composed mainly of cellulose and has a yield of approximately 50 % while the latter is consist of cellulose, hemicellulose and lignin, and has a yield of approximately 90 %. NFC was produced by combining TEMPO (2,2,6,6-tetramethypiperidine-1-oxyl)-mediated oxidation with the mechanical shearing of chemi-thermomechanical pulp (CTMP) and sulphite pulp (SP); the NG was produced by mechanically exfoliating graphite. The different NaClO dosages in the TEMPO system differently oxidised the fibres, altering their fibrillation efficiency. NFC–NG films were produced by casting in a Petri dish. We examine the effect of NG on the sheet-resistance and mechanical properties of NFC films. Addition of 10 wt% NG to 90 wt% NFC of sample CC2 (5 mmol NaClO CTMP-NFC homogenised for 60 min) improved the sheet resistance, i.e. from that of an insulating pure NFC film to 180 Ω/sq. Further addition of 20 (CC3) and 25 wt% (CC4) of NG to 80 and 75 wt% respectively, lowered the sheet resistance to 17 and 9 Ω/sq, respectively. For the mechanical properties, we found that adding 10 wt% NG to 90 wt% NFC of sample HH2 (5 mmol NaClO SP-NFC homogenised for 60 min) improved the tensile index by 28 %, tensile stiffness index by 20 %, and peak load by 28 %. The film’s surface morphology was visualised using scanning electron microscopy, revealing the fibrillated structure of NFC and NG. This methodology yields NFC–NG films that are mechanically stable, bendable, and flexible.     

Needle-free electrospinning of nanofibrillated cellulose and graphene nanoplatelets based sustainable poly (butylene succinate) nanofibers

Sustainable materials have slowly overtaken the nanofiber research field while the tailoring of their properties and the upscaling for industrial production are some of the major challenges. We report preparation of nanofibers that are bio-based and biodegradable prepared from poly (butylene succinate) (PBS) with the incorporation of nanofibrillated cellulose (NFC) and graphene nanoplatelets (GN). NFC and GN were combined as hybrid filler, which led to the improved morphological structure for electrospun nanofibers. A needleless approach was used for solution electrospinning fabrication of nanofiber mesh structures to promote application scalability. The polymer crystallization process was examined by differential scanning calorimetry (DSC), the thermal stability was evaluated by thermal gravimetric analysis (TGA), while the extensive investigation of the nanofibers structure was carried out with scanning electron microscopy (SEM) and atomic force microscopy (AFM). NFC and GN loadings were 0.5 and 1.0 wt %; while poly (ethylene glycol) (PEG) was employed as a compatibilizer to enhance fillers’ interaction within the polymer matrix. The interactions in the interface of the fillers and matrix components were studied by FTIR and Raman spectroscopies. The hybrid filler approach proved to be most suitable for consistent and high-quality nanofiber production. The obtained dense mesh-based structures could have foreseeable potential application in biomedical field like scaffolds for the tissue and bone recovery, while other applications could focus on filtration technologies and smart sensors.     

Prediction of elastic properties of nanofibrillated cellulose from micromechanical modeling and nano-structure characterization by transmission electron microscopy

Cellulose-based materials have a great potential in terms of mechanical performance, since crystalline cellulose is known to have excellent stiffness along the main axis. This potential is not completely fulfilled in structural wood materials and in composite materials, due to structural inhomogeneities, misalignment, voids etc. on several length scales. This study investigates the difference in stiffness of nanofibrillated cellulose (NFC) compared to that of cellulose crystallites, based on nanostructural characterization, image analysis and micromechanical modeling. Nanofibrillated cellulose is believed to be composed of a distribution of crystallites in an amorphous matrix, and it is assumed to represent the distribution of the crystalline allomorph I_β. To predict the elastic properties of NFC, a micromechanical model based on a Mori–Tanaka approach and self-consistent scheme was used. The input data, i.e. orientation distribution, aspect ratio and volume fraction of these crystalline regions, were estimated from image analysis of transmission electron micrographs. The model predicts a ca. 56 % loss of stiffness of NFC compared to that of cellulose crystals along the main axis.