Fabrication of thermoplastic polyurethane composites with a high dielectric constant and thermal conductivity using a hybrid filler of CNT@BaTiO3

Thermoplastic polyurethane composites with an excellent dielectric constant and high thermal conductivity were obtained using CNT@BaTiO₃ as a filler through a low-speed melt extrusion method. Before preparing the hybrid filler for the composite, the filler particles were surface modified to ensure that the outer surfaces could facilitate the reaction among particles to form the hybrid and ensure complete dispersion in the thermoplastic polyurethane matrix. After confirming the proper surface treatment of the filler particles using infrared spectroscopy, thermal degradation analysis and field emission scanning electron microscopy, they were used to prepare the composite materials at a processing temperature of 200 °C. The thermal stability, thermomechanical properties, mechanical properties, thermal conductivity, and dielectric properties of the composites were investigated. Compared to the neat thermoplastic polyurethane matrix, the prepared composite exhibited a higher thermal stability, approximately 300% higher storage modulus, higher tensile strength and elongation at break values, approximately three times higher thermal conductivity (improved from 0.19 W/(m.K) to 0.38 W/(m.K), and approximately five times larger dielectric constant at high frequencies (at 1 MHz a dielectric constant of 19.2 was obtained).     

The surface properties of cellulose and lignocellulosic materials assessed by inverse gas chromatography: a review

The physicochemical surface properties of cellulose and lignocellulosic materials are of major importance in the context of the production of composites, in papermaking, and textile area. These properties can be evaluated by using inverse gas chromatography (IGC), a particularly suitable technique for the characterization of the surface properties of fibrous materials and powders. At infinite dilution conditions of appropriate gas probes, IGC may provide important parameters including the dispersive component of the surface energy of the material under analysis, thermodynamic data on the adsorption of specific probes, and Lewis acid–base interaction parameters between the matrix and the filler of composite materials. This paper critically reviews the most relevant results available in the literature concerning the characterization of cellulose and lignocellulosic materials using IGC. Emphasis will be put into the cellulose and nanocellulose surface properties, changes in the surface properties of cellulose and lignocellulosic materials after chemical and physical modifications, and in the compatibility of cellulose-based materials with polymeric matrices. The surface properties of non-woody fibers will also be considered. Before discussing the results available in the literature, the theoretical background and the main approaches used for the calculation of parameters accessed by IGC will be given. It is expected that this review can contribute to a better knowledge of the physicochemical surface properties of cellulosics.     

Dispersion evaluation of microcrystalline cellulose/cellulose nanofibril-filled polypropylene composites using thermogravimetric analysis

Microcrystalline cellulose-filled polypropylene (PP) composites and cellulose nanofiber-filled composites were prepared by melt blending. The compounded material was used to evaluate dispersion of cellulose fillers in the polypropylene matrix. Thermogravimetric analysis (TG) and mechanical testing were conducted on composites blended multiple times and the results were compared with single batch melt blended composites. The residual mass, tensile strength, and coefficient of variance values were used to evaluate dispersion of the microcrystalline cellulose fillers in the PP matrix. The potential of using TG to evaluate cellulose nanofiber-filled thermoplastic polymers was also investigated and it was found that the value and variability of residual mass after TG measurements can be a criterion for describing filler dispersion. A probabilistic approach is presented to evaluate the residual mass and tensile strength distribution, and the correlation between those two properties. Both the multiple melt blending and single batch composites manufactured with increased blending times showed improved filler dispersion in terms of variation and reliability of mechanical properties. The relationship between cellulose nanofiber loading and residual mass was in good agreement with the rule of mixtures. In this article, the authors propose to use a novel method for dispersion evaluation of natural fillers in a polymer matrix using TG residual mass analysis. This method can be used along with other techniques such as scanning electron microscope (SEM), transmission electron microscope (TEM), and X-ray diffraction (XRD) for filler dispersion evaluation in thermoplastic composites.     

Role,effect, and influences of micro and nano‐fillers on various properties of polymer matrix composites for microelectronics: A review

Ever since the discovery of polymer composites, its potential has been anticipated for numerous applications in various fields such as microelectronics, automobiles, and industrial applications. In this paper, we review filler reinforced polymer composites for its enormous potential in microelectronic applications. The interface and compatibility between matrix and filler have a significant role in property alteration of a polymer nanocomposites. Ceramic reinforced polymeric nanocomposites are promising candidate dielectric materials for several micro‐ and nano‐electronic devices. Because of its synergistic effect like high thermal conductivity, low thermal expansion, and dielectric constant of ceramic fillers with the polymer matrix, the resultant nanocomposites have high dielectric breakdown strength. The thermal and dielectric properties are discussed in the view of filler alignment techniques and its effect on the composites. Furthermore, the effect of various surface modified filler materials in polymer matrix, concepts of network forming using filler, and benefits of filler alignment are also discussed in this work. As a whole, this review article addresses the overall view to novice researchers on various properties such as thermal and dielectric properties of polymer matrix composites and direction for future research to be carried out.     

Preparation and Characterization of Microwave-absorption of Sarulla North Sumatra Zeolite and Ferric Oxide-filled Polyurethane Nanocomposites

Microwave-absorptive polymeric composite materials are becoming important to protect interference of any communication systems due to the increase in the use of microwave-inducing devices. In this work, the microwave-absorptive polyurethane composites are prepared using natural zeolites of Sarulla North Sumatra and commercial ferric-oxide as fillers. Weight ratio of the natural zeolite to ferric oxide were varied (18:2; 16:4; 14:6; 12:8 and 10:10) by weight. The fillers are prepared using ball milling technique and characterized using Particle Size Analyzer for particle size distribution. The nanocomposites, prepared using in-situ reaction of polyethylene glycol and toluene diisocyanate, is characterized for physical and mechanical properties using tensile strength, thermal properties with TGA techniques, as well as morphological and chemical properties using scanning electron microscopy. Composition and loading of the nanofillers against polyurethane matrices is 20% by weight. Microwave-absorption properties of the nanocomposites is characterized using 8-12 GHz frequency. Tensile strengths of the natural zeolite-ferric oxides polyurethane nanocomposites shows higher values when matrices filled with lower ferric-oxide, which could be due to the nanozeolites have functioned as reinforcement for the polyurethane matrix through polar-polar interaction between the filler surfaces with the matrices. The microwave absorption properties, which investigated by Vector Network Analyzer, of the nanocomposites filled in polyurethane with the ratio of nanozeolite to ferric oxide filler of 12:8 shows reflection loss of – 13.2 dB. This condition was observed at 11.1 GHz.     

Osteoconductive biocompatible 3D-printed composites of poly-d,l-lactide filled with nanocrystalline cellulose modified by poly(glutamic acid)

Three dimensional composite matrices based on poly-d,l-lactide filled with 5 or 10 wt% of nanocrystalline cellulose modified by poly(glutamic acid) were produced using pre- optimized 3D printing technique. The composites demonstrated good biocompatibility and significantly improved osteoconductive properties compared with the matrix without filler or the one filled with neat nanocrystalline cellulose.     

A Novel Method for Preparing Polyurethane Based Conductive Composites with Low Percolation Threshold

A novel method for preparing conductive carbon black filled polymer composites with low percolation threshold from polyurethane emulsion are reported in this paper. The experimental results indicate that with a rise in carbon black concentration the insulator-conductor transition in the emulsion blended composites occurs at 0.8-1.4vol%. In contrast, the solution blended composites exhibit drastic increase in conductivity at conducting filler fraction as high as 12.3-13.3vol%. It is demonstrated that the composites microstructure rather than chemical structure of the matrix polymer predominantly determines the electrical conduction performance of the composites.     

Tensile,thermal, and antibacterial characterization of composites of cellulose/modified Pennisetum purpureum natural fibers with in situ generated copper nanoparticles

Eco-friendly all cellulose composites were developed using cellulose as matrix and nanocomposite (in situ generated copper nanoparticles modified Napier Grass Fibers (NGFs)) as fillers for the antibacterial applications. The content of the nanocomposite filler was increased from 1?wt.% to 5?wt.% in the cellulose matrix. All these composites were characterized by Scanning Electron Microscopy (SEM), Tensile, Thermo Gravimetric Analysis (TGA), and antibacterial tests. SEM-EDX analysis revealed the in situ generation of copper nanoparticles on the surface of the films. Further, all cellulose composites showed good thermal stability. A minimum of 30% increase in char residue was observed in all cellulose nanocomposites compared to matrix. Antibacterial analysis indicated an excellent clear zone formation against both Gram Negative (Escherichia coli) and Gram Positive (Staphylococcus) bacteria. Hence, all these cellulose nanocomposite films can be considered as antibacterial packaging and dressing materials in medical field.     

The Impact of Filler Geometry on Polylactic Acid-Based Sustainable Polymer Composites

Recently, biocomposites have emerged as materials of great interest to the scientists and industry around the globe. Among various polymers, polylactic acid (PLA) is a popular matrix material with high potential for advanced applications. Various particulate materials and nanoparticles have been used as the filler in PLA based matrix. One of the extensively studied filler is cellulose. However, cellulose fibres, due to their hydrophilic nature, are difficult to blend with a hydrophobic polymer matrix. This leads to agglomeration and creates voids, reducing the mechanical strength of the resulting composite. Moreover, the role of the various forms of pure cellulose and its particle shape factors has not been analyzed in most of the current literature. Therefore, in this work, materials of various shapes and shape factors were selected as fillers for the production of polymer composites using Polylactic acid as a matrix to fill this knowledge gap. In particular, pure cellulose fibres (three types with different elongation coefficient) and two mineral nanocomponents: precipitated calcium carbonate and montmorillonite were used. The composites were prepared by a melt blending process using two different levels of fillers: 5% and 30%. Then, the analysis of their thermomechanical and physico-chemical properties was carried out. The obtained results were presented graphically and discussed in terms of their shape and degree of filling.     

Structure and water sorption of polyurethane nanocomposites based on organic and inorganic components

Organic-inorganic polymer composites, consisting of a polyurethane organic phase and a mineral inorganic phase were prepared by the joint polymerization of the urethane oligomer with the water solution sodium silicate. The structure and the morphology of the composites, at a fixed weight fraction of the inorganic component of 20%, and of the corresponding pure polyurethane matrices were investigated by wide-angle and small-angle X-ray scattering (WAXS and SAXS, respectively). The results show similar size (5-7 nm) of the scale of heterogeneity of the composites due to the microphase separation of the rigid and the flexible blocks of the amorphous polyurethane matrix and due to the inorganic crystalline inclusions, i.e. the materials prepared are nanocomposites. The WAXS measurements indicate that the individual properties of the block inorganic component are lost in the nanocomposites, probably due to physical and chemical interactions between the two components. Water sorption from the liquid phase was studied gravimetrically in a composite and in the corresponding polyurethane. The results show high sorption capacity of the composite, due to the hydrophilicity of the inorganic phase and the elasticity of the polyurethane matrix, and allow to estimate the layer thickness of water adsorbed on the inorganic nanoparticle surface to about 20 nm, in reasonable agreement with a model adopted from the literature. WAXS and SAXS measurements on the swelled composite and the swelled-and-dried composite indicate changes in the structure of the inorganic component induced by water, which are, however, to a large extent reversible. These materials may find applications as gel electrolytes and as hydrogels in drug delivery systems.     

EFFECT OF PROCESSING METHOD ON THE IMPACT STRENGTH OF POM/TPU/CaCO3 TERNARY COMPOSITES

Polyoxymethylene （POM）/elastomer/filler ternary composites were prepared, in which thermoplastic polyurethane （TPU） and inorganic filler, namely, CaCO3, were used to achieve balanced mechanical properties of POM. The dispersion and phase morphology of POM/elastomer/filler composites were found to depend largely on processing method, CaCO3 content in masterbatch and the filler size. Two processing methods were employed to prepare POM/elastomer/filler ternary composites. One is called the one-step method, in which elastomer and the filler directly melt blended with POM matrix. The other is called the two-step method, in which the elastomer and the filler were mixed to get masterbatch first, which was then melt blended with pure POM of different content. The effect of phase morphology and processing method on impact strength was investigated. It was found that the two-step method results in an increase in impact strength but not for the one-step method. Additionally, the impact strength of POM ternary composites decreases with the increase in the size of CaCO3 particles.     

Thermogravimetry on wood powder-filled polyurethane composites derived from lignin

Novel polyurethane (PU) composites whose matrix is derived from lignin, molasses polyol and filler from wood powder were successfully prepared. Two kinds of polyol were mixed 0/100 to 100/0 in seven steps, and filler content was varied from 50 to 100 mass % to polyol content. Decomposition behaviour of PU composites was investigated by thermogravimetry. Apparent density and mechanical properties of the above composites were also measured. Surface texture was observed by scanning electron microscopy. Thermal decomposition of PU composites was found to occur in two stages. The first decomposition observed at 570–580 K (DT _d1, peak temperature of derivative curve) is attributed to the matrix of composites. The second stage decomposition depending on filler content, observed in a temperature range from 590 to 630 K (DT _d2), is attributable to filler homogenously associated with PU matrix. Marked differences were not found, when the kinds of lignin and molasses polyol composition were varied. The above PU composites were found to be thermally stabilised by the introduction of filler.     

Light scattering and transmission studies of nanofiller particulate size,matrix cavitation,and high strain interfacial dewetting behavior in silica‐elastomer composites

The effect of silica nanofiller surface chemistry on compounded particle size and high strain particle dewetting in a semitransparent nanosilica‐filled elastomer composite was determined using backscattered visible light and transmitted light, respectively. The integrated intensities of backscattered light from the samples were collected at various visible wavelengths for thin‐film composites using ultraviolet–visible spectrometer with an integrating sphere. The data revealed strong Rayleigh‐type scattering from compounded filler particles. Size information was extracted and found to broadly correlate with scanning electron microscopy image analysis of fracture surface. Incorporation of a siloxane surface treatment chemical during compounding resulted in a reduced average filler particle size in the cured composite. On extension of the samples, an optical transition was observed only in the filled composites. At high strains, the semi transparent samples displayed an abrupt drop in transparency becoming opaque. This was quantified using a simple light transmission‐sample extension technique. Strain‐induced crystallization was discounted as the cause for the transition by X‐ray diffraction analysis. The onset yield stress for the optical transition was found to be filler surface‐chemistry‐dependent with the siloxane‐treated filler exhibiting a greatly increased onset stress value. These observations were discussed and rationalized in terms of filler particle–matrix dewetting and cavitation at high strains. Matrix–filler dewetting was distinguished from matrix cavitation by comparison with Beer–Lambert behavior derived from unstrained samples. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2011.     

Polymer matrix influence on stability of wood polymer composites

The aim of the presented work is to show the influence of the various polymer matrices and the different amounts of the cellulose filler on the composites properties. Samples based on polypropylene, polystyrene, polyoxymethylene, acrylonitrile butadiene styrene, polyester resin, and polylactic acid with different contents of cellulose fibers were prepared by injection molding process. The mechanical and dielectric properties of these composites were studied in order to check whether investigated wood polymer composites fulfill requirements for their application in electrical devices. For all tested composites, a linear increase of modulus with cellulose content was observed. Addition of cellulose to the tested polymers significantly reduces strain at break. In the case of polypropylene and polyoxymethylene composites, the tensile strength increases with the content of the filler. For other materials, there is an inverse relationship, namely the addition of cellulose decreases the tensile strength. The electrical strength decrease was observed with increased cellulose content for the majority of the investigated composites. Polar groups incorporated by cellulose fibers have led to dielectric constant increase. Furthermore, aging of composites in mineral oil and evaluation of water uptake for wood–plastic samples were performed. Wood polymer composites have changed significantly after aging. The water diffusion coefficients were determined, and the significant influence of the amount of cellulose on the water absorption was shown. Copyright © 2015 John Wiley & Sons, Ltd.     

EFFECT OF SILANE COUPLING AGENT ON THE MECHANICAL, THERMAL PROPERTIES AND MORPHOLOGY OF TREMOLITE/PA1010 COMPOSITES

Tremolite,a kind of inorganic filler,was modified with a silane coupling agentγ-methacryloxypropyl trimethoxy silane (MPS) in ethanol/ammonia solution.The graft of MPS on tremolite was confirmed by X-ray photoelectron spectroscopy (XPS),IR and thermogramitric analysis (TGA) measurements.In addition,contact angle analysis showed that particle surface property was changed from hydrophilicity to hydrophobicity after the modification.Modified tremolite and pure tremolite were blended respectively with PA1010...     

The effect of surface coating of CNTs on the mechanical properties of CF‐filled HDPE composites

Mechanical properties of carbon fiber (CF) and carbon nanotube (CNT)‐filled thermoplastic high‐density polyethylene (HDPE) composites were studied with particular interest on the effects of filler content and fiber surface treatment by coupling agent. Surface‐treated CF‐filled HDPE composites increased their tensile strength and impact strength, which is further increased with the addition of CNT. SEM showed that CNT‐coating‐treated CF‐HDPE composites show better dispersion of the filler into the matrix, which results in better interfacial adhesion between the filler and the matrix. Copyright © 2014 John Wiley & Sons, Ltd.     

Biocomposites of plasticized starch reinforced with cellulose crystallites from cottonseed linter

Environmentally friendly starch biocomposites were successfully developed using a colloidal suspension of cottonseed linter cellulose crystallite as a filler to reinforce glycerol plasticized starch (PS). The cellulose crystallites, having lengths of 350 +/- 70 nm and diameters of 40 +/- 8 nm on average, were prepared from cottonseed linters by acid hydrolysis. The dependence of morphology and properties of the PS-based biocomposites on cellulose crystallites content in the range from 0 to 30 wt.-% was investigated by scanning electron microscopy, differential scanning thermal analysis, dynamic mechanical thermal analysis, and measurements of mechanical properties and water absorption. The results indicate that the strong interactions between fillers and between the filler and PS matrix play a key role in reinforcing the resulting composites. The PS/cellulose crystallite composites, conditioned at 50% relative humidity, undergo an increase in both tensile strength and Young's modulus from 2.5 MPa for PS film to 7.8 MPa and from 36 MPa for PS film to 301 MPa. Further, incorporating cottonseed linter cellulose crystallites into PS matrix leads to an improvement in water resistance for the resulting biocomposites. The mechanical behaviors of the starch-based biocomposites as a function of cellulose crystallites content.     

CaSO_4晶须补强增韧聚氨酯弹性体机理的研究

提高聚氨酯弹性体的力学性能是聚氨酯研究领域里普遍关心的课题之一,一般采用刚性粒子和纤维类无机填料增强聚氨酯弹性体,但上述填料在提高强度的同时,会导致韧性降低,空易造成脆性断裂,因此填料能否同时补强增韧聚氨酯弹性体具有重要的实际应用价值,晶须是一种单晶纤维状材料,其直径极小,几乎不存在任何缺陷,由于内在的完整性,高度有序的原子排列,使其强度接近晶体理论－－原子间价键的强度,晶须凭借微细的直径、较短的长度、极高的强度,成为一种新型补强增韧剂,目前晶须的复合基体多为陶瓷基、金属基和树脂基,有关复合基体多为陶瓷基、金属基和树脂基,有关复合聚氨酯弹性体的理论及应用研究报道很少,本文制备了具有较高强度和韧性的CaSO4晶须／聚氨酯弹性体复合材料,通过微观分析揭示了CaSO4晶须对聚氨酯弹性体补强增韧的机理,并对其影响因素进行了讨论。     

Effect of filler shape on mechanical properties of rigid polyurethane composites containing plant particles

The effect of types of fillers on mechanical properties of rigid polyurethane composite samples was investigated. Polyurethane (PU) composites were prepared using a molasses polyol (MP, a mixture of molasses and polyethylene glycol, Mw=200) diphenylmethane diisocyanate (MDI) and fillers. The following plant particles, bamboo powder, roast bamboo powder, wood meal, coffee grounds, ground coffee bean parchment and cellulose powder, were used as fillers. The mixture of MP and fillers was reacted with MDI by adding an adequate amount of acetone as a solvent. The content of fillers was defined as the ratio of filler weight to total weight of polyol and fillers. The filler content was varied from 10 to 90 wt%. Polyurethane (PU) composites were prepared using fillers with MP. Lengths of major axis and minor axis for each particle regarded as an ellipse were measured using an optical microscope. Averages of diameter and aspect ratio were derived for each plant particle. The relationships between these average values and the mechanical properties, such as strength and elastic modulus, determined by the compression tests were investigated. The effect of filler content was estimated using the apparent volume ratio which is determined as the ratio of the apparent volume of fillers to the reciprocal values of the apparent density of samples. The master curves of the relationships between the specific values of mechanical properties and the apparent volume ratio were obtained. It was found that the compression strength and the elastic modulus for composite samples with different fillers showed maximum values at average aspect ratio around 3. It was also found that the apparent volume ratio, where the mechanical properties showed maximums, decreases with increasing aspect ratio. Using master curves, it is possible to evaluate the mechanical properties of plant particle filled polyurethane composites are described.     

Experimental Investigations of AlMg3 Components with Polyurethane and Graphene Oxide Nanosheets Composite Coatings,after Accelerated UV-Aging

The use of graphene (Gr) and its derivates graphene oxide (GO) showed that these materials are good candidates to enhance the properties of polyurethane (PU) coatings, especially the anticorrosion ones since graphene absorbs most of the light and provides hydrophobicity for repelling water. An important aspect of these multifunctional materials is that all these improvements can be realized even at very low filler loadings in the polymer matrix. In this work, an ultrasound cavitation technique was used for the proper dispersion of GO nanosheets (GON) in polyurethane (PU) resin to obtain a composite coating to protect the AlMg3 substrate. The addition of GON considerably improved the physical properties of coatings, as demonstrated by electrochemical impedance spectroscopy (EIS) analysis, promising improved anticorrosion performance after accelerated UV-ageing. Computational methods and Differential Scanning Calorimetry (DSC) measurements showed that GON facilitates the formation of additional bonds and stabilizes the PU structures during the ultraviolet (UV) exposure and aggressive attack of corrosive species. Limiting oxygen index (LOI) data reveal a slow burning behaviour of PU-GON coatings during UV exposure, which is better than PU alone.