The influence of shear on the dewatering of high consistency nanofibrillated cellulose furnishes

This paper demonstrates a way to utilize the rheological properties of high consistency microfibrillated and nanofibrillated cellulose (MFC and NFC) based furnishes for improved dewatering. This is relevant to a new manufacturing platform that is being developed to form composite webs from suitable mixtures of MFC or NFC, traditional pulp fibres and pigments. The studied furnishes were evaluated in the consistencies range of 5–15 % with an MCR 300 rheometer and an immobilization cell. This setup enables us to characterize the rheology of the samples before and during the dewatering process. Classical rheological methods are used to characterise MFC and NFC furnishes. Yield stress as an indicator of the flocculated network strength was found to increase with the consistencies, following the increase in elastic moduli, which indicated a gel-like strongly flocculated matrix. The shear thinning properties of furnishes are observed to follow the Oswald’s rheological model on a wide range of shear rates. It was found that when the MFC and NFC furnishes were dewatered under vacuum conditions, the final solids content was increased with application of shear. This behaviour is more pronounced for furnishes which contained the more swollen NFC (higher WRV, i.e. higher zeta potential). This effect is further exemplified by the change of the complex and dynamic viscosities during the dewatering. The shear rate, the fibre content, and the furnish consistencies were also found to influence the dewatering rate.     

Processing of wood-based microfibrillated cellulose and nanofibrillated cellulose,and applications relating to papermaking: a review

As an emerging cellulosic nanomaterial, microfibrillated cellulose (MFC) and nanofibrillated cellulose (NFC) have shown enormous potential in the forest products industry. The forest products industry and academia are working together to realise the possibilities of commercializing MFC and NFC. However, there are still needs to improve the processing, characterisation and material properties of nanocellulose in order to realise its full potential. The annual number of research publications and patents on nanocellulose with respect to manufacturing, properties and applications is now up in the thousands, so it is of the utmost importance to review articles that endeavour to research on this explosive topic of cellulose nanomaterials. This review examines the past and current situation of wood-based MFC and NFC in relation to its processing and applications relating to papermaking.     

The role of MFC/NFC swelling in the rheological behavior and dewatering of high consistency furnishes

The influence of swelling on the rheological and dewatering properties of high consistency nanocellulose based furnishes is considered. Different consistencies of suspensions (1–4 %) and furnishes (5–15 %) were prepared made of two distinctly different grades of nanocellulose containing, micro fibrillated (MFC) and nanofibrillated (NFC) cellulose, and systematic comparison between the rheological and dewatering parameters was conducted. The characterization of the rheological and dewatering properties was performed with a stress controlled rheometer combined with an immobilization cell in parallel plate geometry, as well as with an independent gravimetric dewatering device. The surface charge of nanofibrillated cellulose was found to influence the rheological and dewatering properties of the evaluated suspensions and furnishes due to its impact on swelling and effectively bound water. Due to the complex behavior of the novel materials, the immobilization times were difficult to determine from the changes in the damping factor, as often used for coating colors. Instead, we propose a modified method for determination of immobilization times based on a rheological analysis adopting the rate of change in viscoelastic loss factor over time, d(tan δ = G′′/G′)/dt, describing the critical point(s) in the ratio of the viscous to elastic stress response moduli. With this approach we show that it is possible to characterize immobilization of these materials incorporating the concept of the combined physical interactions of the components and the non-removable bound water, without requiring a direct measure of the nanocellulose surface swelling. Based on the results, we hypothesize that fibrillar swelling impacts the dewatering of MFC and NFC suspensions, and furnishes containing them, by an interfiber pore connectivity blocking/sealing mechanism, which effectively defines the immobilization of the material matrix at the end point of free water extraction caused by the physical blocking imposed by the remaining bound water.     

Rheology of nanofibrillated cellulose/acrylate systems for coating applications

In this work, the suitability of nanofibrillated cellulose (NFC) as a novel component for wood coatings has been evaluated. NFC was prepared from two different wood pulps with a high pressure homogeniser and a grinder, depending on the initial fibre size of the two pulps. The fibrillation process was monitored using viscosity measurements and scanning electron microscopy. Viscosity measurements were found to be a suitable, reliable and especially fast and easy method for process monitoring, optimization and quality assessment of the NFC fibrillation process. NFC was mixed with four different waterborne acrylic polymer emulsions and analysed regarding its rheological behaviour. The viscosity of the acrylate–NFC suspensions was dominated by the NFC, whereas the polymer type was of minor importance at the tested concentrations. The viscosity increased exponentially after NFC addition and consequently the viscosity of such suspensions would be precisely adjustable in the considered shear range. During accelerated storage at elevated temperatures, the general flow behaviour did not change; only a slight viscosity increase was observed. The study shows that rheology is an important issue that has to be taken into account when applying NFC as additive in water based coating systems and that NFC is suitable as component for coating applications.     

Substrate role in coating of microfibrillated cellulose suspensions

Interest in nanocellulose-based coatings for packaging applications has been growing due to their excellent oil and gas barrier properties combined with their sustainable, recyclable, biodegradable, and non-toxic nature. Coating of nanocellulose materials such as microfibrillated cellulose (MFC) on paper/paperboard is challenging compared to traditional paper coating materials due to excessively high viscosity and yield stress of MFC suspensions at rather low solids content, typically below 5%. Possessing large amounts of water and a distinct rheological behavior such suspensions set tough demands on the substrate to be coated. It is important to understand and quantify substrate requirements in order to coat these suspensions successfully and achieve a satisfactory coating quality. A custom-built slot geometry is used herein to enable coating of highly viscous MFC suspensions on different paper-based substrates in a roll-to-roll process. The impact of substrate properties, such as surface chemistry and surface energy, surface roughness and surface porosity, and water absorption capacity on MFC coatability and coating quality is reported. Coating adhesion to the substrate was quantified with surface strength testing of MFC coated substrates. Various techniques, such as Scanning Electron Microscopy, IGT print penetration tests, and air permeability tests were employed for measuring coating coverage and surface porosity. MFC coating was found to adhere best to a highly hydrophilic surface, whereas the most uniform and defect-free film at low coat weights was formed on a smooth surface. It was also found that the MFC coat weight needed for full coverage, and therefore potentially good barrier, needs to exceed the surface roughness volume of the substrate. Water absorption capacity of the substrate also determines the final MFC coating quality obtained. The results clearly highlight the role of paper-based substrate for successful and effective coating of the micro and nanocellulose suspension.     

Effect of pH and Salt on Rheological Properties of Aerosil Suspensions

Ionic strength and pH will influence the zeta potential of suspended particles, and consequently particle interactions and rheological properties as well. In this study the rheological properties and aggregation behaviour of Aerosil particles dispersed in aqueous solutions with various pH and salt concentration were studied. The potential energy was estimated by the DLVO theory and short range hydration forces and compared to the experimentally determined zeta potential. The strongest attraction between particles occurs at the isoelectric point (pH 4) and resulted in large aggregates, which gave relatively higher values of viscosity, yield stress, moduli, and shear thinning effects. The relative viscosity as a function of volume fraction was fitted to the Krieger and Dougherty model for all the suspensions. Oscillation measurements showed that the suspensions display elastic behaviour at low pH and viscous behavior at high pH. Furthermore, suspensions with high salt content had higher storage moduli. A power law dependency of storage moduli with volume fraction could be used to indicate the interaction strength between particles.     

Titrimetric methods for the determination of surface and total charge of functionalized nanofibrillated/microfibrillated cellulose (NFC/MFC)

Total and surface charge of three different carboxymethylated nanofibrillated/microfibrillated cellulose (NFC/MFC) samples were investigated by using titrimetric methods (conductometric and polyelectrolyte (PE) titrations). Conductometric titration was found to be suitable method for the NFC total charge measurements when the back titration with HCl was applied. Surface charge measurements of NFC/MFC were conducted by using both indirect and direct PE titrations. The direct PE titration was found to be a more suitable method for the surface charge determination of NFC/MFC whereas the indirect PE titration produced too high surface charge values. This is presumably due to kinetically locked polyelectrolyte conformations on the NFC/MFC surfaces or entrapment of residual polymer after adsorption onto the NFC/MFC gel network. Finally, NFC was propargyl-functionalized and the changes in surface and total charge were successfully monitored and compared to those of propargyl-functionalized pulp. A good correlation between the titrimetric methods and elemental analysis was observed.     

The vane method and kinetic modeling: shear rheology of nanofibrillated cellulose suspensions

We conduct rheological characterization of nanofibrillated cellulose (NFC) suspensions, a highly non-Newtonian complex fluid, at several concentrations. Special care is taken to cope with the prevalent problems of time scale issues, wall depletion and confinement effects. We do this by combining the wide-gap vane geometry, extremely long measurement times, and modeling. We take into account the wide-gap related stress heterogeneity by extending upon mainstream methods and apply a gap correction. Furthermore, we rationalize the experimental data through a simple viscous structural model. With these tools we find that, owing to the small size of the particles subjected to Brownian motion, the NFC suspensions exhibit a critical shear rate, where the flow curve experiences a turning point. This makes the steady state of these suspensions at low shear rates non-unique. To optimize various mixing and pumping applications, such history dependent tendency of NFC suspensions to shear band needs to be taken into account.     

Effect of xylan in hardwood pulp on the reaction rate of TEMPO-mediated oxidation and the rheology of the final nanofibrillated cellulose gel

alkali-washed nanofibrillated cellulose (NFC) samples, obtained from hardwood kraft pulp, with different amounts of retained xylan were prepared to study the influence of xylan on the water-retention properties of NFC suspensions. In this study, NFC was produced using an oxoammonium-catalyzed oxidation reaction that converts the cellulosic substrate to a more highly oxidized material via the action of the nitroxide radical species 2,2,6,6-tetramethylpiperidine-1-oxyl. Reduction of the xylan content in NFC was achieved by cold alkali extraction of kraft pulp. The pulps were then oxidized to a set charge under constant chemical conditions, and the reaction time was determined. The xylan content of the feed pulp was found to have a large negative influence on the oxidation rate of the pulp, as the oxidation time shortened when xylan was removed, from 220 min (for 25.2 % xylan content) to 28 min (for 7.3 % xylan content). Following fibrillation by homogenization, the swelling of the NFC was determined by a two-point solute exclusion method. The distribution of hemicellulose over the fibril surface was observed by atomic force microscopy. Xylan was found to be distributed unevenly over the surface, and its presence increased the water immobilized within flocs of NFC, i.e., so-called network swelling. The swelling of the NFC had a large impact on its rheology and dewatering. Comparison of the morphological and swelling properties of the suspensions with their rheological and dynamic dewatering behavior showed that reducing the xylan content in NFC results in a weaker gel structure of the nanocellulose suspension. The results indicate that most of the water is held by the swollen structure by means of xylan particles trapped within the hemicellulose layer covering the fibril surface. Samples with high xylan content had high shear modulus and viscosity and were difficult to dewater.     

Rheological characterization of high concentrated MFC gel from kenaf unbleached pulp

Microfibrillated Cellulose (MFC) was isolated from unbleached kraft pulp derived from kenaf bast fiber. MFC gels with different concentrations were manufactured from pulp with varying initial consistencies. The MFC was diluted to a consistency of around one percent using distilled water and was further homogenized by passing through a microfluidizer. In order to gain an understanding of the relative changes in behavior of the resulting MFC gels, their rheological properties were characterized. Results show that all of the gels exhibit a shear-thinning behavior. It was also determined that the rheological characteristics improved with increasing gel concentration, which was achieved by using higher pulp suspension consistencies. Diluted MFC that was derived from highly concentrated MFC had more variable modulus under the same strain and frequency compared to poorly concentrated MFC. But such a strong effect was not observed for viscosity. Additionally, the value of G′, ranging from 76 to 5325 Pa under the studied concentrations, was found to be fourfold the value of G″. In the low frequency range, G′ was almost independent of frequency, but was dependent on gel consistency with a coefficient of 3, indicating that MFC gels are elastic. These results show that it is possible to produce MFC gels with good rheological properties from high consistency kenaf pulp suspensions.     

Concentration effects on the isolation and dynamic rheological behavior of cellulose nanofibers via ultrasonic processing

Chemical pretreatment combined with high-intensity ultrasonication was performed to disintegrate cellulose nanofibers from poplar wood powders. The cellulose content in each suspension was treated as the control variable because the suspension concentration significantly influences the properties of the resultant cellulose nanofibers via ultrasonic processing. The as-obtained cellulose nanofibers were characterized by fiber diameter distribution, crystal structure, and rheological analysis. An increase of not more than 1.2 % of the cellulose content resulted in finer nanofibers. Both storage modulus and loss modulus of cellulose nanofiber suspensions rapidly increased with increasing concentration because of the gradual formation of a stronger network structure. In addition, the dynamic mechanical behavior of suspensions with fiber contents lower than 0.8 % was affected by the frequency and temperature alteration in contrast with the suspension with higher fiber contents. The sol–gel transformation and the visco-elastic transition depend on the hydroxyl bonding and the cross-linking extent of cellulose nanofibers in various concentration environments.     

新型刺激响应性纤维素基含能凝胶的流变性能

研究了以不同基团含量的羧甲基纤维素硝酸酯(CMCN)为胶凝剂的含能凝胶细微结构与流变行为的关系.探讨了凝胶的形成机理,并采用线性的流变学方法研究了凝胶的屈服性、触变性、蠕变性及温敏性等动态黏弹性质,分别利用Herschel-Bulkley模型、Burger模型及Carreau-Yasuda模型对凝胶的流动曲线、蠕变曲线和频率曲线进行了数据拟合.研究发现,CMCN凝胶是由其分子结构上两亲性基团通过分子链间氢键及疏水键等非共价键相互作用形成的一种结构均匀的物理交联网络型凝胶.凝胶的非牛顿系数n均小于0.5.随着亲水性羧酸基团含量的增加,凝胶的屈服应力逐渐增大,触变恢复性逐渐增强,弹性与黏性柔量均减小,但其比值增加,蠕变的黏性响应性逐渐减弱而弹性响应性逐渐增强.凝胶的温敏性变化有一个力学松弛转变区,随着羧酸基团含量的增加,松弛转变区愈发明显,凝胶的温敏性也逐渐增强.     

Carboxymethylated nanofibrillated cellulose: effect of monovalent electrolytes on the rheological properties

The effect of the ionic strength on the properties of a carboxymethylated nanofibrillated cellulose (NFC) system was investigated through rheological studies. It was shown that homogenization of pulp suspensions containing a high amount of a monovalent electrolyte leads to the production of NFC systems displaying a lower magnitude in the rheological response as compared with systems prepared at lower ionic strengths conditions. It was further shown that increasing the ionic strength of NFC suspensions after their manufacturing also results in a lowering of the rheological response. The decreased rheological response in the former case was postulated to be caused by a lowering of the delamination deficiency of the homogenization process, due to decreased swelling of the carboxymethylated pulp, caused by the screening of the charges. In the latter case (post-addition of the electrolyte), the lowering of the rheological response was postulated to be due to the compression of the electrostatic double layer, when the electrostatic repulsion between the charged fibrils diminished in the presence of the electrolyte.     

Nanofibrillated cellulose: properties reinvestigated

The scientific publications on nanofibrillated cellulose (NFC) were reviewed in the light of recent developments in the field of characterization of NFC, and the evolving understanding of the material. This led to several insights, which challenged few of the established assumptions with regard to e.g. rheological properties of NFC suspensions, and factors affecting tensile strength and barrier properties of NFC films. The realizations may promote the wider application of nanofibrillated celluloses.     

Comparison of nano- and microfibrillated cellulose films

Nanocellulose is an interesting building block for functional materials and has gained considerable interest due to its mechanical robustness, large surface area and biodegradability. It can be formed into various structures such as solids, films and gels such as hydrogels and aerogels and combined with polymers or other materials to form composites. Mechanical, optical and barrier properties of nanofibrillated cellulose (NFC) and microfibrillated cellulose (MFC) films were studied in order to understand their potential for packaging and functional printing applications. Impact of raw material choice and nanocellulose production process on these properties was evaluated. MFC and NFC were produced following two different routes. NFC was produced using a chemical pretreatment followed by a high pressure homogenization, whereas MFC was produced using a mechanical treatment only. TEMPO-mediated oxidation followed by one step of high pressure (2,000 bar) homogenization seems to produce a similar type of NFC from both hardwood and softwood. NFC films showed superior mechanical and optical properties compared with MFC films; however, MFC films demonstrated better barrier properties against oxygen and water vapor. Both the MFC and NFC films were excellent barriers against mineral oil used in ordinary printing inks and dichlorobenzene, a common solvent used in functional printing inks. Barrier properties against vegetable oil were also found to be exceptionally good for both the NFC and MFC films.     

Morphology and rheology of cellulose nanofibrils derived from mixtures of pulp fibres and papermaking fines

The rheological behaviour of homogenised fibres originally having different lengths was evaluated. For this purpose, mixtures of pulp fibres and fines were fibrillated mechanically without pre-treatment and characterised with regard to morphology and viscosity. It was found that, for all samples, a similar number of homogenisation passes was needed to reach a viscosity plateau. However, the value of the final viscosity differed significantly: homogenised suspensions derived from fines achieved only about 60 % of the viscosity of suspensions derived from pulp. Already after a few homogenisation cycles, no differences between the samples could be measured using optical devices, indicating that fibrillation on the nanometre scale was responsible for the distinct rheological behaviours. Atomic force microscopy measurements indicated significantly reduced fibril lengths for the suspensions derived from fines, which explains their reduced viscosity.     

Novel aqueous spongy foams made of three-dimensionally dispersed wood-fiber: entrapment and stabilization with NFC/MFC within capillary foams

This article describes the preparation of novel aqueous spongy foams that are composed of three-dimensionally distributed wood-fiber networks stabilized with nanofibrillate cellulose (NFC) and/or microfibrillated cellulose (MFC). The free standing aqueous spongy foams were prepared with the entrapment of NFC and/or MFC—stabilized air-in-water (A/W) capillary foams using “gel trapping technique”. The stability of spongy foams could be controlled by manipulating the volume fraction of NFC and/or MFC and a secondary liquid immiscible with the continuous phase of the NFC and/or MFC suspension. Possible morphology and mechanical distribution of NFC and/or MFC within spongy foams were verified with optical microscope, SEM, and functional load-bearing method. Owing to three-dimensionally dispersed wood-fiber structure, ultra-lightweight (0.01–0.06 g/cm³), high porosity (>90%), and microporous (10–80 μm), the NFC and/or MFC reinforced spongy foams, improved compressional strength-vertical direction obviously, from 0.0 to more than 13.78 kPa.     

Constructing NFC-pigment composite surface treatment for enhanced paper stiffness and surface properties

The use of nano- or microfibrillar cellulose (NFC or MFC) in papermaking is generally hampered by high cost and potentially wasteful use in typical wet end applications. The solubility and fines nature of the material makes it inefficient to retain, and when retained it is generally inefficiently applied within the spatial distribution of the paper fibre matrix. To illustrate the benefits of capturing the important NFC in a layer structure to enhance surface and stiffness properties of paper and board, we present a study whereby NFC is entrapped at the surface of a fibrous web by forming an in situ composite using a porous coating layer, consisting in the exemplified case of modified calcium carbonate. It is shown that NFC can integrate itself within the porous structure providing excellent holdout and thin layer continuity essential in developing an efficient concentration of the NFC at the surface of the substrate. The effect is likened to the well-known I-beam construction. An additional feature is the potential for recycling the remaining fibrous content in the NFC or, more particularly, MFC product after the nanocrystalline cellulose (NCC) gel fraction has been absorbed, allowing for further efficient processing if needed and hence providing a potential cost reduction in the overall NFC/MFC production. The increased smoothness and uniformity obtained is illustrated by confocal laser profilometry and electron microscopy. The effect on permeability is also illustrated.     

Model filled rubber. II. Particle composition dependence of suspension rheology

Monodisperse size colloidal particles varying in chemical composition were synthesized by emulsifier‐free emulsion polymerization. Using a stress‐controlled rheometer, the rheological behavior of colloidal suspensions in a low molecular weight liquid polysulfide was investigated. All suspensions exhibited shear thinning behavior. The shear viscosity, dynamic moduli, and yield stress increased as interactions between particles and matrix increased. The rheological properties associated with network buildup in the suspensions were sensitively monitored by a kinetic recovery experiment. We propose that interfacial interactions by polar and hydrogen bonding between particles and matrix strongly promote affinity of matrix polymer to the filler particles, resulting in adsorption or entanglement of polymer chains on the filler surface. A network structure was formed consisting of particles with an immobilized polymer layer on the particle surface with each particle floc acting as a temporary physical crosslinking site. As the interfacial interaction increases, the adsorbed layer thickness on the filler particles, hence, the effective particle volume fraction, increases. As a result, the rheological properties were enhanced in the order PS < PMMA < PSVP. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 815–824, 1999     

The effect of wall depletion on the rheology of microfibrillated cellulose water suspensions by optical coherence tomography

Rheology of microfibrillated cellulose (MFC) water suspensions was characterized with a rotational rheometer, augmented with optical coherence tomography (OCT). To the best of the authors’ knowledge, this is the first time the behavior of MFC in the rheometer gap was characterized by this real-time imaging method. Two concentrations, 0.5 and 1 wt% were used, the latter also with 10^?3 and 10^?2 M NaCl. The aim was to follow the structure of the suspensions in a rotational rheometer during the measurements and observe wall depletion and other factors that can interfere with the rheological results. The stepped flow measurements were performed using a transparent cylindrical measuring system and combining the optical information to rheological parameters. OCT allows imaging in radial direction from the outer geometry boundary to the inner geometry boundary making both the shear rate profile and the structure of the suspension visible through the rheometer gap. Yield stress and maximum wall stress were determined by start-up of steady shear and logarithmic stress ramp methods and they both reflected in the stepped flow measurements. Above yield stress, floc size was inversely proportional to shear rate. Below the yield stress, flocs adhered to each other and the observed apparent constant shear stress was controlled by flow in the depleted boundary layer. With higher ionic strength (10^?2 M NaCl), the combination of yield stress and wall depletion favored the formation of vertical, cylindrical, rotating floc structures (rollers) coupled with a thicker water layer originating at the suspension—inner cylinder boundary at low shear rates.